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Backyard Discovery CABANA 2004511, Owner'S Manual & Assembly Instructions

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Backyard Discovery CABANA 2004511 Owner'S Manual & Assembly Instructions Download Page 19

 

CABANA

ASSEMBLY

Ǣǻrƻˠ

OR

POST - W2A02917

7"x7"x89 1/2" (178x178x2274)

PT3

(1)

7x7 POST FOOT

(1)

A6P00296

STEEL POST 
ANCHORING 
PLATE WITH 
FLANGE

(2)

A4M00949

LAG SCREW BLK 

1/2x2

(4)

H100758

SCREW PFH BLK

 8x1 1/2

(4)

H100200

WASHER FLAT BLK

1/2

(4)

H100755

ˡ˟˟

ʹɮˣʺ

ǢNNJrɟ˚ˠˠˀˡ˃

˦ˤ˧

ʹɮˣʺ

ĵµǢNNJrɟ˚ˠˀˡɮˡ

˦ˤˤ

ʹɮˣʺ

ɟǢËrNJ˚ˠˀˡ˃

˨ˣ˨

ʹɮˡʺ

ǢǻrrĵƻŷǢǻŗNËŷNJÝŗµƻĵǻrɟÝǻË®ĵŗµr

ˡ˨˥

ʹɮˠʺ

˦ɮ˦ƻŷǢǻ®ŷŷǻ

ƻǻˢ

ʹɮˠʺ

ƻŷǢǻ

NOTE HOLES FOR
PROPER ORIENTATION.

19

Summary of Contents for CABANA 2004511

Page 1: ...del 2004511 2004535 2004542 2004559 2004528 2004566 1 Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 average 2 person assemb...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...x Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying al...

Page 4: ...ate of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Regular maintenance is required to assu...

Page 5: ...eck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...not completely tighten until instructed 2 6 5 55 187 2 6 5 2 7 Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole oppo...

Page 8: ...e Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any p...

Page 9: ...Owner s Manual s s_ 9...

Page 10: ...re which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount th...

Page 11: ...8 x5 1 4 x124 7 8 36x134x3172 D3 1 BEAM W4L12944 1 3 8 x5 1 4 x146 1 4 36x134x3714 D4 1 SUPPORT BRACE W4L13037 1 3 8 x5 1 4 x7 7 8 36x134x199 D6 2 TOP JOIST W4L12945 1 3 8 x3 3 8 x82 1 4 36x86x2091 E...

Page 12: ...1 POST W2A02915 7 x7 x89 1 2 178x178x2274 PT1 1 POST W2A02917 7 x7 x89 1 2 178x178x2274 PT3 1 PT2 POST W2A02916 1 7 x7 x89 1 2 178x178x2274 ARM REST W4L13038 1 3 8 x4 5 8 x26 34x118x660 D7 2 _ N s O s...

Page 13: ...100404 LAG SCREW WH BLK 5 16x1 1 2 26 H100471 SCREW PFH BLK 8x1 1 2 17 H100200 SCREW PFH BLK 8x1 3 4 26 H100382 BOLT WH BLK 5 16x1 1 2 4 H100407 NUT LOCK BLK 1 2 18 H100753 T NUT BLK 5 16 4 H100379 SC...

Page 14: ...HER LOCK EXT BLK 12x19 22 H100199 TORX WRENCH T 30 2 H100114 TORX BIT T 30 2 H100147 TORX WRENCH T 40 2 A100041 TORX BIT T 40 2 A100042 SCREW SETTER 1 H100764 SCREW CONCRETE ANCHOR 1 4x2 13 H100120 BO...

Page 15: ...T LOCK BLK 5 16 50 H100479 BOLT CARRIAGE BLK 5 16x1 1 2 50 H100712 WASHER FLAT 5 16 BLK 52 H100770 SCREW PWH BLK 8x3 11 H100824 SCREW PWH BLK 8x3 4 4 H100392 LAG SCREW WH BLK 1 4x1 11 H100460 LAG SCRE...

Page 16: ...2 BLK 10 A4M01096 LTP ID TAG SMALL WITHOUT AGES 1 A4M01010 A REVISION TAG 1 A100314 90 L BRACKET BLK 8 A4M00555 STEEL POST ANCHORING PLATE WITH FLANGE 6 A4M00949 STEEL POST PLATE 2 A4M00950 7x7 POST F...

Page 17: ...1 A4M01070 POST 1 A4M01069 POST 1 A4M01063 ARM POST 5 7 1 A4M01105 ARM POST 7 1 A4M01106 RAIL 2 A4M01101 ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 RAIL 2 A4M01065 RAIL A4M01095 FRAME END 5 7 A4M0106...

Page 18: ...USHION 4 A6P00393 DECORATIVE BACK PANEL 6 A6P00396 OOs N s O s Owner s Manual _s O BACK CUSHION 4 A6P00395 SEAT CUSHION 2 A6P00394 OR 9205109 CAST SLATE 9205116 SPECTRUM INDIGO DECORATIVE BACK PANEL 6...

Page 19: ...2 178x178x2274 PT3 1 7x7 POST FOOT 1 A6P00296 STEEL POST ANCHORING PLATE WITH FLANGE 2 A4M00949 LAG SCREW BLK 1 2x2 4 H100758 SCREW PFH BLK 8x1 1 2 4 H100200 WASHER FLAT BLK 1 2 4 H100755 N r N r r r...

Page 20: ...ER FLAT BLK 1 2 8 H100755 7x7 POST FOOT 1 A6P00296 STEEL POST ANCHORING PLATE WITH FLANGE 2 A4M00949 PT2 POST W2A02916 1 7 x7 x89 1 2 178x178x2274 STEEL POST PLATE 2 A4M00950 OR A REVISION TAG 1 A1003...

Page 21: ...1 2 6 H100200 WASHER FLAT BLK 1 2 4 H100755 7x7 POST FOOT 1 A6P00296 STEEL POST ANCHORING PLATE WITH FLANGE 2 A4M00949 POST W2A02915 7 x7 x89 1 2 178x178x2274 PT1 1 LTP ID TAG SMALL WITHOUT AGES 1 A4...

Page 22: ...ASSEMBLY r OR AND BEAM W4L12942 1 3 8 x5 1 4 x111 1 4 36x134x2826 D2 1 BOLT HEX BLK 1 2x9 1 2 8 H100756 WASHER FLAT BLK 1 2 16 H100755 WASHER SPLIT 1 2 8 H100754 NUT LOCK BLK 1 2 8 H100753 Dr N r r D...

Page 23: ...ASSEMBLY r OR AND BOLT HEX BLK 1 2x9 1 2 8 H100756 NUT LOCK BLK 1 2 8 H100753 WASHER SPLIT 1 2 8 H100754 WASHER FLAT BLK 1 2 16 H100755 BEAM W4L12941 1 3 8 x5 1 4 x111 1 4 36x134x2826 D1 1 D r N r r...

Page 24: ...H100199 WASHER FLAT BLK 1 2 4 H100755 LAG SCREW HEX BLK 1 2x3 4 H100843 BOLT WH BLK 5 16x1 4 H100468 LAG SCREW WH BLK 5 16x1 1 2 4 H100471 NUT BARREL WH BLK 5 16x7 8 4 H100192 OR 1 ASSEMBLE L BRACKET...

Page 25: ...8x5 8 4 H100202 90 L BRACKET BLK 4 A4M00555 N r r Dr Dr r D D r D N r D N r N r ASSEMBLE ALL L BRACKETS AS SHOWN LAG SCREW WH BLK 5 16x2 4 H100458 HOLES LOCATED IN THIS EDGE DESIGNATE THE TOP EDGE OF...

Page 26: ...CABANA ASSEMBLY r SCREW PWH BLK 8x5 8 8 H100202 SUPPORT BRACE W4L13037 1 3 8 x5 1 4 x7 7 8 36x134x199 D6 2 N r D Nr 26...

Page 27: ...CABANA ASSEMBLY r L BRACKET 40x40x112 BLK 8 A4M01096 LAG SCREW WH BLK 5 16x1 1 2 16 H100471 N r D N r D LOCATE PRE DRILLED HOLES IN POSTS TO ASSEMBLE L BRACKETS PROPERLY 27...

Page 28: ...CABANA ASSEMBLY r 0 LOWER SUPPORT W4L12940 1 x4 3 8 x81 1 4 24x112x2065 Q1 4 WASHER LOCK EXT BLK 12x19 16 H100199 NUT BARREL WH BLK 5 16x7 8 16 H100192 BOLT WH BLK 5 16x1 2 16 H100396 r D r D r 28...

Page 29: ...CABANA ASSEMBLY r 1 L BRACKET 40x40x112 BLK 2 A4M01096 LAG SCREW WH BLK 5 16x1 1 2 4 H100471 MOUNTING BRACKET 4 A6P00364 SCREW PFH BLK 8x1 3 4 8 H100382 D N r D N r D N r N r N r D N r D D N r 29...

Page 30: ...032 1 3 8 x4 3 8 x81 1 4 36x112x2065 AN1 1 LOWER SUPPORT W4L13070 1 3 8 x4 3 8 x81 1 4 36x112x2065 AN3 1 BOLT WH BLK 5 16x1 1 2 4 H100407 T NUT BLK 5 16 4 H100379 SCREW PFH BLK 8x1 3 4 4 H100382 NOTE...

Page 31: ...Y ASSEMBLED MOUNTING BRACKETS ON CABANA INSERT AN2 SUBASSEMBLY INTO BRACKET AND SECURE USING HARDWARE PROVIDED x2 r MOUNTING BRACKET 2 A6P00364 SCREW PFH BLK 8x1 3 4 12 H100382 TOP SUPPORT W4L13069 1...

Page 32: ...LY r LOWER SUPPORT W4L13034 1 x3 3 8 x53 7 8 24x86x1368 H1 8 NUT BARREL WH BLK 1 4x5 8 16 H100404 BOLT WH BLK 1 4x1 16 H100171 WASHER LOCK EXT BLK 8x15 16 H100400 WASHER LOCK EXT BLK 6x15 16 H100405 D...

Page 33: ...CABANA ASSEMBLY r ALTERNATE TOP AND BOTTOM AS SHOWN BELOW r DECORATIVE BACK PANEL 6 A6P00396 TOP SCREW PWH BLK 8x1 72 H100797 rN r D N r OR DECORATIVE BACK PANEL 6 A6P00411 OR N r 33...

Page 34: ...2 TOP JOIST W4L12947 1 3 8 x3 3 8 x61 7 8 36x86x1572 E3 2 TOP JOIST W4L13031 1 3 8 x3 3 8 x31 36x86x786 E6 2 TOP JOIST W4L12949 1 3 8 x3 3 8 x41 1 4 36x86x1048 E5 2 TOP JOIST W4L12948 1 3 8 x3 3 8 x51...

Page 35: ...Owner s Manual r CUSTOMERS ASSEMBLING MODELS 2004511 2004535 2004559 OR 2004542 CONTINUE ON TO THE NEXT STEP CUSTOMERS ASSEMBLING MODELS 2004566 OR 2004528 PLEASE REFER TO STEP 26 FOR ANCHORING 35...

Page 36: ...ABANA ASSEMBLY r FRAME END 7 A4M01060 1 ARM POST 5 7 1 A4M01105 ARM POST 7 1 A4M01106 SNAP IN SQUARE PLUG 2 A6P00377 BOLT WH BLK 1 4x1 4 H100171 TOP TOP r r r r r r r D FRAME END 5 7 A4M01066 1 D r 36...

Page 37: ...URING METAL ARMRESTS TO POSTS USE THE 6 MM DRILL BIT PROVIDED IN HARDWARE KIT TO DRILL 3 8 10 MM DEEP HOLES USE HARDWARE PROVIDED r 1 METAL ARM LEFT SUBASSEMBLY 1 METAL ARM RIGHT SUBASSEMBLY LAG SCREW...

Page 38: ...BANA ASSEMBLY r D TOP RAIL 2 A4M01065 RAIL 2 A4M01095 POST 1 A4M01070 POST 1 A4M01069 POST 1 A4M01063 BOLT WH BLK 1 4x1 12 H100171 r SNAP IN SQUARE PLUG 3 A6P00377 2 1 16 in 53 mm NOTE HOLE LOCATION 3...

Page 39: ...ATIONS 2 USE HARDWARE SHOWN TO ATTACH METAL TABLE FRAME TO CABANA r 1 METAL ARM TABLE BASE SUBASSEMBLY FROM STEP 19 N r r D r D r D r D FROM STEP 19 10 1 8 in 257 mm 18 1 2 in 470 mm 25 3 4 in 655 mm...

Page 40: ...CABANA ASSEMBLY r RAIL 2 A4M01101 BOLT WH BLK 1 4x1 8 H100171 D HOLES TO THE TOP 40...

Page 41: ...ORT FRAME FOR EASIER ATTACHMENT TO METAL FRAME AND CABANA RAILS r ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 r WASHER FLAT 5 16 BLK 48 H100770 NUT LOCK BLK 5 16 48 H100479 BOLT CARRIAGE BLK 5 16x1 1 2...

Page 42: ...BASSEMBLIES ARE INSTALLED FINISH TIGHTENING ALL THE BOLTS AND SCREWS FROM PREVIOUS STEP r LAG SCREW ASSEMBLED UNDERNEATH SEAT SUPPORT FRAME TYPICAL BOTH SIDES REPEAT PROCESS FOR BOTH SEAT SUPPORT SUBA...

Page 43: ...CABANA ASSEMBLY r REPEAT PROCESS FOR BOTH ARM RESTS ARM REST W4L13038 1 3 8 x4 5 8 x26 34x118x660 D7 2 SCREW PWH BLK 8x3 4 H100824 SCREW PWH BLK 8x3 4 4 H100392 r N r N r 43...

Page 44: ...SEMBLY r ASSEMBLE REAR CORNER L BRACKETS FIRST r SCREW PWH BLK 8x3 6 H100824 SCREW PWH BLK 8x5 8 4 H100202 90 L BRACKET BLK 2 A4M00555 N r N r D r TT1 1 TABLE TOP W2A02918 1 5 16 x30 1 8 x30 1 8 34x76...

Page 45: ...NSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER THE DECK USING THE ANCHORING PLATE AS A TEMPLATE DRILL 3 16 HOLES FOR HARDWARE IN LOCATIONS SHOWN BELOW 5 16 x 2 LAGS NOT PROVIDED GROUND STAKES ARE USED...

Page 46: ...FINAL ASSEMBLY r BACK CUSHION 4 A6P00393 SEAT CUSHION 2 A6P00392 r N D N N SEAT CUSHION 2 A6P00394 BACK CUSHION 4 A6P00395 9205109 CAST SLATE OR 9205116 SPECTRUM INDIGO 46...

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