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Backyard Discovery OAKMONT, Owner'S Manual

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Backyard Discovery OAKMONT Owner'S Manual Download Page 25

SWING BEAM ASSEMBLY
STEP 1

SB74

BOLT HEX 5/16x2-3/4

(2 PLCS)

WASHER FLAT 8x27

(4 PLCS)

NUT LOCK 5/16

(2 PLCS)

BOLT WH 5/16x1 3/4

(3 PLCS)

NUT BARREL WH 5/16x7/8
(3 PLCS)

SB74 - SWING BEAM EXTENDED - W102419
2"x5 1/4"x89 1/2" (50x134x2274)

(1)

GD - L BRACKET 66x66x127 - A100140

(2)

TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

(1)

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

(1)

 BOLT HEX

5/16x2-3/4 

(2)

 NUT BARREL

WH 5/16x7/8 

(3)

 BOLT WH
5/16x1 3/4 

(3)

 NUT LOCK

5/16 

(2)

 WASHER

FLAT 8x27 

(4)

TB

TC

GD

GD

Summary of Contents for OAKMONT

Page 1: ...ference in the event that you need to order replacement parts Owner s Manual Frequently Asked Questions Assembly Instructions Warranty Information OAKMONT Wooden Swing Set Model 65114 Free BILT Intell...

Page 2: ...ically qualified person Before you start with the assembly read the instructions carefully Remove all packaging materials and lay down all parts on an open space This gives you an overview and simplif...

Page 3: ...e ground 2 The product must be carried horizontally 3 Use caution whilst moving as it could bend the product frame Users should be familiar with the assembly manual This manual contains assembly guida...

Page 4: ...surfacing materials if they are Installed and maintained at depths of 150 mm 225 mm and 300 mm Table B 1 Fall height in millimetres from which a life threatening head injury would not be expected Howe...

Page 5: ...r openings checks occur due to the moisture content between internal and outer surfaces of the timber No two pieces of wood are exactly alike Each piece has its own characteristics and personality and...

Page 6: ...hard surface Your swing frame must be attached on a flat horizontal surface with a minimum of 2m between it and any structure or obstacle such as a fence garage house tree branches cloths lines or el...

Page 7: ...ts carry replacement warranty on all parts for manufacturer s defect Please see warranty details for more information 7 What is the best way to get started assembling the playset We recommend taking a...

Page 8: ...ill or Electric Drill An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Phillips Head 3 8 Drill Bit Tools Required for Installation These are the tools t...

Page 9: ...le Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps ma...

Page 10: ...6x86x1890 2 F71 STANDARD ANGLE BRACE W100689 1 3 8 x2 3 8 x13 36x60x330 3 H1 LEFT ROOF RAIL W4L04806 1 x3 3 8 x60 24x86x1524 1 H2 RIGHT ROOF RAIL W4L04786 1 x3 3 8 x60 24x86x1524 1 H3 FLOOR JOIST W4L0...

Page 11: ...ROUND BOARD W4L04685 5 8 x5 1 4 x60 1 2 16x134x1538 2 K3 GROUND BOARD W4L04699 5 8 x3 3 8 x48 5 8 16x86x1234 1 K4 GROUND BOARD W4L04689 5 8 x5 1 4 x40 1 8 16x134x1018 1 K5 SERVING SHELF W4L04763 5 8 x...

Page 12: ...3 8 x40 1 8 16x86x1018 1 M5 WALL BOARD W4L04784 5 8 x3 3 8 x40 1 8 16x86x1018 2 M6 FLOOR SUPPORT W4L04691 5 8 x3 3 8 x40 16x86x1016 1 M7 TOP ROOF RAIL W4L04803 5 8 x3 3 8 x40 16x86x1016 1 M8 BRACE W4...

Page 13: ...6x86x362 1 M78 CENTER SLIDE BRACE W4L04712 5 8 x3 3 8 x14 1 4 16x86x362 2 M102 ATTACHMENT BOARD W4L04811 5 8 x3 3 8 x18 1 4 16x86x462 1 M103 REAR SUPPORT W102996 5 8 x3 3 8 x18 1 4 16x86x462 1 M104 LA...

Page 14: ...x4 3 8 x40 1 8 24x112x1018 2 SB74 SWING BEAM EXTENDED W102419 2 x5 1 4 x89 1 2 50x134x2274 1 W71 SWING BEAM SUPPORT W4L04856 2 x3 3 8 x49 5 8 50x86x1260 1 FP1 FLOOR PANEL W2A01497 1 1 4 x19 1 8 x41 7...

Page 15: ...WH 5 16x4 1 2 H100021 1 CM BOLT WH 5 16x1 2 H100115 10 AC WASHER LOCK EXT 8x19 H100030 95 AD WASHER LOCK EXT 12x19 H100031 21 Z LAG SCREW WH 5 16x2 H100027 15 AA LAG SCREW WH 5 16x2 1 2 H100028 25 AN...

Page 16: ...SCREW PFH 8x1 1 2 H100086 85 BQ SCREW PFH 8x1 1 4 H100087 2 BR SCREW PFH 8x1 1 8 H100088 96 BT SCREW PFH 8x2 1 2 H100090 41 CK SCREW PFH 8x2 H100111 17 CJ NUT LOCK 5 16 H100110 9 CY SCREW PWH 8x5 8 H...

Page 17: ...1 EL SLIDE RAIL 8 GREEN LEFT A100055 1 EZ CHAIN GREEN 51 25 A100068 4 FA QUICK LINK A100069 6 GD L BRACKET 66x66x127 A100140 2 HD SWING SEAT YELLOW A100171 2 KN CHAIN GREEN 31 A100177 2 TC SWING BEAM...

Page 18: ...Accessories NOT TO SCALE WINDOW FLAT PACK A6P00019 2 SLIDE BED 8 YELLOW A6P00033 1 TRAPEZE A6P00034 1 TARP 4x1014x2195 A6P00035 1 32 x39 7 8 x86 3 8 4x1014x2195 1 SQ A REVISION TAG A100314 1 GROUND ST...

Page 19: ...LADDER ASSEMBLY STEP 1 SCREW PFH 8x2 8 PLCS H74 M104 SCREW PFH 8x2 8 H74 LEFT UPRIGHT W100608 1 x3 3 8 x50 3 4 24x86x1290 1 M104 LADDER RUNG W102997 1 x3 3 8 x17 1 8 24x86x434 4...

Page 20: ...LADDER ASSEMBLY STEP 2 SCREW PFH 8x2 8 PLCS H75 SCREW PFH 8x2 8 H75 RIGHT UPRIGHT W100609 1 x3 3 8 x50 3 4 24x86x1290 1...

Page 21: ...LADDER ASSEMBLY STEP 3 SCREW PFH 8x1 1 2 4 PLCS SCREW PFH 8x1 1 2 4 M103 M103 REAR SUPPORT W102996 5 8 x3 3 8 x18 1 4 16x86x462 1...

Page 22: ...LADDER ASSEMBLY STEP 4 FLUSH SCREW PFH 8x1 1 2 4 PLCS SCREW PFH 8x1 1 2 4 M102 M102 ATTACHMENT BOARD W4L04811 5 8 x3 3 8 x18 1 4 16x86x462 1...

Page 23: ...DE BED 8 YELLOW A6P00033 1 M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 1 USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED BE SURE TO PLACE SLIDE BRACE UP 1 4 F...

Page 24: ...2 24 TIP A HELPER IS REQUIRED FOR THIS STEP NOTE MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS M78 SLIDE RAIL 8 GREEN LEFT 1 PLC SLIDE RAIL 8 GREEN RIGHT 1 PLC S...

Page 25: ...BARREL WH 5 16x7 8 3 PLCS SB74 SWING BEAM EXTENDED W102419 2 x5 1 4 x89 1 2 50x134x2274 1 GD L BRACKET 66x66x127 A100140 2 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 1 TB SWING BEAM EXTENSION BRAC...

Page 26: ...79 W71 W71 SWING BEAM SUPPORT W4L04856 2 x3 3 8 x49 5 8 50x86x1260 1 E77 ANGLE BRACE W4L04854 1 3 8 x3 3 8 x74 3 8 36x86x1890 2 H79 END SUPPORT W4L04855 1 x3 1 2 x42 24x86x1072 1 WASHER LOCK EXT 8x19...

Page 27: ...x1 3 4 2 PLCS BOLT WH 5 16x2 1 2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS WASHER LOCK EXT 12x19 2 PLCS NUT BARREL WH 5 16x1 1 2 2 PLCS NUT BARREL WH 5 16x7 8 2 WASHER LOCK EXT 12x19 2 WASHER LOCK EXT 8x19 2...

Page 28: ...6 PLCS SWING HANGER QUICK LINK 6 PLCS WASHER FLAT 8x27 6 NUT LOCK 5 16 6 BZ SWING HANGER QUICK LINK H100099 6 WASHER SAFETY 17x30 6 1 Lock nut must be tightened until loop is tight against the safety...

Page 29: ...3 8 x2 3 8 x13 36x60x330 2 LAG SCREW WH 5 16x2 1 2 4 PLCS WASHER LOCK EXT 8x19 14 PLCS LAG SCREW WH 5 16x2 1 2 2 PLCS LAG SCREW WH 5 16x2 2 PLCS LAG SCREW WH 5 16x2 1 2 2 PLCS BOLT WH 5 16x2 1 4 2 PL...

Page 30: ...6 M8 M8 NUT BARREL WH 5 16x5 8 6 PLCS WASHER LOCK EXT 12x19 6 PLCS WASHER LOCK EXT 8x19 6 PLCS BOLT WH 5 16x1 6 PLCS WASHER LOCK EXT 12x19 6 BOLT WH 5 16x1 6 NUT BARREL WH 5 16x5 8 6 M8 BRACE W4L04762...

Page 31: ...6x2 2 PLCS WASHER LOCK EXT 8x19 4 PLCS SCREW PFH 8x1 1 2 2 PLCS LAG SCREW WH 5 16x2 1 2 2 PLCS SCREW PFH 8x1 1 2 2 M19 O1 H5 O1 SAFETY RAIL W4L04805 5 8 x1 3 8 x40 1 8 16x34x1018 1 H5 SWING BEAM RAIL...

Page 32: ...8 x3 3 8 x40 1 8 16x86x1018 1 K4 GROUND BOARD W4L04689 5 8 x5 1 4 x40 1 8 16x134x1018 1 E2 FRONT RIGHT UPRIGHT W4L04807 1 3 8 x3 3 8 x81 3 4 36x86x2076 1 H4 FLOOR SUPPORT W4L04690 1 x3 3 8 x40 1 8 24x...

Page 33: ...EW WH 5 16x2 4 WASHER LOCK EXT 8x19 4 M5 WALL BOARD W4L04784 5 8 x3 3 8 x40 1 8 16x86x1018 1 M5 M11 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS M11 SERVING HEADER W4L04698 5 8 x3 3 8 x40 1...

Page 34: ...PLCS BOLT WH 5 16x2 20 L1 ARCHED ROOF BOARD W4L04775 5 8 x4 3 8 x40 16x112x1016 1 L2 ARCHED ROOF BOARD W4L04774 5 8 x4 3 8 x40 16x112x1016 1 M6 FLOOR SUPPORT W4L04691 5 8 x3 3 8 x40 16x86x1016 1 K2 GR...

Page 35: ...PLCS LAG SCREW WH 5 16x2 1 2 1 PLC WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 1 PLC T NUT 5 16 1 PLC SCREW PWH 8x5 8 2 SCREW PFH 8x2 1 2 4 F71 H3 H3 FLOOR JOIST W4L04692 1 x3 3 8 x40 1 8 24x86x1018 1...

Page 36: ...STEP 8 SCREW PFH 8x1 1 2 39 SCREW PFH 8x1 1 2 39 PLCS M2 M2 FLOOR BOARD W4L04688 5 8 x3 3 8 x41 7 8 16x86x1064 1 2 FP1 FLOOR PANEL W2A01497 1 1 4 x19 1 8 x41 7 8 32x485x1064 FP1 FP1...

Page 37: ...STEP 9 K92 K93 SCREW PFH 8x1 45 PLCS SCREW PFH 8x1 45 K92 RIGHT WALL BOARD W4L04697 3 8 x2 3 4 x37 1 2 11x70x954 1 K93 WALL BOARD W4L04694 3 8 x3 3 8 x19 1 2 11x86x495 10 3 11 16...

Page 38: ...STEP 10 SCREW PFH 8x1 5 K91 SCREW PFH 8x1 5 PLCS K91 LEFT WALL BOARD W4L04696 3 8 x2 3 4 x37 1 2 11x70x954 1...

Page 39: ...SCREW PFH 8x1 1 2 5 SCREW PFH 8x2 1 2 2 H9 K5 SCREW PFH 8x1 1 2 5 PLCS SCREW PFH 8x2 1 2 2 PLCS K5 SERVING SHELF W4L04763 5 8 x5 1 4 x40 1 8 16x134x1018 1 H9 SHELF SUPPORT W4L04764 1 x3 3 8 x4 1 2 24x...

Page 40: ...M3 SCREW PFH 8x1 1 8 20 N2 WALL BOARD W4L04771 5 8 x2 3 8 x41 16x60x1040 1 M12 WINDOW WALL BOARD W4L04769 5 8 x3 3 8 x25 16x86x634 2 M17 WINDOW WALL BOARD W4L04770 5 8 x3 3 8 x6 1 2 16x86x164 2 M3 WAL...

Page 41: ...STEP 13 SCREW PFH 8x1 1 8 8 N1 SCREW PFH 8x1 1 8 8 PLCS N1 HINGE BOARD W4L04773 5 8 x2 3 8 x37 3 4 16x60x958 2...

Page 42: ...ASHER LOCK EXT 8x19 2 BOLT WH 5 16x2 2 BOLT WH 5 16x2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT 5 16 2 PLCS M13 WALL RAIL W4L04777 5 8 x3 3 8 x19 1 4 16x86x490 1 M15 M13 M15 WALL RAIL W4L04776 5 8 x3 3...

Page 43: ...CREW WH 5 16x2 4 WASHER LOCK EXT 8x19 4 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS M5 M19 M19 WALL BOARD W4L04814 5 8 x3 3 8 x40 1 8 16x86x1018 1 M5 WALL BOARD W4L04784 5 8 x3 3 8 x40 1 8...

Page 44: ...BOARD W4L04770 5 8 x3 3 8 x6 1 2 16x86x164 2 SCREW PFH 8x1 1 8 20 PLCS N3 M17 M10 M16 N3 WALL BOARD W4L04779 5 8 x2 3 8 x30 16x60x762 1 M16 WINDOW WALL BOARD W4L04780 5 8 x3 3 8 x14 16x86x356 2 M10 WA...

Page 45: ...STEP 17 SCREW PFH 8x1 1 8 36 SCREW PFH 8x1 1 8 36 PLCS M14 M14 PICKET W4L04785 5 8 x3 3 8 x17 3 4 16x86x452 9 3 3 8 1 9 16 3 3 8 10 3 16 3 3 8 3 3 8 M14...

Page 46: ...P 18 SCREW PFH 8x1 1 8 8 SCREW PFH 8x1 1 8 8 PLCS M10 M9 HOLES TOWARD BOTTOM M9 HANDLE WALL BOARD W4L04781 5 8 x3 3 8 x30 16x86x762 1 M10 WALL BOARD W4L04778 5 8 x3 3 8 x30 16x86x762 1 FLUSH 3 1 4 1 9...

Page 47: ...STEP 19 SCREW PFH 8x2 1 2 8 SCREW PFH 8x2 1 2 8 PLCS M1 M1 M1 END ROOF RAIL W4L04787 5 8 x3 3 8 x41 7 8 16x86x1064 2...

Page 48: ...M7 H6 ROOF UPRIGHT W4L04788 1 x3 3 8 x24 24x86x610 1 M7 TOP ROOF RAIL W4L04803 5 8 x3 3 8 x40 16x86x1016 1 H11 ROOF UPRIGHT W4L04813 1 x3 3 8 x55 1 4 24x86x1404 1 SCREW PFH 8x1 1 2 1 PLC BOLT WH 5 16...

Page 49: ...STEP 21 SCREW PWH 8x5 8 8 TARP 4x1014x2195 SCREW PWH 8x5 8 8 PLCS 1 9 16 TARP 4x1014x2195 A6P00035 1 32 x39 7 8 x86 3 8 4x1014x2195 1...

Page 50: ...WASHER LOCK EXT 12x19 4 BOLT WH 5 16x1 4 NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x1 4 PLCS NUT BARREL WH 5 16x7 8 4 H7 H7 BENCH UPRIGHT W4L0...

Page 51: ...STEP 23 T NUT 5 16 4 WASHER LOCK EXT 8x19 4 WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x1 3 4 4 PLCS T NUT 5 16 4 PLCS BOLT WH 5 16x1 3 4 4 H8 SEAT SUPPORT W4L04766 1 x3 3 8 x8 1 2 24x86x216 2 H8 H8...

Page 52: ...STEP 24 SCREW PFH 8x1 1 2 8 SCREW PFH 8x1 1 2 8 PLCS Q1 Q1 Q1 BENCH SEAT W4L04767 1 x4 3 8 x40 1 8 24x112x1018 2...

Page 53: ...8x15 4 PLCS SCREW TAPPING 14x1 1 2 2 PLCS BOLT PTH 1 4x1 2 PLCS T NUT 1 4 2 PLCS HAND GRIP YELLOW PLASTIC 2 PLCS BOLT PTH 1 4x1 2 WASHER FLAT 9x18 4 WASHER LOCK INT 8x15 4 T NUT 1 4 2 SCREW TAPPING 1...

Page 54: ...ON SCREW PWH 8x5 8 8 PLCS WINDOW FLAT PACK 2 PLCS CENTER WINDOW IN OPENING FOLD OUTWARD BOTH SIDES AT THIS LOCATION WINDOW FLAT PACK A6P00019 2 K94 WINDOW CLEAT W4L04906 3 8 x1 1 8 x9 7 8 11x30x252 2...

Page 55: ...27 SCREW PFH 8x1 1 4 2 PLCS J1 N5 SCREW PFH 8x1 1 2 3 SCREW PFH 8x1 1 2 3 PLCS SCREW PFH 8x1 1 4 2 N5 DOOR STOP SUPPORT W4L04808 5 8 x2 3 8 x4 7 8 16x60x125 1 J1 DOOR STOP W4L04809 1 x2 3 8 x2 24x60x...

Page 56: ...STEP 28 SCREW PFH 8x1 1 2 11 1 DR1 DOOR PANEL W2A01498 1 1 2 x16 3 8 x36 3 8 38x416x924 CENTER DOOR IN TOP TO BOTTOM OPENING N1 N1 FLUSH WITH FRONT SURFACE OF N1 BOARDS SCREW PFH 8x1 1 2 11 PLCS DR1...

Page 57: ...STEP 29 1 LATCHING KNOB WITH SCREWS A6P00020 SCREW PFH 8x1 2 1 PLC LATCH 1 PLC SCREW PFH 8x3 4 2 PLCS FACE PLATE 1 PLC KNOB KIT 1 PLC...

Page 58: ...FINAL ASSEMBLY STEP 1 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 4 2 PLCS T NUT 5 16 2 BOLT WH 5 16x1 1 4 2 WASHER LOCK EXT 8x19 2 LADDER ASSEMBLY...

Page 59: ...ASSEMBLY STEP 2 BOLT HEX 5 16x1 1 4 4 PLCS WASHER SPLIT 5 16 4 PLCS WASHER FLAT 8x27 4 PLCS T NUT 5 16 4 PLCS T NUT 5 16 4 BOLT HEX 5 16x1 1 4 4 WASHER SPLIT 5 16 4 WASHER FLAT 8x27 4 SWING BEAM ASSE...

Page 60: ...EMBLY STEP 3 DRILL 3 7 16 DIA HOLES THROUGH SLIDE BED AND DECK AT LOCATIONS SHOWN BOLT WH 5 16x1 2 3 PLCS T NUT 5 16 3 PLCS T NUT 5 16 3 BOLT WH 5 16x1 2 3 1 2 3 16 3 15 16 3 15 16 SLIDE ASSEMBLY DRIL...

Page 61: ...LY STEP 4 CHAIN GREEN 51 25 4 PLCS QUICK LINK 4 PLCS SWING SEAT YELLOW 2 PLCS HD SWING SEAT YELLOW A100171 2 FA QUICK LINK A100069 4 EZ CHAIN GREEN 51 25 A100068 4 TIGHTEN QUICK LINK INSERT CHAIN INTO...

Page 62: ...FINAL ASSEMBLY STEP 5 CHAIN GREEN 31 2 PLCS QUICK LINK 2 PLCS TRAPEZE 1 PLC FA QUICK LINK A100069 2 KN CHAIN GREEN 31 A100177 2 TRAPEZE A6P00034 1 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK...

Page 63: ...BOLT WH 5 16x1 2 4 WASHER LOCK EXT 12x19 6 BOLT WH 5 16x1 1 4 2 NUT BARREL WH 5 16x5 8 6 DRILL 7 16 10mm HOLE AT EACH STAKE LOCATION NOTE FAILURE TO USE GROUND STAKES CAN VOID WARRANTY CAUSE INJURY ST...

Page 64: ...bly foreseeable loss or damage You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Full details of...

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