Backyard Discovery SOMERVILLE Owner'S Manual & Assembly Instructions Download Page 7

Protrusion Hazard

Proper Hardware Assembly

1/8”

Correct

Incorrect

Bolt and Barrel Nut Assembly

Insert barrel nut through the lock washer and press the pair 

through the provided hole.  Insert your bolt through the 

second lock washer and insert the pair into the provided hole 

opposite from the barrel nut.  Turn clockwise to thread into the 

barrel nut.  Do not completely tighten until instructed.   

LOCK WASHER

BOLT

BARREL NUT

Bolt and T-Nut Assembly

Tap T-nut into the provided hole.  Insert your bolt through 

the lock washer and insert into the provided hole opposite 

from the T-Nut.  Turn clockwise to thread into T-nut.  Do not 

completely tighten until instructed. 

7187

LOCK WASHER

BOLT

Lag Assembly

Normally there will be a pre-drilled pilot hole on assemblies 

that require a Lag Screw. If there is no pilot hole, line up the 

two boards as they are to be attached and use the factory 

drilled hole as a guide to drill another pilot hole into the 

adjoining board. This will keep the wood from splitting. Only a 

lock washer is required for steps with Lag Screws. 

LOCK WASHER

LAG SCREW

If you see exposed 

threads and your bolt 

protrudes beyond the 

T-Nut you may have over

tightened the bolt or

used incorrect hardware.

If you’ve overtightened,

remove the bolt and add

washers to eliminate the

protrusion.

Assembly Tips

Owner’s Manual

LOCK WASHER

7

Summary of Contents for SOMERVILLE

Page 1: ...it www backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2106529 SOMERVILLE 10x14 PERGOLA Owner s Manual Assembly Instruc...

Page 2: ...for more info Installation services are only available to U S customers With Go Con gure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recre...

Page 3: ...ad This Before Starting Assembly Owner sManual Read entire assembly manual paying special attention to the important tips and safety information Ensure there are no missing pieces by first separating...

Page 4: ...are provided in the Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects whic...

Page 5: ...k all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new se...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...Owner s Manual Tools Required for Installation 9...

Page 10: ...ctrical lines Post mounts are provided with your structure which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post moun...

Page 11: ...T END W4L13800 1 3 8 x5 1 4 x39 3 4 36x134x1008 D03 x2 JOIST END W4L13786 1 3 8 x5 1 4 x39 3 4 36x134x1008 D04 x2 JOIST END W4L13795 1 3 8 x5 1 4 x39 3 4 36x134x1008 D05 x2 JOIST END W4L13799 1 3 8 x5...

Page 12: ...x5 1 4 x114 36x134x2896 D13 x8 SHORT ANGLE BRACE W4L13794 1 3 8 x5 1 4 x29 3 4 36x134x755 D12 x4 LONG ANGLE BRACE W4L13793 1 3 8 x5 1 4 x37 1 8 36x134x942 D11 x8 Parts Identification Wood Components N...

Page 13: ...Owner s Manual Wood Components Not to Scale Parts Identification UP2 2 PERGOLA POST W2A02853 5 1 2 x5 1 2 x89 1 2 140x140x2273 UP1 2 PERGOLA POST W2A02852 5 1 2 x5 1 2 x89 1 2 140x140x2273 13...

Page 14: ...EXT BLK 8x19 x96 H100198 WASHER LOCK EXT BLK 12x19 x68 H100199 NUT BARREL WH BLK 5 16x7 8 x42 H100192 LAG SCREW WH BLK 5 16x3 x13 H100206 NUT BARREL WH BLK 5 16x1 1 2 x26 H100193 LAG SCREW WH BLK 5 1...

Page 15: ...Owner s Manual Parts Identification Hardware Components TORX WRENCH T 40 x2 A100041 TORX BIT T 40 x2 A100042 SCREW SETTER x1 H100764 15...

Page 16: ...OT 142 SQUARE POST x4 A100029 BYD ID TAG SMALL WITHOUT AGES x1 A100241 Owner s Manual Accessory Components Not to Scale Parts Identification A REVISION TAG x1 A100314 ELECTRICAL ENCLOSURE x1 9205413 1...

Page 17: ...ER 8x19 193 x4 NUT BARREL 1 1 2 199 x4 WASHER 12x19 UP1 x1 PERGOLA POST UP2 x1 PERGOLA POST D12 x1 SHORT ANGLE BRACE D12 x1 SHORT ANGLE BRACE BOLT WH BLK 5 16x7 1 4 x16 H100196 BOLT WH BLK 5 16x2 1 4...

Page 18: ...RLAP AND BOARD ORIENTATION REPEAT STEP TO COMPLETE TWO INNER JOIST ASSEMBLIES NUT BARREL WH BLK 5 16x7 8 x16 H100192 WASHER LOCK EXT BLK 12x19 x16 H100199 WASHER LOCK EXT BLK 8x19 x16 H100198 BOLT WH...

Page 19: ...16x2 1 4 x16 H100205 NOTE OVERLAP AND BOARD ORIENTATION WASHER LOCK EXT BLK 8x19 x16 H100198 WASHER LOCK EXT BLK 12x19 x16 H100199 NUT BARREL WH BLK 5 16x7 8 x16 H100192 REPEAT STEP TO COMPLETE TWO OU...

Page 20: ...H BLK 5 16x1 1 2 x8 H100193 BOLT WH BLK 5 16x7 1 4 x8 H100196 UPRIGHT ASSEMBLY FROM PREVIOUS STEPS OUTER JOIST ASSEMBLY FROM PREVIOUS STEPS INNER JOIST ASSEMBLY FROM PREVIOUS STEPS x2 x2 UPRIGHT ASSEM...

Page 21: ...BOARDS AS SHOWN 204 x1 LAG SCREW 5 1 2 198 x1 WASHER 8x19 D13 x8 SLOTTED JOIST LAG SCREW WH BLK 5 16x5 1 2 x16 H100204 WASHER LOCK EXT BLK 8x19 x16 H100198 SLOTTED JOIST W4L13789 1 3 8 x5 1 4 x114 36x...

Page 22: ...1 P02 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN ASSEMBLED 201 x96 SCREW 2 1 2 P01 x12 PURLIN P02 PURLIN P02 x12 PURLIN P01 PURLIN PURLIN W4L13791 1 3 8 x1 3 8 x69 5 8 36x36x1768 P01 x12 PU...

Page 23: ...BE USED ON CONCRETE ONLY PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST STEP 7 029 x1 FOOT 142 SQUARE POST FOOT 142 SQUARE POST A100029 x4 SQUARE...

Page 24: ...NOTES USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS STEP 8 24...

Page 25: ...LINE MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP NOW USE A 3 16 CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD NEXT USE THE PROVIDED CONCRETE...

Page 26: ...OTES MOVE THE PERGOLA BACK INTO PLACE SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE STEP 10 200 x4 SCREW 1 1 2 SCREW PFH BLK 8x1 1 2 x16 H100200 REPEAT ON ALL POSTS 26...

Page 27: ...AND CENTER VERTICALLY APPROX 4 1 2 FROM THE GROUND STEP 11 314 x1 A REVISION TAG 241 x1 BYD ID TAG SMALL WITHOUT AGES 392 x2 SCREW 3 4 392 x2 SCREW 3 4 SCREW PWH BLK 8x3 4 x4 H100392 A REVISION TAG x1...

Page 28: ...ELECTRICAL ENCLOSURE x1 9205413 SCREW RAISED HEAD 8x1 1 2 x4 H100966 INCLUDED WITH ELECTRICAL ENCLOSURE 413 x1 ELECTRICAL ENCLOSURE 966 x4 SCREW 1 1 2 REFER TO ELECTRICAL ENCLOSURE MOUNTING INSTRUCTI...

Page 29: ...05413 Wood Post Mounting Instructions 2 3 8 in 60 mm 20 1 8 in 512 mm 966 x4 SCREW 1 1 2 413 x1 ELECTRICAL ENCLOSURE SCREW RAISED HEAD 8x1 1 2 x4 H100966 ELECTRICAL ENCLOSURE x1 9205413 ENSURE THAT CO...

Page 30: ...kyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 SCREW TAPPING 10x1 1 4 x4 H100746 ELECTRICAL ENCLOSURE x1 9205413 MOUNTING BRACKET x2 A4M01292 PowerPort Model 9205413 Metal Post Mou...

Page 31: ...to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio f...

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