Backyard Discovery Saratoga 30011 Owner'S Manual & Assembly Instructions Download Page 36 | Manualshive

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Fort Assembly

Phase 2

Phase Notes

• Assemble with hardware as shown.

Parts needed:

• (3) K4 - WALL RAIL - W101093
• (1) K3 - DOUBLE ARCH RAIL - W101092
• (1) G1 - WALL RAIL - W102379
• (1) G2 - WALL RAIL - W102378
• (1) SQ - "A" REVISION TAG - A100314

Hardware needed:

• (24) Z - LAG SCREW WH 5/16x2 - H100027
• (24) AC - WASHER LOCK EXT 8x19 - H100030
• (2) - SCREW PWH 8x5/8 - H100128

Step 1: Attach 'K4' Wall Rail to the
edges of 'E1' & 'E2' Fort Uprights and
'E3' & 'E4' Fort Uprights using hardware
Lag Screw 'Z' and Lock Washer 'AC', as
shown.

K3

G2

K4

K4

G1

K4

E1

E3

E4

E2

Step 2: Attach 'G2' Wall Rail & 'K3' Double
Arch Rail to the edges of 'E1' & 'E3' Fort
Uprights using hardware Lag Screw 'Z' and
Lock Washer 'AC', as shown. Pre-drilled hole
in 'G2' wall rail is not centered, measure and
assembled as shown.

Step 3: Attach 'G1' Wall Rail
to the edges of 'E2' & 'E4'
Fort Uprights using hardware
Lag Screw 'Z' and Lock
Washer 'AC', as shown.

Note: It is vital that the fort
be level before and after
each phase of assembly.

"A" REVISION TAG

SCREW PWH 8x5/8

(2 PLCS)

LAG SCREW WH 5/16x2

(24 PLCS)

WASHER LOCK EXT 8x19

(24 PLCS)

Step 4: Attach '"A" REVISION
TAG TO E4 USING (2) 8x5/8
SCREWS APPROX 8"
(200mm) FROM BOTTOM.

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Summary of Contents for Saratoga 30011

Page 1: ...t up to date assembly manual to register your set or to order replacement parts please visit www backyarddisovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE REFERENCE INTHE EVENTTHATYOU NEEDTO ORDER REPLACEMENT PARTS average 2 person assembly time assembly time may vary based on skill level MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 Owner s Manual Assembly I...

Page 2: ...om for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customer...

Page 3: ...g pieces by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use such as Daycare Preschool Nursery School Recreational Park or any similar Commercial Application This manual contains...

Page 4: ...ual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been designed for safety and quality Any modifi...

Page 5: ...s and ropes and should not loop them over the top support bar this could reduce the strength of the chain or rope DO NOT let children push empty seats The seat could hit them and cause serious injury Instruct and teach children to sit in the center of the swings with their full weight on the seats DO NOT allow children to use the equipment in a manner other than intended Instruct children to ALWAY...

Page 6: ...rfacing over hard surfaces such as concrete or asphalt Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6ft 1 8m feet in all directions around the play area Do not apply playground surfacing until after the un...

Page 7: ... asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1 Installations of these surfaces generally require a professional and are not do it yourself projects X3 1 4 2Reviewsurfacespecificationbeforepurchasingthis typeofsurfacing Asktheinstaller manufactur...

Page 8: ...y Additional Maintenance Check the swing beam and hardware every two weeks due to wood expansion and contraction It is particularly important that this procedure be followed at the beginning of each season Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sand may be necessary to maintain a safe playing environment Treat your p...

Page 9: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn grey over time How can I reduce the amount of weathering to wood product 1 Your wood product is coated w...

Page 10: ...o not completely tighten until instructed 2 6 5 55 187 2 6 5 2 7 Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 2 6 5 2 7 Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that requ...

Page 11: ...ble Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any parts that may be missing or damaged To help with assembly we recommend sorting your hardware bags with the seven digit alpha numeric number printed on the bags or by hardware type i e bolts nuts etc...

Page 12: ...End Wrenches 1 2 Square Tape Measure 3 8 Drive Ratchet 1 2 STD Sockets 1 2 Deep Sockets Claw Hammer Cordless Drill or Electric Drill 3 16 5 16 1 8 3 8 Drill Bits Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Phillips Straight Blade Screw Drivers Rubber Mallet Optional Ladder Owner sManual Tools Required for Installation 10 ...

Page 13: ...ct hardware may result in improper assembly 4 Whenever a T nut is used follow these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Basic Setup D...

Page 14: ... 5 8 x3 3 8 x39 1 2 16x86x1002 M21 DOOR BOARD W100919 5 8 x3 x38 1 4 16x76x972 M20 DOOR BOARD W100920 5 8 x3 x38 1 4 16x76x972 M22 DOOR BOARD W100921 5 8 x3 3 8 x25 16x86x634 H76 LADDER RUNG W100611 1 x3 3 8 x18 1 8 24x86x460 N6 ANGLED SUNBURST W100916 5 8 x2 3 8 x7 7 8 16x60x200 M23 DOOR BOARD W100922 5 8 x3 3 8 x6 1 4 16x86x160 O1 DOOR SUPPORT W100923 5 8 x1 3 8 x19 16x34x482 M78 CENTER SLIDE BR...

Page 15: ...1 8 16x134x1044 M12 TARP BRACE W101089 5 8 x3 3 8 x41 16x86x1042 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 E1 UPRIGHT W101084 1 3 8 x3 3 8 x89 1 2 36x86x2274 K4 WALL RAIL W101093 5 8 x5 1 4 x43 16x134x1092 K5 MONKEY BAR ARCH RAIL W101094 5 8 x5 1 4 x41 1 8 16x134x1044 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 W71 SWING BEAM SU...

Page 16: ...01106 1 3 8 x3 3 8 x89 1 2 36x86x2274 E4 UPRIGHT W101107 1 3 8 x3 3 8 x89 1 2 36x86x2274 G4 SWING BEAM MOUNT W101105 1 x5 1 4 x41 1 8 24x134x1044 L1 OUTER FLOOR BOARD W101110 5 8 x4 3 8 x40 1 8 16x112x1018 G5 WALL RAIL W101112 1 x5 1 4 x41 1 8 24x134x1044 M16 CENTER WALL SLAT W101102 5 8 x3 3 8 x20 3 8 16x86x518 N2 TIE SLAT W101103 5 8 x2 3 8 x14 5 8 16x60x372 M4 FLOOR BOARD W102380 5 8 x3 3 8 x44...

Page 17: ...5 TARP SUPPORT W101125 5 8 x3 3 8 x44 1 4 16x86x1124 O2 DOOR MOUNTING RAIL W101133 5 8 x1 3 8 x39 16x34x992 D1 PICNIC TABLE SUPPORT BRACE W101117 1 3 8 x5 1 4 x17 36x134x432 M40 STRIKE PLATE BLOCK W101134 5 8 x3 3 8 x1 16x86x24 M15 WALL SLAT W101126 5 8 x3 3 8 x23 1 4 16x86x591 M17 WALL RAIL W101114 5 8 x3 3 8 x10 16x86x254 N3 TIE SLAT W101119 5 8 x2 3 8 x8 16x60x204 G2 WALL RAIL W102378 1 x5 1 4 ...

Page 18: ...K EXT 8x19 H100030 104 WASHER LOCK EXT 12x19 H100031 81 T NUT 5 16 H100074 22 BOLT HEX 5 16x2 3 4 H100047 4 BOLT HEX 5 16x1 1 4 H100042 4 BOLT PTH 1 4x1 H100061 2 SCREW PPH 4x5 8 BLK H100127 11 T NUT 1 4 H100072 2 SCREW PWH 8x5 8 H100128 11 SCREW PWH 8x3 4 H100070 22 NUT BARREL WH 5 16x5 8 H100004 12 NUT BARREL WH 5 16x7 8 H100005 66 NUT BARREL WH 5 16x1 1 2 H100006 2 BOLT WH 5 16x4 1 2 H100021 1 ...

Page 19: ... SWING HANGER QUICK LINK H100099 4 T 40 TORX WRENCH A100041 2 CE WASHER FLAT 9x18 H100106 7 AA LAG SCREW WH 5 16x2 1 2 H100028 2 CH SCREW TAPPING 14x1 1 2 H100109 15 BY SWING HANGER QUICK LINK H100097 4 CD WASHER FLAT 8x27 H100105 24 CJ NUT LOCK 5 16 H100110 17 CB WASHER SAFETY 17x30 H100103 4 LC LAG SCREW WH 1 4x1 1 2 H100145 4 BX WASHER SPLIT 5 16 H100095 4 T 30 TORX WRENCH H100114 2 Parts Ident...

Page 20: ... 2 KD PLASTIC GROUND STAKE BROWN A100179 8 EZ CHAIN GREEN 51 25 A100068 4 EA HAND GRIP YELLOW PLASTIC A100043 4 EC METAL RUNG 559 A100045 6 EJ L BRACKET 54x67 A100053 7 DG CHAIN GREEN 38 5 A100015 4 DE TRIANGLE PLATE 90 5 HOLE BYD GREEN A100011 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 4 Parts Identification Accessories NOT TO SCALE 2 T 30 TORX BIT H100147 2 T 40 TORX BIT A100042 18 ...

Page 21: ... GREEN A100065 2 HZ KNOB A100071 1 GK WINDOW 216x267 GREEN A100146 1 EY TUBING CAP GLIDER SUPPORT A100067 4 EB WINDOW FRAME GREEN 343x444 5 A100044 2 GD L BRACKET 66x66x127 A100140 2 FA QUICK LINK A100069 8 GF MAGNETIC CATCH KIT A100145 MAG 1 GJ STRIKE PLATE A100145 STRIKE 1 GH SCREW A100145 SCREW 3 SQ A REVISION TAG A100314 1 Parts Identification Accessories NOT TO SCALE 19 ...

Page 22: ...PLASTIC SLIDE BED USING A 5 16 DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GROUND PLACE SLIDE BRACE CENTERED ON THE BOTTOM DULL SIDE AND 1 4 FROM THE EDGE TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW USE A 5 16 DRILL BIT ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHO...

Page 23: ...END THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP HAVE A HELPER HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO TH...

Page 24: ... UPRIGHT H74 4 LADDER RUNG H76 8 SCREW PFH 8x2 QTY DESCRIPTION LABEL 1 RIGHT UPRIGHT H75 8 SCREW PFH 8x2 4 Ft Ladder Phase 1 2 Phase Notes Assemble with hardware as shown Center rungs in rail grooves SCREW PFH 8x2 SCREW PFH 8x2 22 ...

Page 25: ...QTY DESCRIPTION LABEL 1 REAR SUPPORT M73 4 SCREW PFH 8x2 4 Ft Ladder Phase 3 Phase Notes Assemble with hardware as shown SCREW PFH 8x2 23 ...

Page 26: ... SB74 SWING BEAM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SWING BEAM ASSEMBLY SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 QZ TRIANGLE PLATE 100 5 HOLE A100294 GD L BRACKET 66x66x127 A100140 BOLT WH 5 16x1 3 4 WASHER LOCK EXT 12x19 BOLT HEX 5 16x2 3 4 WASHER FLAT 8x27 NUT LOCK 5 16 NUT BARREL WH 5 16x7 8 24 ...

Page 27: ...S ATTACH H80 GROUND BOARD TO E77 ANGLE BRACES USING 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS SWING BEAM ASSEMBLY THIS SAFE T FUSE HARDWARE MUST BE MOUNTED TO IMPROVE THE STRUCTURAL INTEGRITY OF THE SWING BEAM E77 ANGLE BRACE W100991 1 3 8 x3 3 8 x74 3 8 36x86x1890 H79 END SUPPORT W100992 1 x3 1 2 x42 24x86x1072 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 BOLT WH 5 16x2 BOLT WH 5 16x2 1 2 ...

Page 28: ... WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO SB74 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS FIG 3 ATTACH EW GLIDER SUPPORTS TO SB74 SWING BEAM USING 2 2 1 2 LAG SCREWS 5 3 4 BOLTS FLAT WASHERS AND 5 16 LOCK NUTS AS SHOWN FIG 3 SWING BEAM ASSEMBLY FIG 1 FIG 3 FIG 2 BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 WASHER SAFETY 17x30...

Page 29: ...LABEL 2 5 16 LOCK NUT CJ 2 8x27 FLAT WASHER CD 2 BOLT WH 5 16x5 3 4 AE 4 QUICKLINK FA 2 GREEN ARM GLIDER DK 1 YELLOW SEAT DL 4 38 5 GREEN CHAIN CHAIN GREEN 38 5 GLIDER ARM BYD GREEN BOLT WH 5 16x5 3 4 GLIDER SEAT YELLOW BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 NUT LOCK 5 16 QUICK LINK 27 ...

Page 30: ... SIDE TRIANGLE PLATE ASSEMBLE WITH HARDWARE AS SHOWN MONKEY BAR ASSEMBLY QZ TRIANGLE PLATE 100 5 HOLE A100294 NUT LOCK 5 16 WASHER FLAT 8x27 BOLT WH 5 16x1 1 2 BOLT WH 5 16x2 T NUT 5 16 EJ L BRACKET 54x67 A100053 E71 MONKEY BAR RAIL W102369 1 3 8 x3 3 8 x60 5 8 36x86x1539 RIGHT SIDE VIEW OF TRINANGLE PLATE BE SURE TO PLACE FLAT SIDE OF PLATE AGAINST SIDE OF BOARD 28 ...

Page 31: ...KEY BAR ASSEMBLY STEP 2 ASSEMBLE WITH HARDWARE AS SHOWN REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY BOLT WH 5 16x1 1 2 T NUT 5 16 E78 MONKEY BAR UPRIGHT W102370 1 3 8 x3 3 8 x74 3 4 36x86x1900 29 ...

Page 32: ...STEP 3 ASSEMBLE AS SHOWN INTO PRE DRILLED HOLES MONKEY BAR ASSEMBLY EC METAL RUNG 559 A100045 SCREW TAPPING 14x1 1 2 30 ...

Page 33: ...R LOCK INT 8x15 WASHER FLAT 9x18 T NUT 5 16 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 WASHER LOCK EXT 8x19 LAG SCREW WH 5 16x2 BOLT WH 5 16x1 1 2 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 H82 MONKEY BAR GROUND BOARD W100994 1 x3 3 8 x70 3 8 24x86x1786 31 ...

Page 34: ...STEP 5 ASSEMBLE WITH HARDWARE AS SHOWN MONKEY BAR ASSEMBLY EA HAND GRIP YELLOW PLASTIC A100043 LAG SCREW WH 1 4x1 1 2 WASHER LOCK EXT 6x15 EA EA 32 ...

Page 35: ...Uprights using Bolt L Lock Washer AC AD and Barrel Nut D as shown E1 D AD AC H K5 G3 K2 BG AC K D AD AC H K2 K1 M2 G5 K6 G4 E4 E3 E2 D AD AC L D AD H AC K AC AD D K AC D AD D AD AC H Step 1 Attach K2 Ground Board to E1 E2 Fort Uprights using Bolt H Lock Washer AC AD and Barrel Nut D as shown Step 2 Attach G3 Cabin Arch to E1 E2 Fort Uprights using T Nuts BG Bolts K L Lock Washer AC AD and Barrel N...

Page 36: ...sher AC as shown K3 G2 K4 K4 G1 K4 E1 E3 E4 E2 Step 2 Attach G2 Wall Rail K3 Double Arch Rail to the edges of E1 E3 Fort Uprights using hardware Lag Screw Z and Lock Washer AC as shown Pre drilled hole in G2 wall rail is not centered measure and assembled as shown Step 3 Attach G1 Wall Rail to the edges of E2 E4 Fort Uprights using hardware Lag Screw Z and Lock Washer AC as shown Note It is vital ...

Page 37: ...2 H100111 Note It is vital that the fort be level before and after each phase of assembly Step 3 Place Outer Floor Boards L1 and M4 Floor Boards on boards G1 G2 G3 G5 as shown Attach floor boards using Screws BP as shown Step 1 Attach Floor Support J1 to fort uprights E1 E2 E3 and E4 using screws BS as shown L1 L1 M4 BS J1 E3 G2 G1 G1 G5 G3 G3 Step 2 Attach Floor joist H1 to G1 and G2 using screws...

Page 38: ...8 H100005 4 AD WASHER LOCK EXT 12X19 H100031 2 Z LAG SCREW WH 5 16x2 H100027 4 H BOLT WH 5 16x1 1 2 H100010 Note It is vital that the fort be level before and after each phase of assembly M17 H AC E1 AD D M17 Z AC M7 M11 H AC E2 E4 E3 D AD Step 1 Attach Wall Rail M11 to E3 E4 using Safe T Fuse hardware as shown Step 2 Attach Wall Rail M7 to the edge of E2 E4 using Lag Screws Z and Lock Washer AC a...

Page 39: ...100030 2 AD WASHER LOCK EXT 12x19 H100031 1 H BOLT WH 5 16x1 1 2 H100010 1 B NUT BARREL WH 5 16x5 8 H100004 1 F BOLT WH 5 16x1 H100008 1 D NUT BARREL WH 5 16x7 8 H100005 Step 1 Attach Angle Brace M3 to E3 upright using Safe T Fuse hardware as shown H AC M3 AD D E3 K1 M3 B AD AC F Step 2 Attach Angle Brace M3 to K1 ground board using Safe T Fuse hardware as shown 37 ...

Page 40: ...1 outer floor board using Screw BL as shown Attach Central Rail N1 to K3 double arched rail using Screws BR as shown Step 4 Attach M14 Wall Slat to K6 wall rail M11 wall rail using Screws BR as shown Spacing of wall slats should be approximately 2 13 16 apart L1 Step 3 Attach M14 Wall Slat to K4 wall rail M7 wall rail using Screws BR as shown Assemble with hardware as shown Step 5 Attach M14 Wall ...

Page 41: ...BOLT PTH 1 4x1 H100061 Step 2 Pre drill attach Plastic Hand Grip EA to E3 fort upright using Screws CH Lock Washer CG and Flat Washer CE as shown CE CG CH EA E3 E3 N1 EA CE CG AY Step 1 Attach Plastic Hand Grips EA to N1 center rail using Screws AY Lock Washer CG Flat Washer CE and BG T NUT as shown To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching BE 3...

Page 42: ...31 7 H BOLT WH 5 16x1 1 2 H100010 4 BP SCREW PFH 8x1 1 2 H100086 Note It is vital that the fort be level before and after each phase of assembly Step 1 Attach M12 Tarp Brace to E2 E4 upright using Safe T Fuse hardware as shown Step 2 Attach E5 E6 uprights to M12 Tarp Brace K2 floor boards and M2 Wall Rail using Safe T Fuse hardware as shown Step 3 Attach M5 Tarp Support to M12 Tarp Braces using Sc...

Page 43: ... W101126 32 BR SCREW PFH 8x1 1 8 H100088 Step 1 Attach one end of each Wall Slats M15 to the inside of K2 M2 with Screws BR as shown Make sure to space the wall slats according to diagram and flush with the bottom edge of K2 As shown M2 M15 M2 K2 41 ...

Page 44: ...XT 8x19 H100030 8 D NUT BARREL WH 5 16x7 8 H100005 8 AD WASHER LOCK EXT12x19 H100031 6 M BOLT WH 5 16x2 1 2 H100014 2 P BOLT WH 5 16x3 H100016 Step 1 Attach D1 Picnic Table Support Brace to uprights E5 E6 using Safe T Fuse hardware as shown AC P AD E6 AC M M D D AD D1 D1 D1 D1 E5 E6 K2 K2 42 ...

Page 45: ...ep 1 Attach N3 Tie Slate to M10 Picnic Table Board using Screws BR as shown Re peat step 1 to creat the seat for the picnic table Step 2 Attach picnic table top assembly picnic table seat assembly to D1 picnic table support brace using Screws BP as shown There will be a 3 4 overhang on both ends of the seat and the table top M10 N3 BR D1 D1 D1 D1 BP 43 ...

Page 46: ...sembled the same way Attach L2 Outer Wall Slat M13 Wall Slat and M16 Center Wall Slat to G2 K4 boards on the ladder side of fort and G1 K4 on picnic table side of fort The wall slats should be pre drilled and located approximately 3 3 4 up from the bottom edge of K4 floor board using Screws BR as shown Step 2 Center and attach N2 Tie Slate to the inside of fort walls under the window opening using...

Page 47: ...100070 2 AC WASHER LOCK EXT 8x19 H100030 2 Z LAG SCREW WH 5 16x2 H100027 2 EB WINDOW FRAME GREEN 343x444 5 A100044 1 LADDER ASSEMBLY G2 LADDER ASSEMBLY Step 2 Attach Pre assembled Ladder to pre drilled Wall Rail G2 using Lock Washer AC and Lag Screw Z as shown Z AC To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching G2 45 ...

Page 48: ...rews BR as shown Pre drill and attach M40 Strike Plate Block approximately 2 13 16 from bottom edge of K2 and 10 7 16 from edge of E4 upright using Screws BR as shown Attach GJ Strike Plate to M40 strike plate block using Screw GH as shown Pre drill and assemble O2 Door Mounting Rail to M13 wall slat using Screws BR as shown Step 2 Align M21 M18 M23 M22 M20 Door Boards as shown and pre drill attac...

Page 49: ...as shown BC K4 BC M5 JZ JZ 1 JZ PICNIC TARP A100143 8 BC SCREW PWH 8x3 4 H100070 Step 1 Attach JZ Picnic Tarp to K4 Wall Rail using Screws BC as shown Step 2 Attach JZ Picnic Tarp to M5 Tarp Support using Screws BC as shown 47 ...

Page 50: ...4 Horizontal Starburst to L3 Rafter using Screws BR as shown Step 3 Attach HC ID Tag to N4 Horizontal Starburst N5 Vertical Starburst and N6 Angle Starburst using Screws CY as shown Step 2 Pre drill and attach N5 Vertical Starburst and N6 Angled Starburst to L3 Rafter using Screws BR as shown Step 4 Pre drill and attach DE Plate Fort 5 Hole Green to L3 Rafter using Screws BL as shown Assemble with...

Page 51: ...as shown Step 2 Starting at peak of roof attach a K91 Roof Slat flush at peak and with a 3 overhang at front and back and secure using Screws BQ as shown 24 K91 ROOF SLAT W100917 4 AC WASHER LOCK EXT 8x19 H100030 4 D NUT BARREL WH 5 16x7 8 H100005 4 AD WASHER LOCK EXT 12x19 H100031 4 H BOLT WH 5 16x1 1 2 H100010 48 BQ SCREW PFH 8x1 1 4 H100087 H AC AD D H AC AD D Roof Rafter Assembly Roof Rafter A...

Page 52: ...Safe T Fuse hardware as shown Step 1 Center the wave slide assembly in the opening as shown Step 2 Using a drill with a 5 16 bit drill a hole through the holes on the slide and through L1 fort floor board Assemble with hardware as shown L1 Slide Assembly Slide Assembly Slide Assembly To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching CM 50 ...

Page 53: ... CD WASHER FLAT 8x27 H100105 4 AJ BOLT HEX 5 16x1 1 4 H100042 Step 1 Attach the Swing Beam Assembly to G4 swing beam mount using Bolts AJ Washer BX Washer CD through GD angle brackets G4 swing beam mount and into T Nut BG that will need to be hammered in the holes on the backside of G4 as shown AJ BX CD BG G4 51 ...

Page 54: ...K EXT 12x19 H100031 4 B NUT BARREL WH 5 16x5 8 H100004 4 CM BOLT WH 5 16x1 2 H100115 Step 1 Attach the Monkey Bar Assembly to K5 monkey bar arch rail using Safe T Fuse hardware through EJ angle brackets K5 monkey bar arch rail as shown CM B AD K5 EJ Monkey Bar Assembly 52 ...

Page 55: ...he ground against boards where shown and attach with Screws CK as shown Step 2 Attach Swing Seats FB to swing beam using Quick Clip FA and Chain EZ Step 3 Attach Glider Assembly to swing beam using Quick Clip FA and Chain DG Final Step Double check and make sure every bolt screw and nut is tight Make sure every board is secure Make sure the fort is level and enjoy your swing set STAKE STAKE STAKE ...

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