Backyard Discovery MONTICELLO 35015 Owner'S Manual Download Page 57

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STEP 23

RP1

RP2

SCREW PFH 8x1 1/2
(4 PLCS PER PANEL)

FLUSH

(2) RP2 - ROOF PANEL - W2A01675
1 3/8"x19 3/8"x48 1/4" (35x491x1224)

(2) RP1 - ROOF PANEL - W2A01676
1 3/8"x19 1/8"x48 1/4" (35x486x1224)

NOTE:
REPEAT FOR DECK SIDE.

SCREW PFH

8x1 1/2

(16)

Summary of Contents for MONTICELLO 35015

Page 1: ...ng system Save this assembly manual for future reference in the event that you need to order replacement parts Owner s Manual Frequently Asked Questions Assembly Instructions Warranty Information MONT...

Page 2: ...ically qualified person Before you start with the assembly read the instructions carefully Remove all packaging materials and lay down all parts on an open space This gives you an overview and simplif...

Page 3: ...e ground 2 The product must be carried horizontally 3 Use caution whilst moving as it could bend the product frame Users should be familiar with the assembly manual This manual contains assembly guida...

Page 4: ...surfacing materials if they are Installed and maintained at depths of 150 mm 225 mm and 300 mm Table B 1 Fall height in millimetres from which a life threatening head injury would not be expected Howe...

Page 5: ...ts carry replacement warranty on all parts for manufacturer s defect Please see warranty details for more information 7 What is the best way to get started assembling the playset We recommend taking a...

Page 6: ...ric Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 1 8 3 8 7 16 Drill Bits Tools Required for Installation These are...

Page 7: ...with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include...

Page 8: ...369 1 3 8 x3 3 8 x60 5 8 36x86x1539 2 E78 MONKEY BAR UPRIGHT W102370 1 3 8 x3 3 8 x74 3 4 36x86x1900 2 E7 PERGOLA UPRIGHT W4L05424 1 3 8 x3 3 8 x71 1 8 36x86x1807 1 E77 ANGLE BRACE W4L04854 1 3 8 x3 3...

Page 9: ...Y BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 2 H8 PERGOLA RAIL W4L05417 1 x3 3 8 x29 3 8 24x86x745 10 J2 PICNIC SUPPORT W4L05436 1 x2 3 8 x6 3 4 24x60x170 2 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x...

Page 10: ...5 FORT RAIL W101164 5 8 x5 1 4 x44 1 4 16x134x1124 2 K6 ARCHED FORT RAIL W101174 5 8 x5 1 4 x44 1 4 16x134x1124 2 K10 GROUND BOARD W101173 5 8 x5 1 4 x31 16x134x788 1 K7 TOY BOX BOARD W4L05434 5 8 x5...

Page 11: ...185 5 8 x3 3 8 x10 16x86x254 4 M11 FORT RAIL W101203 5 8 x3 3 8 x20 3 8 16x86x518 6 M15 WALL RAIL W101186 5 8 x3 3 8 x11 1 4 16x86x287 2 M14 FLOOR SUPPORT W4L05442 5 8 x3 3 8 x74 5 8 16x86x1896 1 M16...

Page 12: ...x1124 1 N6 TOY BOX BOARD W4L05438 5 8 x2 3 8 x6 5 8 16x60x168 1 N5 TOY BOX BOARD W4L05439 5 8 x2 3 8 x8 5 8 16x60x220 1 N4 SAFETY BOARD W4L05440 5 8 x2 3 8 x70 1 4 16x60x1783 1 N2 SUNBURST SPOKE W4L05...

Page 13: ...A01676 1 3 8 x19 1 8 x48 1 4 35x486x1224 Y2 END FLOOR BOARD W101171 5 8 x4 x30 1 4 16x102x768 2 Y3 SUNBURST HALF MOON W4L05430 5 8 x4 x12 16x102x306 2 Y1 END FLOOR BOARD W101179 5 8 x4 x40 1 8 16x102x...

Page 14: ...2 H100006 2 H BOLT WH 5 16x1 1 2 H100010 15 G BOLT WH 5 16x1 1 4 H100009 7 KA BOLT WH 5 16x4 1 2 H100021 1 AN BOLT HEX 5 16x2 3 4 H100047 4 AJ BOLT HEX 5 16x1 1 4 H100042 4 BE T NUT 1 4 H100072 17 BG...

Page 15: ...SAFETY 17x30 H100103 7 CD WASHER FLAT 8x27 H100105 17 CE WASHER FLAT 9x18 H100106 11 CG WASHER LOCK INT 8x15 H100108 24 CH SCREW TAPPING 14x1 1 2 H100109 17 CJ NUT LOCK 5 16 H100110 11 BL SCREW TAPPIN...

Page 16: ...ACKET 54x67 A100053 7 EC METAL RUNG 559 A100045 6 FA QUICK LINK A100069 6 GD L BRACKET 66x66x127 A100140 2 HD SWING SEAT YELLOW A100171 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 TB SWING BEAM EXTENSION...

Page 17: ...S L I D E B E D 8 Y E L L O W A 6 P 0 0 0 3 3 1 E L S L I D E R A I L 8 G R E E N L E F T A 1 0 0 0 5 5 1 GROUND STAKE REBAR A4M00527 8 LARGE GREEN HOLLOW CORE ROCK 1 A6P00036 3 LARGE GREEN HOLLOW COR...

Page 18: ...STEP 1 SCREW PFH 8x2 8 PLCS SCREW PFH 8x2 8 H74 H50 H74 LEFT UPRIGHT W100608 1 x3 3 8 x50 3 4 24x86x1290 1 H50 LADDER RUNG W4L05474 1 x3 3 8 x17 1 8 24x86x434 4 4 FT LADDER WITH ATTACHMENT BOARD...

Page 19: ...STEP 2 H75 SCREW PFH 8x2 8 PLCS H75 RIGHT UPRIGHT W100609 1 x3 3 8 x50 3 4 24x86x1290 1 SCREW PFH 8x2 8...

Page 20: ...STEP 3 SCREW PFH 8x1 1 2 4 PLCS M103 M103 REAR SUPPORT W102996 5 8 x3 3 8 x18 1 4 16x86x462 1 SCREW PFH 8x1 1 2 4...

Page 21: ...STEP 4 SCREW PFH 8x1 1 2 4 PLCS M102 M102 ATTACHMENT BOARD W102970 5 8 x3 3 8 x18 1 4 16x86x462 1 SCREW PFH 8x1 1 2 4 1 7 16 TOP TOP...

Page 22: ...P TOP THESE SURFACES FLUSH BOTH SIDES SCREW PFH 8x1 1 2 28 PLCS PRE DRILL TOP EDGE OF RAILS ALIGN FRONT EDGE OF SLAT WITH TOP OF RAIL SCREW PFH 8x1 1 2 28 M75 ROCK LADDER BOARD W4L05201 5 8 x3 3 8 x20...

Page 23: ...BOTTOM OF BOARD T NUT 5 16 2 BOLT PTH 1 4x3 4 12 PLCS WASHER LOCK INT 8x15 12 PLCS T NUT 1 4 12 PLCS LARGE GREEN HOLLOW CORE ROCK 2 3 PLCS T NUT 1 4 12 LARGE GREEN HOLLOW CORE ROCK 2 A6P00037 3 LARGE...

Page 24: ...ASHER FLAT 8x27 4 NUT LOCK 5 16 2 WASHER FLAT 8x27 2 PLCS L BRACKET 66x66x127 2 PLCS BOLT HEX 5 16x2 3 4 2 PLCS WASHER FLAT 8x27 2 PLCS NUT LOCK 5 16 2 PLCS SB74 SWING BEAM EXTENDED W4L04582 2 x5 1 4...

Page 25: ...1 Lock nut must be tightened until loop is tight against the safety washer 2 Swing hanger bolt must be oriented as shown to avoid damage to swing hanger bolt 4 EXTENDED SWING BEAM NUT LOCK 5 16 6 PLC...

Page 26: ...0 1 E77 ANGLE BRACE W4L04854 1 3 8 x3 3 8 x74 3 8 36x86x1890 2 H79 END SUPPORT W4L04855 1 x3 1 2 x42 24x86x1072 1 T NUT 5 16 2 PLCS 4 EXTENDED SWING BEAM BOLT WH 5 16x4 1 2 1 PLC WASHER LOCK EXT 8x19...

Page 27: ...x2 1 2 2 4 EXTENDED SWING BEAM NUT BARREL WH 5 16x7 8 5 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 1 2 2 PLCS BOLT WH 5 16x1 3 4 5 PLCS WASHER LOCK EXT 12x19 2 PLCS NUT BARREL WH 5 16x1 1 2 2 PLC...

Page 28: ...00294 2 NUT LOCK 5 16 2 WASHER FLAT 8x27 2 E71 E71 QZ QZ EJ BOLT WH 5 16x1 1 2 6 BOLT WH 5 16x2 2 T NUT 5 16 6 EJ L BRACKET 54x67 A100053 4 E71 MONKEY BAR RAIL W102369 1 3 8 x3 3 8 x60 5 8 36x86x1539...

Page 29: ...CESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY E78 E78 QZ QZ BOLT WH 5 16x1 1 2 4 T NUT 5 16 4 E78 MONKEY BAR UPRIGHT W102370 1 3 8 x3 3 8 x74 3 4 36x86x1900 2 T NUT 5 16 2 PLCS BOLT WH 5 16x1 1 2 2 PLCS...

Page 30: ...EP 3 ASSEMBLE AS SHOWN INTO PRE DRILLED HOLES MONKEY BAR ASSEMBLY EC METAL RUNG 559 A100045 6 EC EC E78 E78 E71 E71 SCREW TAPPING 14x1 1 2 12 SCREW TAPPING 14x1 1 2 6 PLCS SCREW TAPPING 14x1 1 2 6 PLC...

Page 31: ...WH 5 16x2 4 BOLT WH 5 16x1 1 2 4 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 2 H82 MONKEY BAR GROUND BOARD W100994 1 x3 3 8 x70 3 8 24x86x1786 1 BOLT HEX 5 16x2 3 4 2 PLCS WASHER LOCK IN...

Page 32: ...SSEMBLE WITH HARDWARE AS SHOWN MONKEY BAR ASSEMBLY DQ DQ E78 E78 DQ HAND GRIP GREEN PLASTIC A100028 2 LAG SCREW WH 1 4x1 1 2 4 WASHER LOCK EXT 6x15 4 LAG SCREW WH 1 4x1 1 2 4 PLCS WASHER LOCK EXT 6x15...

Page 33: ...DE BED 8 YELLOW A6P00033 1 M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 1 USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED BE SURE TO PLACE SLIDE BRACE UP 1 4 F...

Page 34: ...x3 24 TIP A HELPER IS REQUIRED FOR THIS STEP NOTE MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS M78 SLIDE RAIL 8 GREEN LEFT 1 PLC SLIDE RAIL 8 GREEN RIGHT 1 PLC S...

Page 35: ...1 2 2 WASHER LOCK EXT 8x19 14 E2 FORT UPRIGHT W2A01681 1 1 3 8 x3 3 8 x89 1 2 36x86x2274 1 E1 FORT UPRIGHT W4L05425 1 3 8 x3 3 8 x89 1 2 36x86x2274 1 G1 SWING BEAM ATTACHMENT RAIL W101163 1 x5 1 4 x4...

Page 36: ...3 8 x3 3 8 x89 1 2 36x86x2274 1 E4 FORT UPRIGHT W4L05418 1 3 8 x3 3 8 x89 1 2 36x86x2274 1 K4 FORT GROUND BOARD W4L05471 5 8 x5 1 4 x70 1 4 16x134x1783 1 K6 ARCHED FORT RAIL W101174 5 8 x5 1 4 x44 1 4...

Page 37: ...6 H3 E5 E8 K5 K5 FORT RAIL W101164 5 8 x5 1 4 x44 1 4 16x134x1124 1 E5 FORT UPRIGHT W101169 1 3 8 x3 3 8 x76 1 2 36x86x1942 1 H3 FLOOR JOIST W101166 1 x3 3 8 x44 1 4 24x86x1124 1 K6 ARCHED FORT RAIL W...

Page 38: ...R LOCK EXT 8x19 8 K1 E1 E4 E2 E3 E5 K10 K10 E8 K5 K4 K1 GROUND BOARD W101168 5 8 x5 1 4 x74 5 8 16x134x1896 1 K10 GROUND BOARD W101173 5 8 x5 1 4 x31 16x134x788 1 EJ L BRACKET 54x67 A100053 1 SCREW TA...

Page 39: ...01178 5 8 x5 1 4 x74 5 8 16x134x1896 1 K2 DOUBLE ARCHED FORT RAIL W101177 5 8 x5 1 4 x74 5 8 16x134x1896 1 M8 PERGOLA WALL RAIL W101204 5 8 x3 3 8 x43 16x86x1092 1 M14 FLOOR SUPPORT W4L05442 5 8 x3 3...

Page 40: ...PFH 8x2 12 PLCS SCREW PFH 8x2 4 PLCS SCREW PFH 8x2 16 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 41: ...STEP 7 SCREW PFH 8x1 1 2 77 PLCS M2 M2 M2 FLOOR BOARD W4L05423 5 8 x3 3 8 x75 7 8 16x86x1928 11 SCREW PFH 8x1 1 2 77 E5 E5 E1 E2 E4 E3...

Page 42: ...STEP 8 SCREW PFH 8x1 1 2 28 PLCS SCREW PFH 8x1 1 2 28 Y1 Y2 Y1 Y2 Y1 END FLOOR BOARD W101179 5 8 x4 x40 1 8 16x102x1020 2 Y2 END FLOOR BOARD W101171 5 8 x4 x30 1 4 16x102x768 2 E1 E2 E4 E3 E5 E5...

Page 43: ...4 4 M15 WALL RAIL W101186 5 8 x3 3 8 x11 1 4 16x86x287 2 M17 WALL RAIL W4L05428 5 8 x3 3 8 x44 1 4 16x86x1124 1 M5 WALL RAIL W101187 5 8 x3 3 8 x43 16x86x1092 1 LAG SCREW WH 5 16x2 4 PLCS WASHER LOCK...

Page 44: ...CS L BRACKET 54x67 2 PLCS M10 M9 M9 M10 E1 E2 E4 M10 FORT RAIL W101190 5 8 x3 3 8 x23 7 8 16x86x605 2 M9 HANDLE WALL RAIL W101191 5 8 x3 3 8 x25 5 8 16x86x652 2 EJ L BRACKET 54x67 A100053 2 SCREW TAPP...

Page 45: ...EW PFH 8x1 1 8 16 SCREW PFH 8x1 1 8 8 PLCS M10 M10 M1 M10 FORT RAIL W101190 5 8 x3 3 8 x23 7 8 16x86x605 2 M1 FORT PICKET W4L05420 5 8 x3 3 8 x37 3 8 16x86x948 2 E8 E4 E3 E5 2 1 2 3 3 4 M1 M10 K6 K6 K...

Page 46: ...STEP 12 SCREW PFH 8x1 1 8 24 PLCS M10 FORT RAIL W101190 5 8 x3 3 8 x23 7 8 16x86x605 6 SCREW PFH 8x1 1 8 24 E1 E2 M10 E3 E5 E5 2 3 4 TYP 1 3 4 3 3 4 TYP RAIL SPACING...

Page 47: ...NUT 5 16 2 PLCS T NUT 5 16 1 PLC E7 E6 H6 H6 N4 E7 PERGOLA UPRIGHT W4L05424 1 3 8 x3 3 8 x71 1 8 36x86x1807 1 E6 PERGOLA UPRIGHT W4L05415 1 3 8 x3 3 8 x71 1 8 36x86x1807 1 H6 PERGOLA SIDE RAIL W4L054...

Page 48: ...2 PLCS SCREW PFH 8x2 1 2 10 PLCS SCREW PFH 8x1 1 2 20 PLCS P1 H8 M8 H8 PERGOLA SIDE RAIL W4L05417 1 x3 3 8 x29 3 8 24x86x745 10 P1 PERGOLA SUPPORT RAIL W4L05422 1 3 8 x1 3 8 x40 1 8 36x36x1020 1 H8 P...

Page 49: ...SIDE BOARD W4L05435 1 x3 3 8 x12 24x86x305 4 N6 TOY BOX BOARD W4L05438 5 8 x2 3 8 x6 5 8 16x60x168 1 J2 PICNIC SUPPORT W4L05436 1 x2 3 8 x6 3 4 24x60x170 2 L1 TOY BOX BOARD W4L05437 5 8 x4 3 8 x43 16...

Page 50: ...PLCS N7 M19 K7 M19 1 TOY BOX SEAT ASSEMBLY SCREW PFH 8x1 1 2 24 SCREW PFH 8x1 1 2 6 PLCS M19 TOY BOX BOARD W4L05426 5 8 x3 3 8 x43 16x86x1092 2 K7 TOY BOX BOARD W4L05434 5 8 x5 1 4 x43 16x134x1092 1 N...

Page 51: ...STEP 17 SCREW PFH 8x1 1 2 4 PLCS SCREW PFH 8x1 1 2 4 PLCS SCREW PFH 8x1 1 2 8 K4 K4 E6 E7 1 TOY BOX ASSEMBLY 12 3 4 TOY BOX PLACEMENT...

Page 52: ...LOCK EXT 8x19 4 SCREW PFH 8x1 1 2 12 M7 TABLE TOP BOARD W4L05413 5 8 x3 3 8 x43 16x86x1092 2 M16 PICNIC CENTER BOARD W4L05414 5 8 x3 3 8 x40 1 8 16x86x1020 1 N5 TOY BOX BOARD W4L05439 5 8 x2 3 8 x8 5...

Page 53: ...STEP 19 M11 SCREW PFH 8x1 1 8 24 PLCS M11 FORT RAIL W101203 5 8 x3 3 8 x20 3 8 16x86x518 6 1 1 2 SCREW PFH 8x1 1 8 24...

Page 54: ...433 5 8 x2 3 8 x33 16x60x838 2 N2 SUNBURST SPOKE W4L05432 5 8 x2 3 8 x7 7 8 16x60x200 4 N3 VERTICAL SUNBURST SPOKE W4L05431 5 8 x2 3 8 x12 3 8 16x60x315 2 SCREW PFH 8x1 1 8 12 16 NOTE MAKE 2 SUNBURST...

Page 55: ...M3 ROOF TRUSS W4L05421 5 8 x3 3 8 x37 3 4 16x86x960 4 SWING BEAM SIDE M3 M3 M17 BOLT WH 5 16x2 1 2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS DECK SIDE WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x2 1 2 2 PLCS M3...

Page 56: ...STEP 22 SCREW PFH 8x1 1 8 6 PLCS PER ASSY 2 SUNBURST ASSEMBLY DECK SIDE SWING BEAM SIDE 3 1 8 3 1 8 SWING BEAM SIDE DECK SIDE SCREW PFH 8x1 1 8 12...

Page 57: ...1 RP2 SCREW PFH 8x1 1 2 4 PLCS PER PANEL M3 FLUSH 2 RP2 ROOF PANEL W2A01675 1 3 8 x19 3 8 x48 1 4 35x491x1224 2 RP1 ROOF PANEL W2A01676 1 3 8 x19 1 8 x48 1 4 35x486x1224 NOTE REPEAT FOR DECK SIDE SCRE...

Page 58: ...G 14x1 1 2 4 PLCS HAND GRIP GREEN PLASTIC 2 PLCS WASHER FLAT 9x18 4 PLCS WASHER LOCK INT 8x15 4 PLCS REFERENCE VIEW WASHER FLAT 9x18 4 SCREW TAPPING 14x1 1 2 4 DQ HAND GRIP GREEN PLASTIC A100028 2 WAS...

Page 59: ...STEP 25 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 4 2 PLCS LADDER ASSEMBLY BOLT WH 5 16x1 1 4 2 WASHER LOCK EXT 8x19 2 T NUT 5 16 2 LADDER ASSEMBLY...

Page 60: ...PLCS HAND GRIP GREEN PLASTIC 2 PLCS BOLT PTH 1 4x1 4 PLCS WASHER LOCK INT 8x15 4 PLCS REFERENCE VIEW WASHER FLAT 9x18 4 BOLT PTH 1 4x1 4 DQ HAND GRIP GREEN PLASTIC A100028 2 WASHER LOCK INT 8x15 4 T...

Page 61: ...STEP 27 WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 4 2 PLCS ROCK LADDER ASSEMBLY BOLT WH 5 16x1 1 4 2 WASHER LOCK EXT 8x19 2 REFERENCE VIEW ROCK LADDER ASSEMBLY...

Page 62: ...STEP 28 BOLT WH 5 16x1 2 4 PLCS T NUT 5 16 4 PLCS MONKEY BAR ASSEMBLY BOLT WH 5 16x1 2 4 T NUT 5 16 4 MONKEY BAR ASSEMBLY...

Page 63: ...WASHER FLAT 8x27 4 PLCS WASHER SPLIT 5 16 4 PLCS BOLT HEX 5 16x1 1 4 4 PLCS T NUT 5 16 4 PLCS SWING BEAM ASSEMBLY WASHER SPLIT 5 16 4 BOLT HEX 5 16x1 1 4 4 T NUT 5 16 4 WASHER FLAT 8x27 4 SWING BEAM A...

Page 64: ...REEN 51 25 A100068 4 TRAPEZE A6P00034 1 HD SWING SEAT YELLOW A100171 2 FA QUICK LINK A100069 6 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK SWING SEAT YELLOW 2 PLCS TRAPEZE 1 PLC QUICK LINK 6 PLCS...

Page 65: ...STEP 31 BOLT WH 5 16x1 2 2 PLCS T NUT 5 16 2 PLCS T NUT 5 16 2 BOLT WH 5 16x1 2 2 4 3 8 11 3 8 2 3 8 DRILLING DIAGRAM 2 3 8 HOLES SLIDE ASSEMBLY SLIDE ASSEMBLY...

Page 66: ...STAKE C 2 PLCS GROUND STAKE REBAR A4M00527 8 STAKE A 1 PLC STAKE A 1 PLC WASHER LOCK EXT 12x19 2 PLCS NUT BARREL 5 16x7 8 2 PLCS BOLT WH 5 16x1 2 2 PLCS GROUND STAKE REBAR 2 PLCS GROUND STAKE REBAR 2...

Page 67: ...bly foreseeable loss or damage You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Full details of...

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