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Backyard Discovery CORDOVA 2106536, Owner'S Manual & Assembly Instructions

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Backyard Discovery CORDOVA 2106536 Owner'S Manual & Assembly Instructions Download Page 37

STEP 1

6

COMPLETE THIS STEP TWICE

RIDGE CAP CHANNEL

(4)

A4M01198

29 GA STEEL SHEETING

(2)

A4M01180-1

A4M0118

(2)

 

1-1 29 GA STEEL SHEETING

29 GA STEEL SHEETING

(2)

29 GA STEEL SHEETING  A4M01175

(2)

A4M01179

29 GA STEEL SHEETING

(2)

A4M01176-1

A4M01177-1

29 GA STEEL SHEETING

(2)

14FT ROOF PANEL

 ASSEMBLY

37

Summary of Contents for CORDOVA 2106536

Page 1: ...w backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2106536 CORDOVA GAZEBO 14x10 Owner s Manual Assembly Instructions MAN...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...box 1 800 856 4445 Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating...

Page 4: ...y does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or t...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...Owner s Manual Tools Required for Installation 5 16 3 8 2 NEEDED 9...

Page 10: ...allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount the structu...

Page 11: ...LIN W4L14423 1 x3 3 8 x64 11 16 24x86x1644 H05 2 ROOF JOIST W4L14429 1 x3 3 8 x88 1 8 24x86x2240 H01 2 ROOF JOIST W4L14430 1 x3 3 8 x46 3 4 24x86x1188 H02 2 PURLIN W4L14424 1 x3 3 8 x64 11 16 24x86x16...

Page 12: ...0 1 16 24x86x1272 H14 2 ROOF JOIST W4L14437 1 x3 3 8 x76 13 16 24x86x1952 H10 2 ROOF JOIST W4L14438 1 x3 3 8 x15 15 16 24x86x404 H11 2 PURLIN W4L14448 1 x3 3 8 x79 7 8 24x86x2030 H15 2 PURLIN W4L14449...

Page 13: ...1117 E01 2 ROOF JOIST W4L14434 1 3 8 x3 3 8 x63 7 8 36x86x1622 E02 4 RAFTER W4L14524 1 3 8 x3 3 8 x20 7 16 36x86x519 E06 2 RAFTER W4L14444 1 3 8 x3 3 8 x42 7 8 36x86x1087 E07 2 RAFTER W4L14445 1 3 8 x...

Page 14: ...2 178x178x2274 G01 4 BEAM W4L14450 1 x5 1 4 x28 1 8 24x134x714 G02 2 MID BRACE BEAM W4L14451 1 x5 1 4 x97 13 16 24x134x2484 G03 4 BEAM W4L14452 1 x5 1 4 x77 24x134x1956 Q01 4 ROOF JOIST W4L14435 1 x4...

Page 15: ...1 4x2 15 H100488 BOLT WH BLK 5 16x7 3 4 18 H100963 LAG SCREW WH BLK 1 4x3 13 H100792 BOLT WH BLK 1 4x1 34 H100171 T NUT BLK 1 4 34 H100398 BOLT WH BLK 5 16x1 3 4 7 H100378 BOLT WH BLK 5 16x2 3 4 18 H1...

Page 16: ...9 SCREW WOODGRIP 10x3 4 224 H100833 Owner s Manual Parts Identification Hardware Components SCREW PWH BLK 8x3 4 48 H100392 TORX BIT T 40 2 A100042 TORX WRENCH T 40 2 A100041 SCREW SETTER 1 H100764 TOR...

Page 17: ...E WITH FLANGE 8 A4M00949 7x7 POST FOOT 4 A6P00296 BYD ID TAG SMALL WITHOUT AGES 1 A100241 A REVISION TAG 1 A100314 POST CLIP 4 A4M01178 CORNER BRACKET 4 A4M01185 PANEL BRACKET 2 A4M01191 PANEL BRACKET...

Page 18: ...ssory Components Not to Scale Parts Identification EDGE TRIM LONG 8 A4M01200 EDGE TRIM SPLICE 6 A4M01201 EDGE TRIM CORNER SPLICE 4 A4M01202 EDGE TRIM SHORT 2 A4M01203 METAL SPACER 4 A4M01205 RIDGE PEA...

Page 19: ...ts Identification ELECTRICAL ENCLOSURE x1 9205413 29 GA STEEL SHEETING 2 A4M01179 29 GA STEEL SHEETING 2 A4M01175 29 GA STEEL SHEETING 2 A4M01176 1 29 GA STEEL SHEETING 2 A4M01176 2 29 GA STEEL SHEETI...

Page 20: ...ts Not to Scale Parts Identification 29 GA STEEL SHEETING 2 A4M01180 1 29 GA STEEL SHEETING 2 A4M01180 2 29 GA STEEL SHEETING 2 A4M01181 1 29 GA STEEL SHEETING 2 A4M01181 2 CORNER RIDGE CAP 4 A4M01199...

Page 21: ...F ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THRU 6 COMPLETE THIS STEP TWICE P01 2 POST W2A03124 7 x7 x89 1 2 178x178x2274 P02 2 POST W2A03125 7 x7 x89 1 2 178x178x2274 SCREW PFH BLK 8x1 1 2 1...

Page 22: ...LETE THIS STEP TWICE WASHER LOCK EXT BLK 8x19 16 H100198 WASHER LOCK EXT BLK 12x19 16 H100199 NUT BARREL WH BLK 5 16x1 1 2 16 H100193 BOLT WH BLK 5 16x7 3 4 16 H100963 BEAM W4L14521 1 3 8 x5 1 4 x109...

Page 23: ...H BLK 5 16x7 8 16 H100192 LAG SCREW WH BLK 1 4x3 4 H100792 BOLT WH BLK 5 16x2 1 4 16 H100205 WASHER LOCK EXT BLK 6x15 4 H100405 WASHER LOCK EXT BLK 8x19 WASHER LOCK H100198 EXT BLK 16 12x19 16 H100199...

Page 24: ...x77 24x134x1956 G02 2 BEAM W4L14451 1 x5 1 4 x97 13 16 24x134x2484 G01 4 BEAM W4L14450 1 x5 1 4 x28 1 8 24x134x714 BOLT WH BLK 5 16x1 1 2 8 H100407 BOLT WH BLK 5 16x2 3 4 16 H100195 NUT BARREL WH BLK...

Page 25: ...THIS STEP TWICE WASHER LOCK EXT BLK 8x19 16 H100198 WASHER LOCK EXT BLK 12x19 16 H100199 NUT BARREL WH BLK 5 16x1 1 2 16 H100193 BOLT WH BLK 5 16x8 16 H100765 LAG SCREW WH BLK 1 4x3 4 H100792 WASHER...

Page 26: ...GAZEBO ASSEMBLY STEP 6 POST CLIP 4 A4M01178 NOTE USING THE POST CLIP AS A TEMPLATE PREDRILL WITH A 1 8 DRILL BIT TO PREVENT SPLITTING ON POSTS LAG SCREW WH BLK 1 4x1 8 H100460 26...

Page 27: ...OF SUPPORT W4L14526 1 x3 3 8 x48 24x86x1220 H18 1 PANEL SUPPORT BRACKET 2 A4M01184 SCREW PFH BLK 8x1 8 H100385 NOTE ALIGN PILOT HOLES IN ROOF SUPPORT BOARD ENDS WITH HOLES IN PANEL SUPPORT BRACKET T N...

Page 28: ...GAZEBO ASSEMBLY STEP 8 ROOF SUPPORT W4L14527 1 x3 3 8 x74 7 8 24x86x1904 H19 4 SCREW PFH BLK 8x1 16 H100385 28...

Page 29: ...GAZEBO ASSEMBLY STEP 9 RIDGE PEAK CAP 1 A4M01204 METAL SPACER 4 A4M01205 LAG SCREW WH BLK 1 4x3 4 H100792 WEATHER PROOF WASHER x4 H101034 29...

Page 30: ...GAZEBO ASSEMBLY STEP 10 30...

Page 31: ...GAZEBO ASSEMBLY STEP 11 SCREW PFH BLK 8x1 12 H100385 31...

Page 32: ...ANEL ASSEMBLY STEP 12 COMPLETE THIS STEP TWICE ROOF JOIST W4L14430 1 x3 3 8 x46 3 4 24x86x1188 H02 2 PANEL BRACKET 2 A4M01193 BOLT WH BLK 1 4x1 8 H100171 T NUT BLK 1 4 8 H100398 PANEL BRACKET A4M 2 01...

Page 33: ...3 8 x63 7 8 36x86x1622 E02 4 ROOF JOIST W4L14428 1 x3 3 8 x88 3 16 24x86x2240 H09 2 ROOF JOIST W4L14429 1 x3 3 8 x88 1 8 24x86x2240 H01 2 BOLT WH BLK 1 4x1 8 H100171 T NUT BLK 1 4 8 H100398 SCREW CONF...

Page 34: ...CONFIRMAT BLK 7x2 44 H101030 SCREW PFH BLK 8x1 3 4 8 H100382 14FT ROOF PANEL ASSEMBLY RAFTER W4L14431 1 3 8 x3 3 8 x44 36x86x1117 E01 2 RAFTER W4L14432 1 3 8 x3 3 8 x20 7 16 36x86x519 E03 2 RAFTER W4L...

Page 35: ...STEP 14B NOTE LOCATE THE RAFTER 1 25mm FROM EDGE BEFORE DRILLING PILOT HOLES 14FT ROOF PANEL ASSEMBLY COMPLETE THIS STEP TWICE 35...

Page 36: ...03 2 PURLIN W4L14424 1 x3 3 8 x64 11 16 24x86x1644 H06 2 PURLIN W4L14423 1 x3 3 8 x64 11 16 24x86x1644 H05 2 PURLIN W4L14422 1 x3 3 8 x98 3 16 24x86x2494 H04 2 14FT ROOF PANEL ASSEMBLY PURLIN W4L14425...

Page 37: ...ANNEL 4 A4M01198 29 GA STEEL SHEETING 2 A4M01180 1 A4M0118 2 1 1 29 GA STEEL SHEETING 29 GA STEEL SHEETING 2 29 GA STEEL SHEETING A4M01175 2 A4M01179 29 GA STEEL SHEETING 2 A4M01176 1 A4M01177 1 29 GA...

Page 38: ...STEP 178 COMPLETE THIS STEP TWICE 14FT ROOF PANEL ASSEMBLY 38...

Page 39: ...STEP 18 COMPLETE THIS STEP TWICE SCREW WOODGRIP 10x3 4 128 H100833 14FT ROOF PANEL ASSEMBLY 39...

Page 40: ...STEP 19 COMPLETE THIS STEP TWICE SCREW WOODGRIP 10x3 4 12 H100833 14FT ROOF PANEL ASSEMBLY 40...

Page 41: ...OMPLETE THIS STEP TWICE BOLT WH BLK 1 4x1 T NUT BLK H100171 1 4 8 8 H100398 PANEL BRACKET A4M 2 01194 PANEL BRACKET 2 A4M01192 ROOF JOIST W4L14438 1 x3 3 8 x15 15 16 24x86x404 H11 2 10FT ROOF PANEL AS...

Page 42: ...8 x76 13 16 24x86x1952 H10 2 ROOF JOIST W4L14440 1 x3 3 8 x76 13 16 24x86x1952 H12 2 T NUT BLK 1 4 8 H100398 BOLT WH BLK 1 4x1 8 H100171 SCREW CONFIRMAT BLK 7x2 4 H101030 10FT ROOF PANEL ASSEMBLY ROO...

Page 43: ...STEP 22A COMPLETE THIS STEP TWICE SCREW CONFIRMAT BLK 7x2 4 H101030 SCREW PFH BLK 8x1 3 4 8 H100382 Q02 4 ROOF JOIST W4L14436 1 x4 7 16 x60 11 16 24x112x1542 10FT ROOF PANEL ASSEMBLY 43...

Page 44: ...STEP 22B COMPLETE THIS STEP TWICE 10FT ROOF PANEL ASSEMBLY 44...

Page 45: ...x3 3 8 x42 3 4 36x86x1087 E05 2 RAFTER W4L14444 1 3 8 x3 3 8 x42 7 8 36x86x1087 E07 2 RAFTER W4L14445 1 3 8 x3 3 8 x21 3 4 36x86x553 E08 2 RAFTER W4L14443 1 3 8 x3 3 8 x21 3 4 36x86x553 E10 2 SCREW CO...

Page 46: ...8x2 76 H100391 10FT ROOF PANEL ASSEMBLY ROOF JOIST W4L14446 1 x3 3 8 x20 1 4 24x86x514 H13 2 PURLIN W4L14447 1 x3 3 8 x50 1 16 24x86x1272 H14 2 PURLIN W4L14448 1 x3 3 8 x79 7 8 24x86x2030 H15 2 PURLIN...

Page 47: ...ETE THIS STEP TWICE 29 GA STEEL SHEETING 2 A4M01176 2 29 GA STEEL SHEETING 2 A4M01177 2 29 GA STEEL SHEETING 2 A4M01180 2 29 GA STEEL SHEETING A4M01181 2 2 RIDGE CAP CHANNEL 4 A4M01198 10FT ROOF PANEL...

Page 48: ...STEP 26 COMPLETE THIS STEP TWICE SCREW WOODGRIP 10x3 4 64 H100833 10FT ROOF PANEL ASSEMBLY 48...

Page 49: ...STEP 27 COMPLETE THIS STEP TWICE SCREW WOODGRIP 10x3 4 16 H100833 10FT ROOF PANEL ASSEMBLY 49...

Page 50: ...ROOF ASSEMBLY STEP 28 50...

Page 51: ...ROOF ASSEMBLY STEP 29 BOLT WH BLK 5 16x1 3 4 2 H100378 WASHER LOCK EXT BLK 8x19 2 H100198 51...

Page 52: ...SSEMBLY STEP 30 WASHER LOCK EXT BLK 8x19 6 H100198 T NUT BLK 5 16 2 H100379 BOLT WH BLK 5 16x1 3 4 2 H100378 BOLT WH BLK 5 16x3 3 4 4 H100415 WASHER FLAT BLK 5 16 x4 H100770 NUT LOCK BLK 5 16 x4 H1004...

Page 53: ...ROOF ASSEMBLY STEP 31 T NUT BLK 5 16 2 H100379 BOLT WH BLK 5 16x1 3 4 2 H100378 WASHER LOCK EXT BLK 8x19 2 H100198 53...

Page 54: ...ROOF ASSEMBLY STEP 32 54...

Page 55: ...ROOF ASSEMBLY STEP 33A COMPLETE THIS STEP TWICE WASHER LOCK EXT BLK 8x19 12 H100198 WASHER FLAT BLK 5 16 12 H100770 BOLT WH BLK 5 16x3 3 4 12 H100415 NUT LOCK BLK 5 16 x12 H100479 55...

Page 56: ...ROOF ASSEMBLY STEP 33B 56...

Page 57: ...ROOF ASSEMBLY STEP 34 SCREW PWH BLK 8x3 4 12 H100392 NUT LOCK BLK 1 4 x6 H100653 WASHER FLAT BLK 8x19 x6 H100630 BOLT WH BLK 1 4x2 6 H100488 RAFTER CLIP 6 A4M01228 57...

Page 58: ...ROOF ASSEMBLY STEP 35 SCREW PWH BLK 8x3 4 16 H100392 NUT LOCK BLK 1 4 WASHER FLAT H100653 BLK 8x19 x8 x8 H100630 BOLT WH BLK 1 4x2 8 H100488 RAFTER CLIP 8 A4M01228 58...

Page 59: ...ROOF ASSEMBLY STEP 36 CORNER BRACKET 4 A4M01185 SCREW PWH BLK 8x3 4 16 H100392 59...

Page 60: ...ROOF ASSEMBLY 14FT STEP 37 SCREW TAPPING 1 4x3 4 32 H100759 EDGE TRIM CORNER SPLICE 4 A4M01202 EDGE TRIM SPLICE 4 A4M01201 EDGE TRIM LONG 4 A4M01200 EDGE TRIM SHORT 2 A4M01203 60...

Page 61: ...ROOF ASSEMBLY 10FT STEP 38 SCREW TAPPING 1 4x3 4 20 H100759 EDGE TRIM LONG 4 A4M01200 EDGE TRIM SPLICE 2 A4M01201 61...

Page 62: ...ROOF ASSEMBLY STEP 39 CORNER RIDGE CAP 4 A4M01199 SCREW TAPPING 1 4x3 4 8 H100759 62...

Page 63: ...GAZEBO ASSEMBLY STEP 40 STEEL POST PLATE 8 A4M00950 STEEL POST ANCHORING PLATE WITH FLANGE 8 A4M00949 LAG SCREW WH BLK 5 16x1 1 2 32 H100471 63...

Page 64: ...GAZEBO ASSEMBLY STEP 41 BYD ID TAG SMALL WITHOUT AGES 1 A100241 A REVISION TAG 1 A100314 SCREW PFH BLK 8x1 1 2 4 H100200 64...

Page 65: ...GAZEBO ASSEMBLY STEP 42 SCREW CONCRETE ANCHOR 1 4x2 16 H100120 WASHER FLAT BLK 8x19 16 H100630 65...

Page 66: ...NCLOSURE 66 FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT INSTALL ON ANY POST THAT IS DESIRED FOLLOW DIRECTIONS FOR PROPER...

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