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Backyard Discovery PROVIDENCE 40112, Owner'S Manual

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Backyard Discovery PROVIDENCE 40112 Owner'S Manual Download Page 15

Parts Identification

Wood Components

(NOT TO SCALE)

M11 - ROCKWALL BOARD - W102336
5/8"x3 3/8"x20 1/4" (16x86x514)

(6)

M12 - WALL RAIL - W102339
5/8"x3 3/8"x4" (16x86x102)

(2)

M77 - SLIDE BRACE - W100544
5/8"x3 3/8"x17 1/4" (16x86x438)

(1)

M78 - CENTER SLIDE BRACE - W100545
5/8"x3 3/8"x17 1/4" (16x86x438)

(2)

N1 - WALL SLAT - W102343
5/8"x2 3/8"x23" (16x60x584)

(2)

N2 - PICNIC TABLE BRACE - W102345
5/8"x2 3/8"x12" (16x60x305)

(4)

N3 - TIE STRAP - W102344
5/8"x2 3/8"x6" (16x60x152)

(2)

O1 - SAFETY BOARD - W102307
5/8"x1 3/8"x30" (16x34x762)

(1)

SB74 - SWING BEAM - W102304
2"x5 1/4"x89 1/2" (50x134x2274)

(1)

W71 - SWING BEAM SUPPORT - W102349
2"x3 3/8"x47 3/8" (50x86x1204)

(1)

Summary of Contents for PROVIDENCE 40112

Page 1: ...placement parts Save this assembly manual for future reference in the event that you need to order replacement parts Owner s Manual Frequently Asked Questions Assembly Instructions Warranty Information P P P PR R R RO O O OV V V VI I I ID D D DE E E EN N N NC C C CE E E E W W W Wo o o oo o o od d d de e e en n n n S S S Sw w w wi i i in n n ng g g g S S S Se e e et t t t M M M Mo o o od d d de e e...

Page 2: ...ANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED IF YOU CAN T FIND ALL OF THE PARTS CHECK THE PACKING MATERIAL SMALL PARTS MAY HAVE FALLEN INTO IT DURING SHIPMENT IF YOU HAVE PROBLEMS WITH THE AS...

Page 3: ...y being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in mind as your play structure is being built and as your children play on the set Before your children play on the set please review the Operation Instructions with...

Page 4: ...forms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings Suggested Playground Surfacing Playground equipment should never be...

Page 5: ...or or the swing area the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit 2 On site adult supervision is required 3 Instruct children not to walk close to in front of behind or between moving swings or other moving ...

Page 6: ...new season 6 Check swing seats ropes cables and chains monthly during usage season for evidence of deterioration Replacement should be made of any swing seat that has developed cracks in the plastic seats or has exposed metal in the edges of the swing seat If there are already exposed metal inserts on the edge of the seat immediately remove the seats and chains to prevent serious injury Ropes cabl...

Page 7: ...ded Third Party Assembly Customer may in their sole discretion elect to use a third party person or service to assemble this product Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services Please see our warranty for more information about damaged and missing part replacement coverage Backyard Discovery will not reimburse Customer...

Page 8: ... stationary equipment such as climbers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure X3 4 This information is intended to assist in comparing the relative ...

Page 9: ...t the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality and reacts differently to climate changes When any wood product is exposed to the elements it develops wood checks A check is the radial separation of the wood fibers running with the grain of the woo...

Page 10: ...ing the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset 11 The end beam is not straight up and down Why not This is normal Bac...

Page 11: ...er Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Phillips Head 1 8 3 8 Drill Bits Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase ...

Page 12: ...rilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations B B B Ba a a as s s si i i ic c c c S S S Se e e et t t tu u u up p p p D D D Di i i im m m me e e en n n ns s s si i i io o o o...

Page 13: ...8 2 H2 ROCKWALL SUPPORT W102334 1 x3 3 8 x48 7 8 24x86x1242 2 H3 TARP UPRIGHT W102340 1 x3 3 8 x37 24x86x940 2 H4 FLOOR JOIST W102308 1 x3 3 8 x30 24x86x762 2 H5 SWINGBEAM RAIL W102303 1 x3 3 8 x30 24x86x762 1 H79 END SUPPORT W100992 1 x3 1 2 x42 24x86x1072 1 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 1 J1 TIE STRAP W102346 1 x2 3 8 x7 24x60x178 2 K1 GROUND BOARD W102299 5 8 x5 1 4 x88 7...

Page 14: ... TARP SUPPORT W102337 5 8 x3 3 8 x31 7 8 16x86x810 2 M3 PICNIC SEAT TOP W102347 5 8 x3 3 8 x31 16x86x786 4 M4 FLOOR BOARD W102332 5 8 x3 3 8 x30 7 8 16x86x785 6 M5 FLOOR SUPPORT W102309 5 8 x3 3 8 x30 16x86x762 2 M6 FLOOR SUPPORT W102331 5 8 x3 3 8 x30 16x86x762 2 H6 FLOOR SUPPORT W102338 1 x3 3 8 x30 24x86x762 1 M8 TARP SUPPORT W102341 5 8 x3 3 8 x30 16x86x762 1 M9 WALL SLAT W102342 5 8 x3 3 8 x2...

Page 15: ...1 4 16x86x438 1 M78 CENTER SLIDE BRACE W100545 5 8 x3 3 8 x17 1 4 16x86x438 2 N1 WALL SLAT W102343 5 8 x2 3 8 x23 16x60x584 2 N2 PICNIC TABLE BRACE W102345 5 8 x2 3 8 x12 16x60x305 4 N3 TIE STRAP W102344 5 8 x2 3 8 x6 16x60x152 2 O1 SAFETY BOARD W102307 5 8 x1 3 8 x30 16x34x762 1 SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 W71 SWING BEAM SUPPORT W102349 2 x3 3 8 x47 3 8 50x86x1204 1 ...

Page 16: ... 4 H100011 6 BOLT WH 5 16x2 H100012 16 BOLT WH 5 16x2 1 4 H100013 2 BOLT WH 5 16x2 1 2 H100014 2 BOLT WH 5 16x4 1 2 H100021 1 SCREW PWH 8x5 8 H100128 14 BOLT WH 1 4x1 H100137 4 LAG SCREW WH 5 16x2 H100027 26 LAG SCREW WH 5 16x1 1 2 H100026 1 BOLT FA 3 8x1 1 2 H100001 7 BOLT HEX 5 16x2 3 4 H100047 2 BOLT HEX 5 16x1 1 4 H100042 4 ...

Page 17: ...6x5 8 H100004 9 NUT BARREL WH 5 16x7 8 H100005 47 NUT BARREL WH 5 16x1 1 2 H100006 2 NUT LOCK 5 16 H100110 9 WASHER FLAT 8x27 H100105 13 SWING HANGER QUICK LINK H100099 6 WASHER SAFETY 17x30 H100103 4 WASHER LOCK EXT 6x15 H100138 4 WASHER LOCK EXT 8x19 H100030 73 WASHER LOCK EXT 12x19 H100031 58 T NUT 3 8 H100073 6 T NUT 5 16 H100074 6 T NUT 1 4 H100072 4 WASHER SPLIT 5 16 H100095 4 ...

Page 18: ...o o or r r ri i i ie e e es s s s NOT TO SCALE GZ SLIDE RAIL 8 BLUE RIGHT A100161 1 HA SLIDE RAIL 8 BLUE LEFT A100162 1 EM SLIDE BED 8 YELLOW A100056 1 SC TARP 4x760x2505 A100310 1 1 KF TRAPEZE WITH BLUE ROPE CHAIN A100109 2 TQ SWING SEAT WITH BLUE ROPE CHAIN A100170 ...

Page 19: ...RIP YELLOW PLASTIC A100043 2 GX CLIMBING ROCK BLUE SMALL A100159 6 KD PLASTIC GROUND STAKE BROWN A100179 6 GQ L BRACKET 66x66x127 BLUE A100153 2 SB TRIANGLE PLATE 100 5 HOLE A100309 2 T 30 Wrench H100114 2 T 30 Torx Driver A100147 2 T 40 Torx Driver A100042 2 T 40 Wrench A100041 2 BYD ID TAG LARGE 2011 WITH AGES A100164 1 ...

Page 20: ...HE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GROUND PLACE SLIDE BRACE CENTERED ON THE BOTTOM DULL SIDE AND 1 4 FROM THE EDGE TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW USE A 3 8 DRILL BIT ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN BRIGHT SIDE TOP TOP BOTTOM TIP PREBENDING THE ENDS...

Page 21: ...CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP HAVE A HELPER HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO THE TOP ONCE BED AND BRACES ARE COMPLETELY IN THE CAVITY AND IN THE SUPPORT POCKETS...

Page 22: ...USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS WASHER LOCK EXT 12x19 3 SWING BEAM ASSEMBLY SB74 GQ GQ NUT BARREL WH 5 16x7 8 3 BOLT WH 5 16x1 3 4 3 NUT LOCK 5 16 2 WASHER FLAT 8x27 4 BOLT HEX 5 16x2 3 4 2 SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 SB TRIANGLE PLATE 100 5 HOLE A100309 2 GQ L BRACKET 66x66x127 BLUE A100153 2 SB ...

Page 23: ...2 LAG SCREWS AND LOCK WASHERS ATTACH H80 GROUND BOARD TO E77 A NGLE BRACES USING 2 BOLTS LOCK WAS HERS AND 7 8 BARREL NUTS SWING BEAM ASSEMBLY H80 E77 E77 H79 W71 BOLT WH 5 16x2 4 BOLT WH 5 16x2 1 2 2 BOLT WH 5 16x4 1 2 1 LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x19 9 WASHER LOCK EXT 12x19 7 NUT BARREL WH 5 16x7 8 5 NUT BARREL WH 5 16x1 1 2 2 W71 SWING BEAM SUPPORT W102349 2 x3 3 8 x47 3 8 50x86x120...

Page 24: ...x7 8 2 WASHER LOCK EXT 12x19 2 BOLT WH 5 16x1 3 4 2 SB STEP 3 ATTACH 2 SB TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1 3 4 BOLTS LOCK WASHER AND 7 8 BARREL NUT INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO W71 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS ...

Page 25: ...GROUND BOARD USING 1 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS E1 FORT UPRIGHT W102297 1 3 8 x3 3 8 x83 36x86x2108 2 K1 GROUND BOARD W102299 5 8 x5 1 4 x88 7 8 16x134x2256 1 M6 FLOOR SUPPORT W102331 5 8 x3 3 8 x30 16x86x762 1 M1 ANGLE BRACE W102310 5 8 x3 3 8 x59 16x86x1500 2 H4 FLOOR JOIST W102308 1 x3 3 8 x30 24x86x762 1 H1 ROOF CROSS BRACE W102301 1 x3 3 8 x62 1 2 24x86x1588 1 K3 WALL RAIL W102302...

Page 26: ...CROSS BRACE TO E1 FORT UPRIGHTS USING 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS E1 FORT UPRIGHT W102297 1 3 8 x3 3 8 x83 36x86x2108 2 K3 WALL RAIL W102302 5 8 x5 1 4 x30 16x134x762 2 M6 FLOOR SUPPORT W102331 5 8 x3 3 8 x30 16x86x762 1 H4 FLOOR JOIST W102308 1 x3 3 8 x30 24x86x762 1 H1 ROOF CROSS BRACE W102301 1 x3 3 8 x62 1 2 24x86x1588 1 O1 SAFETY BOARD W102307 5 8 x1 3 8 x30 16x34x762 1 PILOT HOL...

Page 27: ... 16x2 8 WASHER LOCK EXT 8x19 8 SCREW PFH 8x2 1 4 8 M5 M5 E1 E1 STEP 8 ATTACH 2 M5 FLOOR SUPPORTS TO E1 FORT UPRIGHTS USING 2 LAG SCREWS AND LOCK WASHERS K4 K4 M2 M2 H1 H1 E1 E1 PILOT DRILL USING 1 8 BIT USE HOLES IN TARP SUPPORTS AS GUIDE ATTACH M2 TARP SUPPORTS TO E1 FORT UPRIGHTS USING 2 1 4 WOOD SCREWS K2 GROUND BOARD W102298 5 8 x5 1 4 x52 1 2 16x134x1334 2 M5 FLOOR SUPPORT W102309 5 8 x3 3 8 ...

Page 28: ...PORTS USING 1 1 2 WOOD SCREWS STEP 10 ATTACH H6 FLOOR SUPPORT TO M5 FLOOR SUPPORTS USING 2 1 4 SCREWS K5 H4 M5 H4 M5 SCREW PFH 8x2 1 4 8 H6 H6 M5 SCREW PFH 8x1 1 2 4 K5 OUTER FLOOR BOARD W102333 5 8 x5 1 4 x27 1 8 16x134x688 2 H6 FLOOR SUPPORT W102338 1 x3 3 8 x30 24x86x762 1 ...

Page 29: ...LOOR BOARDS USING 1 1 2 SCREWS STEP 13 ATTACH 2 M12 WALL RAILS TO E1 FORT UPRIGHTS USING 2 LAG SCREWS AND LOCK WASHERS 1 16 GAP TYP M4 H4 H4 H6 M4 SCREW PFH 8x1 1 2 20 E1 M12 LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x19 2 M4 FLOOR BOARD W102332 5 8 x3 3 8 x30 7 8 16x86x785 6 M12 WALL RAIL W102339 5 8 x3 3 8 x4 16x86x102 2 ...

Page 30: ...LOT DRILL USING 1 8 BIT AND ATTACH ROCK WALL LADDER ASSEMBLY TO M5 FLOOR SUPPORT USING 3 WOOD SCREWS SEE LOCATION DIAGRAM BELOW FOR DRILLING LOCATION M11 M10 H2 GX GX 2 5 8 2 5 8 WALL BOARD ATTACHMENT START POINT BOLT FA 3 8x1 1 2 6 T NUT 3 8 6 SCREW PFH 8x1 1 8 6 SCREW PFH 8x1 1 2 32 M5 M5 ROCK WALL LADDER ASSEMBLY 4 7 8 1 2 SCREW PFH 8x3 2 H2 ROCKWALL SUPPORT W102334 1 x3 3 8 x48 7 8 24x86x1242 ...

Page 31: ...T USING 1 1 8 WOOD SCREWS M9 M6 K3 1 13 16 3 1 4 3 PLCS STEP 17 ATTACH 3 M9 WALL SLATS TO K3 WALL RAIL AND M6 FLOOR SUPPORT USING 1 1 8 WOOD SCREWS 3 1 4 3 SPCS 1 13 16 K3 M9 M6 SCREW PFH 8x1 1 8 12 SCREW PFH 8x1 1 8 12 M9 WALL SLAT W102342 5 8 x3 3 8 x23 16x86x584 6 ...

Page 32: ...RS 7 8 BARREL NUT AND 1 1 2 WOOD SCREWS ATTACH M8 TARP SUPPORT TO THE ENDS OF H3 TARP UPRIGHTS USING 2 1 4 WOOD SCREWS N1 K4 M12 22 7 16 1 15 16 N1 N1 M8 H3 H1 K3 K3 H1 N1 WALL SLAT W102343 5 8 x2 3 8 x23 16x60x584 2 M8 TARP SUPPORT W102341 5 8 x3 3 8 x30 16x86x762 1 H3 TARP UPRIGHT W102340 1 x3 3 8 x37 24x86x940 2 BOLT WH 5 16x2 1 WASHER LOCK EXT 8x19 2 T NUT 5 16 1 SCREW PFH 8x2 1 4 4 SCREW PFH ...

Page 33: ...SIDE OF ONE M2 TARP SUPPORT USING 5 8 SCREWS PULL OTHER SIDE OF TARP TIGHT AND ATTACH TO OTHER M2 TARP SUPPORT USING 5 8 SCREWS SECURE TOP OF TARP TO M8 TARP SUPPORT USING 5 8 SCREWS AS SHOWN SC M2 M2 M8 SCREW PWH 8x5 8 9 SC TARP 4x760x2505 A100310 1 64 x29 7 8 x98 5 8 4x760x2505 1 ...

Page 34: ...E1 FORT UPRIGHTS USING 3 WOOD SCREWS SEE PILOT DRILL HOLE LOCATION BOARD PLACEMENT DIMENSIONS FOR PROPER PLACEMENT 27 13 16 1 1 8 G1 E1 SCREW PFH 8x3 4 G1 PICNIC TOP SUPPORT W102300 1 x5 1 4 x15 24x134x381 2 6 15 16 3 15 16 PILOT DRILL HOLE LOCATION BOARD PLACEMENT DIMEMSION ...

Page 35: ...EW PFH 8x1 1 2 4 TABLE TOP ASSEMBLY G1 N3 M3 SCREW PFH 8x1 1 8 4 STEP 22 ATTACH N3 TIE STRAP TO 2 M3 PICNIC SEAT TOP USING 1 1 8 WOOD SCREWS REPEAT PROCESS TO ASSEMBLE PICNIC TABLE SEAT ASSEMBLY M3 PICNIC SEAT TOP W102347 5 8 x3 3 8 x31 16x86x786 4 N3 TIE STRAP W102344 5 8 x2 3 8 x6 16x60x152 2 ...

Page 36: ...1 2 4 SCREW PFH 8x1 1 8 8 STEP 24 ATTACH J1 TIE STRAP TO 2 N2 PICNIC TABLE BRACES USING 1 1 2 WOOD SCREWS REPEAT PROCESS TO ASSEMBLE SECOND SEAT SUPPORT ASSEMBLY SEAT SUPPORT ASSEMBLY J1 N2 K2 K2 N2 PICNIC TABLE BRACE W102345 5 8 x2 3 8 x12 16x60x305 4 J1 TIE STRAP W102346 1 x2 3 8 x7 24x60x178 2 ...

Page 37: ...SCREW PFH 8x1 1 2 4 STEP 26 ATTACH TABLE TOP SEAT ASSEMBLY TO 2 J1 TIE STRAPS USING 1 1 2 WOOD SCREWS TABLE TOP SEAT ASSEMBLY J1 TABLE TOP SEAT ASSEMBLY ...

Page 38: ...ND 1 4 T NUTS USING A 5 16 DRILL BIT PILOT DRILL AND INSTALL 1 4 T NUTS INTO THE BACK SIDE OF N1 WALL SLATS SECURE INTO PLACE USING A HAMMER EA N1 BOLT WH 1 4x1 4 WASHER LOCK EXT 6x15 4 T NUT 1 4 4 4 3 16 8 3 16 1 7 16 HANDLE ATTACHMENT DRILL PATTERN EA HAND GRIP YELLOW PLASTIC A100043 2 ...

Page 39: ... A TEMPLATE ATTACH SWING BEAM ASSEMBLY TO H1 ROOF CROSS BRACE AND H5 SWING BEAM RAIL USING 1 1 4 HEX BOLTS SPLIT WASHERS FLAT WASHERS AND 5 16 T NUTS ATTACH HC ID PLATE TO SWING BEAM USING 5 8 SCREWS AS SHOWN H1 HC H5 BOLT HEX 5 16x1 1 4 4 WASHER SPLIT 5 16 4 WASHER FLAT 8x27 4 T NUT 5 16 4 SCREW PWH 8x5 8 4 ...

Page 40: ...LOW PILOT DRILL 3 SLIDE ATTACHMENT HOLES IN SLIDE BED AND K5 OUTER FLOOR BOARD USING 3 8 BIT AND ATTACH SLIDE ASSEMBLY USING 1 2 BOLTS LOCK WASHER AND 5 8 BARREL NUTS K5 SLIDE ASSEMBLY BOLT WH 5 16x1 2 3 WASHER LOCK EXT 12x19 3 NUT BARREL WH 5 16x5 8 3 2 5 8 6 1 4 3 3 4 1 ...

Page 41: ...OUR NEW PLAYSET TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK STEP 30 DRIVE STAKES INTO GROUND AGAINST BOARDS WHERE SHOWN AND ATTACH WITH 2 WOOD SCREWS ATTACH TQ SWING SEATS ASSEMBLY TO SWING BEAM ASSEMBLY ATTACH KF TRAPEZE ASSEMBLY TO SWING BEAM ASSEMBLY KD PLASTIC GROUND STAKE BROWN A100179 6 SCREW PFH 8x2 6 STAKE STAKE STAKE STAKE STAKE STAKE SWING TRAPEZE SWING 1 KF TRAPEZE WITH BLUE ROPE CH...

Page 42: ...cities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have bee...

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