Backyard Discovery CABANA 2004511 Owner'S Manual And Assembly Instructions Download Page 10 | Manualshive

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BEFORE

YOU

BEGIN

THE

ASSEMBLY

OF

YOUR

BACKYARD

DISCOVERY

CABANA

PERGOLA

PLEASE

USE

THE

TABLE

BELOW

TO

ENSURE

YOU

RECEIVED

ALL

COMPONENTS

NEEDED

FOR

THE

ITEM

#

YOU

PURCHASED.

IF

YOU

ARE

MISSING

ANY

CARTONS

PLEASE

CONTACT

OUR

CUSTOMER

SERVICE

TEAM

AT

1

‐

800

‐

856

‐

5424.

10

«
...
8
9
10
11
12
...
»

Summary of Contents for CABANA 2004511

Page 1: ...2004511 2004535 2004542 2004559 2004528 2004566 CABANA Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 average 2 person asse...

Page 2: ...box 1 800 856 4445 Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating...

Page 3: ...ons and your receipt for future reference Keep them in a safe place where you can refer to them as needed In order to provide you with the most effecient service it is required that you provide us wit...

Page 4: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 5: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 6: ...tighten until instructed LOCK WASHER BARREL NUT LOCK WASHER BOLT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opp...

Page 7: ...le Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any...

Page 8: ...Owner s Manual Tools Required for Installation 8...

Page 9: ...ws you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount the structure p...

Page 10: ...YOUR BACKYARD DISCOVERY CABANA PERGOLA PLEASE USE THE TABLE BELOW TO ENSURE YOU RECEIVED ALL COMPONENTS NEEDED FOR THE ITEM YOU PURCHASED IF YOU ARE MISSING ANY CARTONS PLEASE CONTACT OUR CUSTOMER SE...

Page 11: ...2 1 BEAM W4L12943 1 3 8 x5 1 4 x124 7 8 36x134x3172 D3 1 BEAM W4L12944 1 3 8 x5 1 4 x146 1 4 36x134x3714 D4 1 SUPPORT BRACE W4L13037 1 3 8 x5 1 4 x7 7 8 36x134x199 D6 2 TOP JOIST W4L12945 1 3 8 x3 3 8...

Page 12: ...4 POST W2A02915 7 x7 x89 1 2 178x178x2274 PT1 1 POST W2A02917 7 x7 x89 1 2 178x178x2274 PT3 1 PT2 POST W2A02916 1 7 x7 x89 1 2 178x178x2274 ARM REST W4L13038 1 3 8 x4 5 8 x26 34x118x660 D7 2 Wood Com...

Page 13: ...H BLK 1 4x5 8 18 H100404 LAG SCREW WH BLK 5 16x1 1 2 26 H100471 SCREW PFH BLK 8x1 1 2 17 H100200 SCREW PFH BLK 8x1 3 4 26 H100382 BOLT WH BLK 5 16x1 1 2 4 H100407 NUT LOCK BLK 1 2 18 H100753 T NUT BLK...

Page 14: ...x19 44 H100198 WASHER LOCK EXT BLK 12x19 22 H100199 TORX WRENCH T 30 2 H100114 TORX BIT T 30 2 H100147 TORX WRENCH T 40 2 A100041 TORX BIT T 40 2 A100042 SCREW SETTER 1 H100764 SCREW CONCRETE ANCHOR 1...

Page 15: ...8x5 8 4 H100202 NUT LOCK BLK 5 16 50 H100479 BOLT CARRIAGE BLK 5 16x1 1 2 50 H100712 WASHER FLAT 5 16 BLK 52 H100770 SCREW PWH BLK 8x3 11 H100824 SCREW PWH BLK 8x3 4 4 H100392 LAG SCREW WH BLK 1 4x1 1...

Page 16: ...1097 L BRACKET 40x40x112 BLK 10 A4M01096 LTP ID TAG SMALL WITHOUT AGES 1 A4M01010 A REVISION TAG 1 A100314 90 L BRACKET BLK 8 A4M00555 STEEL POST ANCHORING PLATE WITH FLANGE 6 A4M00949 STEEL POST PLAT...

Page 17: ...T A4M01060 1 POST 1 A4M01070 POST 1 A4M01069 POST 1 A4M01063 ARM POST RIGHT 1 A4M01105 ARM POST LEFT 1 A4M01106 RAIL 2 A4M01101 ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 RAIL 2 A4M01065 RAIL 2 A4M010...

Page 18: ...USHION 4 A6P00393 DECORATIVE BACK PANEL 6 A6P00396 Accessory Components Not to Scale Owner s Manual 9205314 9205321 Parts Identification BACK CUSHION 4 A6P00395 SEAT CUSHION 2 A6P00394 OR 9205109 CAST...

Page 19: ...ANCHORING PLATE WITH FLANGE 2 A4M00949 LAG SCREW BLK 1 2x2 4 H100758 SCREW PFH BLK 8x1 1 2 4 H100200 WASHER FLAT BLK 1 2 4 H100755 200 x4 SCREW 1 1 2 758 x4 LAG SCREW 1 2x2 755 x4 WASHER 1 2 949 x2 S...

Page 20: ...ANGE 2 A4M00949 PT2 POST W2A02916 1 7 x7 x89 1 2 178x178x2274 STEEL POST PLATE 2 A4M00950 OR A REVISION TAG 1 A100314 2 3 8 in 60 mm NOTE HOLES FOR PROPER ORIENTATION PT2 x1 POST 200 x4 SCREW 1 1 2 20...

Page 21: ...CHORING PLATE WITH FLANGE 2 A4M00949 POST W2A02915 7 x7 x89 1 2 178x178x2274 PT1 1 LTP ID TAG SMALL WITHOUT AGES 1 A4M01010 200 x4 SCREW 1 1 2 758 x4 LAG SCREW 1 2x2 755 x4 WASHER 1 2 200 x2 SCREW 1 1...

Page 22: ...4 36x134x2826 D2 1 BOLT HEX BLK 1 2x9 1 2 8 H100756 WASHER FLAT BLK 1 2 16 H100755 WASHER SPLIT 1 2 8 H100754 NUT LOCK BLK 1 2 8 H100753 D2 x1 BEAM 753 x8 NUT LOCK 1 2 754 x8 WASHER 1 2 755 x8 WASHER...

Page 23: ...UT LOCK BLK 1 2 8 H100753 WASHER SPLIT 1 2 8 H100754 WASHER FLAT BLK 1 2 16 H100755 BEAM W4L12941 1 3 8 x5 1 4 x111 1 4 36x134x2826 D1 1 756 x8 BOLT 1 2 755 x8 WASHER 1 2 753 x8 NUT LOCK 1 2 754 x8 WA...

Page 24: ...1 2x3 4 H100843 BOLT WH BLK 5 16x1 4 H100468 LAG SCREW WH BLK 5 16x1 1 2 4 H100471 NUT BARREL WH BLK 5 16x7 8 4 H100192 OR 1 ASSEMBLE L BRACKETS TO D4 BEAM FIRST 2 ASSEMBLE BEAM TO POSTS AND THEN ATT...

Page 25: ...58 x4 LAG SCREW 2 198 x4 WASHER 8x19 D3 x1 BEAM D3 BEAM ASSEMBLY FROM ABOVE 555 x4 90 L BRACKET BLK 202 x2 SCREW 5 8 202 x2 SCREW 5 8 ASSEMBLE ALL L BRACKETS AS SHOWN LAG SCREW WH BLK 5 16x2 4 H100458...

Page 26: ...CABANA ASSEMBLY STEP 8 SCREW PWH BLK 8x5 8 8 H100202 SUPPORT BRACE W4L13037 1 3 8 x5 1 4 x7 7 8 36x134x199 D6 2 202 x8 SCREW 5 8 D6 x2 SUPPORT BRACE 26...

Page 27: ...EMBLY STEP 9 L BRACKET 40x40x112 BLK 8 A4M01096 LAG SCREW WH BLK 5 16x1 1 2 16 H100471 471 x16 LAG SCREW 1 1 2 619 x8 L BRACKET 40x40x112 BLK LOCATE PRE DRILLED HOLES IN POSTS TO ASSEMBLE L BRACKETS P...

Page 28: ...T W4L12940 1 x4 3 8 x81 1 4 24x112x2065 Q1 4 WASHER LOCK EXT BLK 12x19 16 H100199 NUT BARREL WH BLK 5 16x7 8 16 H100192 BOLT WH BLK 5 16x1 2 16 H100396 199 x16 WASHER 12x19 192 x16 NUT BARREL 7 8 396...

Page 29: ...1096 LAG SCREW WH BLK 5 16x1 1 2 4 H100471 MOUNTING BRACKET 4 A6P00364 SCREW PFH BLK 8x1 3 4 8 H100382 MOUNTING BRACKET MOUNTING BRACKET 364 x4 MOUNTING BRACKET 382 x8 SCREW 1 3 4 471 x4 LAG SCREW 1 1...

Page 30: ...1 LOWER SUPPORT W4L13070 1 3 8 x4 3 8 x81 1 4 36x112x2065 AN3 1 BOLT WH BLK 5 16x1 1 2 4 H100407 T NUT BLK 5 16 4 H100379 SCREW PFH BLK 8x1 3 4 4 H100382 NOTE HOLES LOCATED TOWARD TOP OF BOARD 379 x4...

Page 31: ...AN2 SUBASSEMBLY INTO BRACKET AND SECURE USING HARDWARE PROVIDED x2 NOTE MOUNTING BRACKET 2 A6P00364 SCREW PFH BLK 8x1 3 4 12 H100382 TOP SUPPORT W4L13069 1 3 8 x4 3 8 x81 1 4 36x112x2065 AN2 2 NOTE HO...

Page 32: ...7 8 24x86x1368 H1 8 NUT BARREL WH BLK 1 4x5 8 16 H100404 BOLT WH BLK 1 4x1 16 H100171 WASHER LOCK EXT BLK 8x15 16 H100400 WASHER LOCK EXT BLK 6x15 16 H100405 404 x16 NUT BARREL 5 8 400 x16 WASHER 8x1...

Page 33: ...MBLY STEP 15 ALTERNATE TOP AND BOTTOM AS SHOWN BELOW NOTE DECORATIVE BACK PANEL 6 A6P00396 TOP SCREW PWH BLK 8x1 72 H100797 396 x6 DECORATIVE BACK PANEL OR DECORATIVE BACK PANEL 6 A6P00411 OR 797 x72...

Page 34: ...3 8 x3 3 8 x61 7 8 36x86x1572 E3 2 TOP JOIST W4L13031 1 3 8 x3 3 8 x31 36x86x786 E6 2 TOP JOIST W4L12949 1 3 8 x3 3 8 x41 1 4 36x86x1048 E5 2 TOP JOIST W4L12948 1 3 8 x3 3 8 x51 5 8 36x86x1310 E4 2 L...

Page 35: ...ner s Manual ATTENTION CUSTOMERS ASSEMBLING MODELS 2004511 2004535 2004559 OR 2004542 CONTINUE ON TO THE NEXT STEP CUSTOMERS ASSEMBLING MODELS 2004566 OR 2004528 PLEASE REFER TO STEP 26 FOR ANCHORING...

Page 36: ...LEFT 1 A4M01106 SNAP IN SQUARE PLUG 2 A6P00377 BOLT WH BLK 1 4x1 4 H100171 TOP TOP 377 x1 SNAP IN SQUARE PLUG 377 x1 SNAP IN SQUARE PLUG 060 x1 FRAME END LEFT 066 x1 FRAME END RIGHT 171 x2 BOLT 1 171...

Page 37: ...ESTS TO POSTS USE THE 6 MM DRILL BIT PROVIDED IN HARDWARE KIT TO DRILL 3 8 10 MM DEEP HOLES USE HARDWARE PROVIDED NOTE 1 METAL ARM LEFT SUBASSEMBLY 1 METAL ARM RIGHT SUBASSEMBLY LAG SCREW WH BLK 5 16x...

Page 38: ...AIL 2 A4M01095 POST 1 A4M01070 POST 1 A4M01069 POST 1 A4M01063 BOLT WH BLK 1 4x1 12 H100171 377 x3 SNAP IN SQUARE PLUG SNAP IN SQUARE PLUG 3 A6P00377 069 x1 POST 095 x1 RAIL 095 x1 RAIL 070 x1 POST 06...

Page 39: ...HARDWARE SHOWN TO ATTACH METAL TABLE FRAME TO CABANA NOTE 1 METAL ARM TABLE BASE SUBASSEMBLY FROM STEP 19 391 x6 SCREW 2 METAL ARM TABLE BASE SUBASSEMBLY FROM STEP 19 10 1 8 in 257 mm 18 1 2 in 470 mm...

Page 40: ...CABANA ASSEMBLY STEP 21 RAIL 2 A4M01101 BOLT WH BLK 1 4x1 8 H100171 101 x1 RAIL 101 x1 RAIL 171 x8 BOLT 1 HOLES TO THE TOP 40...

Page 41: ...FRAME AND CABANA RAILS NOTE ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 102 x2 ANGLED RAIL WASHER FLAT 5 16 BLK 48 H100770 NUT LOCK BLK 5 16 48 H100479 BOLT CARRIAGE BLK 5 16x1 1 2 48 H100712 COMPLETE...

Page 42: ...NISH TIGHTENING ALL THE BOLTS AND SCREWS FROM PREVIOUS STEP NOTE LAG SCREW ASSEMBLED UNDERNEATH SEAT SUPPORT FRAME TYPICAL BOTH SIDES REPEAT PROCESS FOR BOTH SEAT SUPPORT SUBASSEMBLIES LAG SCREW WH BL...

Page 43: ...SSEMBLY STEP 24 REPEAT PROCESS FOR BOTH ARM RESTS ARM REST W4L13038 1 3 8 x4 5 8 x26 34x118x660 D7 2 SCREW PWH BLK 8x3 4 H100824 SCREW PWH BLK 8x3 4 4 H100392 D7 x2 ARM REST 824 x4 SCREW 3 392 x4 SCRE...

Page 44: ...REAR CORNER L BRACKETS FIRST NOTE SCREW PWH BLK 8x3 6 H100824 SCREW PWH BLK 8x5 8 4 H100202 90 L BRACKET BLK 2 A4M00555 202 x4 SCREW 5 8 824 x6 SCREW 3 TT1 x1 TABLE TOP TT1 1 TABLE TOP W2A02918 1 5 1...

Page 45: ...ING THE ANCHORING PLATE AS A TEMPLATE DRILL 3 16 HOLES FOR HARDWARE IN LOCATIONS SHOWN BELOW 5 16 x 2 LAGS NOT PROVIDED GROUND STAKES ARE USED IF LOCATING PERGOLA ON GRASS NOTE GROUND STAKE 16 INCH 6...

Page 46: ...BLY STEP 27 BACK CUSHION 4 A6P00393 SEAT CUSHION 2 A6P00392 392 OR 394 x2 SEAT CUSHION 393 OR 395 x4 BACK CUSHION SEAT CUSHION 2 A6P00394 BACK CUSHION 4 A6P00395 9205109 CAST SLATE OR 9205116 SPECTRUM...

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