Backyard Discovery Barrington 2206045 Manual Download Page 48 | Manualshive

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STEP 27 - 12FT ROOF PANEL ASSEMBLY

ROOF JOIST - W4L15203

1"x3 3/8"x10

11/16

" (24x86x27

2

)

H06

(1)

PANEL BRACKET

A4M

(

1)

01238

PANEL BRACKET

(1)

A4M01239

INSERT T-NUTS FIRST

HAND TIGHTEN ONLY

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Summary of Contents for Barrington 2206045

Page 1: ...t Business Centre Rivermead Drive Westlea Swindon SN5 7EX Phone 0800 118 2476 J P Coenstraat 7 The Bridge The Hague 2595 WP Netherlands Phone 08005678990 14x12 Barrington Gazebo MODEL 2206045 Please v...

Page 2: ...See Anchor Instructions for further details and recommendations The hardware to attach the post mounts to the structure is included The hardware to mount the structure permanently to a concrete surfac...

Page 3: ...5 4 13 16 4 7m FOOT CORNER FOOT CORNER 3 6m 3 0m 11 10 1 16 3 9m 12 10 1 16 3 3m 10 10 9 10 1 16 16 1 3 16 4 9m FOOT CENTER FOOT CENTER 4 ANCHORS PER POST METAL ANCHOR PLATES 86mm 3 3 8 3 3 8 86mm OWN...

Page 4: ...4L15195 1 x3 3 8 x61 1 4 24x86x1556 H02 2 ROOF JOIST W4L15203 1 x3 3 8 x10 11 16 24x86x272 H06 2 ROOF JOIST W4L15205 1 x3 3 8 x53 3 16 24x86x1351 H07 2 ROOF JOIST W4L15206 1 x3 3 8 x53 3 16 24x86x1351...

Page 5: ...N W4L15228 1 x3 3 8 x58 5 16 24x86x1481 H19 2 PURLIN W4L15229 1 x3 3 8 x43 7 8 24x86x1114 H20 2 PURLIN W4L15230 1 x3 3 8 x75 11 16 24x86x1922 H21 2 PURLIN W4L15231 1 x3 3 8 x51 7 16 24x86x1307 H22 2 P...

Page 6: ...6x1717 E02 2 RAFTER W4L15208 1 3 8 x3 3 8 x45 7 16 36x86x1155 E06 2 RAFTER W4L15209 1 3 8 x3 3 8 x21 15 16 36x86x557 E07 2 RAFTER W4L15210 1 3 8 x3 3 8 x67 5 8 36x86x1717 E08 2 RAFTER W4L15211 1 3 8 x...

Page 7: ...3198 1 3 8 x6 7 16 x36 1 4 36x163x921 BEAM W4L15192 1 3 8 x5 1 4 x45 3 16 36x134x1148 D01 4 C02 1 CORBEL W TAG W2A03199 1 3 8 x6 7 16 x36 1 4 36x163x921 Q03 2 ROOF JOIST W4L15221 1 x4 7 16 x80 1 2 24x...

Page 8: ...BOLT WH BLK 1 4x2 18 H100488 LAG SCREW WH BLK 1 4x3 12 H100792 BOLT WH BLK 1 4x1 34 H100171 T NUT BLK 1 4 34 H100398 BOLT WH BLK 5 16x1 3 4 7 H100378 BOLT WH BLK 5 16x4 1 4 34 H100513 BOLT WH BLK 5 16...

Page 9: ...4 60 H100759 SCREW WOODGRIP 10x3 4 280 H100833 SCREW PWH BLK 8x3 4 17 H100392 SCREW SETTER 1 H100764 SCREW PFH BLK 8x1 184 H100385 SCREW CONFIRMAT BLK 7x2 108 H101030 SCREW PFH BLK 8x1 3 4 17 H100382...

Page 10: ...BYD ID TAG SMALL WITHOUT AGES 1 A100241 POST CLIP 4 A4M01234 CORNER BRACKET 4 A4M01185 PANEL BRACKET 2 A4M01191 PANEL BRACKET 2 A4M01193 PANEL BRACKET 2 A4M01239 PANEL BRACKET A4M 2 01238 PANEL SUPPO...

Page 11: ...EDGE TRIM LONG 4 A4M01200 EDGE TRIM SPLICE 6 A4M01201 EDGE TRIM CORNER SPLICE 4 A4M01202 EDGE TRIM SHORT 2 A4M01203 METAL SPACER 3 A4M01205 RIDGE PEAK CAP 1 A4M01256 EDGE TRIM MEDIUM 4 A4M01257 OWNER...

Page 12: ...A4M01241 1 29 GA STEEL SHEETING 2 A4M01241 2 29 GA STEEL SHEETING 2 A4M01242 1 29 GA STEEL SHEETING 2 A4M01242 2 29 GA STEEL SHEETING 2 A4M01243 1 29 GA STEEL SHEETING 2 A4M01243 2 29 GA STEEL SHEETI...

Page 13: ...A STEEL SHEETING 2 A4M01245 1 29 GA STEEL SHEETING 2 A4M01245 2 29 GA STEEL SHEETING 2 A4M01246 1 29 GA STEEL SHEETING 2 A4M01246 2 RIDGE CAP CHANNEL SHORT 8 A4M01247 RIDGE CAP SPLICE ASSEMBLY 4 A4M01...

Page 14: ...ther Stamps can be found on the flat surface of the boards or on the end of the boards Allow yourself plenty of room the wood pieces can take up a significant amount of space HARDWARE PARTS We recomme...

Page 15: ...Wrenches 1 2 7 16 Drill Attachments Phillips Head Rubber Mallet Optional Tape Measure Claw Hammer 1 8 3 16 3 8 7 16 Drill Bits 3 8 Drive Ratchet 1 2 7 16 STD Sockets 1 2 7 16 Deep Sockets Cordless Dr...

Page 16: ...are several types of assembly instructions available to you 1 Printed Assembly Manual included with your set 2 BILT APP 3D interactive instructions 3 Combination of the Printed Manual and BILT APP No...

Page 17: ...P02 1 POST W2A03203 6 x6 x89 1 2 152x152x2274 6x6 POST FOOT 2 A6P00308 STEP 1 12FT POST ASSEMBLY TIP FOR EASE OF ASSEMBLY SAW HORSES ARE RECOMMENDED FOR STEPS 1 THROUGH 3 17 ALIGN POST FOOT AND DRILL...

Page 18: ...OLES IF YOU HAVE TROUBLE WITH BOLTS ENGAGING USE A LONG SCREWDRIVER TO REMOVE THE DEBRIS INSERT T NUTS FIRST D05 1 BEAM W4L15240 1 3 8 x5 1 4 x77 36x134x1150 D06 2 BEAM W4L15241 1 3 8 x5 1 4 x67 13 16...

Page 19: ...STEP 3 12FT BEAM ASSEMBLY INSERT T NUTS FIRST BEAM W4L15192 1 3 8 x5 1 4 x45 3 16 36x134x1148 D01 2 19...

Page 20: ...STEP 4 12FT BEAM ASSEMBLY 12 FT BEAM ASSEMBLY FROM PREVIOUS STEPS 20...

Page 21: ...STEP 5 12FT BEAM ASSEMBLY INSERT T NUTS FIRST 12FT BEAM ASSEMBLY FROM PREVIOUS STEPS 21...

Page 22: ...RBEL W2A03198 1 3 8 x6 7 16 x36 1 4 36x163x921 STEP 6 12FT BEAM ASSEMBLY INSERT T NUTS FIRST TIPS INSERT BOLTS FIRST FOLLOWED BY LAG SCREWS TO AVOID WOOD SPLITTING MAKE SURE LAG SCREWS GO INTO PILOT H...

Page 23: ...23...

Page 24: ...STEP 7 14FT BEAM ASSEMBLY INSERT T NUTS FIRST D03 1 BEAM W4L15193 1 3 8 x5 1 4 x49 15 16 36x134x1268 D04 2 BEAM W4L15234 1 3 8 x5 1 4 x77 36x134x1956 24...

Page 25: ...198 1 3 8 x6 7 16 x36 1 4 36x163x921 C02 1 CORBEL W TAG W2A03199 1 3 8 x6 7 16 x36 1 4 36x163x921 STEP 8 14FT BEAM ASSEMBLY HAND TIGHTEN ONLY INSERT T NUTS FIRST D02 2 BEAM W4L15191 1 3 8 x5 1 4 x52 1...

Page 26: ...STEP 9 14FT BEAM ASSEMBLY 14FT BEAM ASSY FROM PREVIOUS STEPS 26...

Page 27: ...THE 10FT POST ASSEMBLIES TO THEIR FINAL LOCATION WITH SOMEONE HOLDING EACH ASSEMBLY UPRIGHT USING A THIRD PERSON CONNECT THE 14FT BEAM ASSEMBLY TO THE POSTS TO MAKE THE GAZEBO FRAME x2 12FT POST ASSEM...

Page 28: ...28...

Page 29: ...STEP 11 CRITICAL SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS ONCE SQUARE TIGHTEN ALL HARDWARE 29...

Page 30: ...STEP 12 ROOF SUPPORT ASSEMBLY DO NOT OVERTIGHTEN POST CLIP 4 A4M01234 30...

Page 31: ...A4M01184 PANEL SUPPORT BRACKET ROOF SUPPORT W4L15160 1 x3 3 8 x24 24x86x610 H29 1 STEP 13 ROOF SUPPORT ASSEMBLY 2 INSERT T NUTS FIRST 31...

Page 32: ...RT SPLICE CLIP 4 A4M01237 REPEAT FOUR TIMES ROOF SUPPORT W4L15194 1 x3 3 8 x54 1 8 24x86x1374 H01 4 ROOF SUPPORT W4L15201 1 x3 3 8 x38 13 16 24x86x986 H04 4 STEP 14 ROOF SUPPORT ASSEMBLY INSERT T NUTS...

Page 33: ...STEP 15 ROOF SUPPORT ASSEMBLY REPEAT ON OPPOSITE END OF ROOF SUPPORT BOARD x4 ROOF SUPPORT FROM PREVIOUS STEP 33...

Page 34: ...STEP 16 ROOF SUPPORT ASSEMBLY TIPS REMOVE PROTECTIVE BLUE FILM BEFORE ASSEMBLY METAL SPACER 3 A4M01205 RIDGE PEAK CAP 1 A4M01256 34...

Page 35: ...STEP 17 SUPPORT ASSEMBLY THREE PEOPLE ARE HELPFUL FOR THIS STEP POSITION A PERSON ON A LADDER IN THE CENTER OF THE BASE LIFT ROOF SUPPORT UP AND OVER THE 14FT SIDE AND INSERT INTO CORNER POST CLIPS 35...

Page 36: ...REPEAT ON ALL POSTS STEP 18 ROOF SUPPORT ASSEMBLY 36...

Page 37: ...STEP 19 14FT ROOF PANEL ASSEMBLY PANEL BRACKET 1 A4M01193 PANEL BRACKET A4M01191 1 ROOF JOIST W4L15197 1 x3 3 8 x22 7 8 24x86x580 H03 1 INSERT T NUTS FIRST HAND TIGHTEN ONLY 37...

Page 38: ...OOF JOIST W4L15202 1 x3 3 8 x44 9 16 24x86x1132 H05 1 ROOF JOIST W4L15213 1 x3 3 8 x61 1 4 24x86x1556 H09 1 ROOF JOIST W4L15214 1 x3 3 8 x44 9 16 24x86x1132 H10 1 STEP 20 14FT ROOF PANEL ASSEMBLY ROOF...

Page 39: ...8 x3 3 8 x67 5 8 36x86x1717 E02 1 RAFTER W4L15199 1 3 8 x3 3 8 x44 1 16 36x86x1119 E03 1 RAFTER W4L15200 1 3 8 x3 3 8 x20 1 2 36x86x520 E04 1 RAFTER W4L15210 1 3 8 x3 3 8 x67 5 8 36x86x1717 E08 1 RAFT...

Page 40: ...STEP 22A 14FT ROOF PANEL ASSEMBLY Q02 2 ROOF JOIST W4L15215 1 x4 7 16 x84 1 4 24x112x2140 TIP RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q02 TO H05 H10 40...

Page 41: ...STEP 22B 14FT ROOF PANEL ASSEMBLY TIPS USING THE Q02 BOARD AS A GUIDE AND A 1 8 DRILL BIT DRILL PILOT HOLES INTO THE H05 BOARD USING THE DIMENSION BELOW REPEAT ON OPPOSITE END WITH H10 BOARD 41...

Page 42: ...E PROCEEDING TO NEXT STEPS THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY MEASUREMENTS SHOULD BE WITHIN 1 4 MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO ASSEMBLE THE R...

Page 43: ...2 PURLIN W4L15223 1 x3 3 8 x54 9 16 24x86x1385 H14 2 PURLIN W4L15224 1 x3 3 8 x63 1 8 24x86x1603 H15 2 PURLIN W4L15222 1 x3 3 8 x43 11 16 24x86x1110 H13 1 TIPS ALIGN PURLIN PILOT HOLES WITH RAFTER PIL...

Page 44: ...M01244 1 29 GA STEEL SHEETING 1 A4M01245 1 TIPS REMOVE PROTECTIVE BLUE FILM STARTING IN THE CENTER PLACE PANELS AS SHOWN BELOW OVERLAP PANELS BY ONE RIDGE PANELS SHOULD BE FLUSH WITH PURLIN ENDS AND Q...

Page 45: ...S WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL FLUSH THE TOP OF THE CHANNEL WITH THE TOP OF THE METAL PANELS RIDGE CAP CHANNEL SHORT 2 A4M012...

Page 46: ...STEP 26 14FT ROOF PANEL ASSEMBLY 46...

Page 47: ...47...

Page 48: ...STEP 27 12FT ROOF PANEL ASSEMBLY ROOF JOIST W4L15203 1 x3 3 8 x10 11 16 24x86x272 H06 1 PANEL BRACKET A4M 1 01238 PANEL BRACKET 1 A4M01239 INSERT T NUTS FIRST HAND TIGHTEN ONLY 48...

Page 49: ...x3 3 8 x44 1 2 24x86x1130 H11 1 ROOF JOIST W4L15220 1 x3 3 8 x44 1 2 24x86x1130 H12 1 ROOF JOIST W4L15205 1 x3 3 8 x53 3 16 24x86x1351 H07 1 ROOF JOIST W4L15206 1 x3 3 8 x53 3 16 24x86x1351 H08 1 ROOF...

Page 50: ...05 1 RAFTER W4L15209 1 3 8 x3 3 8 x21 15 16 36x86x557 E07 1 RAFTER W4L15217 1 3 8 x3 3 8 x69 36x86x1752 E11 1 RAFTER W4L15218 1 3 8 x3 3 8 x45 7 16 36x86x1155 E12 1 RAFTER W4L15219 1 3 8 x3 3 8 x21 15...

Page 51: ...2FT ROOF PANEL ASSEMBLY Q03 1 ROOF JOIST W4L15221 1 x4 7 16 x80 1 2 24x112x2044 Q01 1 ROOF JOIST W4L15204 1 x4 7 16 x65 15 16 24x112x1675 51 TIP RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q03 AND Q01 T...

Page 52: ...ANEL ASSEMBLY TIPS USING THE Q03 BOARDS AS A GUIDE AND A 1 8 DRILL BIT DRILL PILOT HOLES INTO THE H12 BOARD USING THE DIMENSION BELOW REPEAT ON OPPOSITE END USING Q01 AS A GUIDE TO DRILL PILOT HOLES I...

Page 53: ...OW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY MEASUREMENTS SHOULD BE WITHIN 1 4 MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO ASSEMBLE THE ROOF STEP 30C 12FT ROOF PANEL ASSEM...

Page 54: ...8 x43 7 8 24x86x1114 H20 1 PURLIN W4L15228 1 x3 3 8 x58 5 16 24x86x1481 H19 1 PURLIN W4L15230 1 x3 3 8 x75 11 16 24x86x1922 H21 1 PURLIN W4L15238 1 x3 3 8 x70 1 2 24x86x1791 H28 1 TIPS ALIGN PURLIN P...

Page 55: ...OIST ONCE SHEETING IS IN PLACE IT IS RECOMMENDED TO ADD H100833 SCREWS IN THE MIDDLE OF SHEETS TO HOLD SHEETING FOR THE NEXT STEP WARNING GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES 29 GA S...

Page 56: ...CAP CHANNEL SHORT 2 A4M01247 TIPS POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANN...

Page 57: ...STEP 34 12FT ROOF PANEL ASSEMBLY 57...

Page 58: ...58...

Page 59: ...N ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL WITH TWO PEOPLE WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING UNTIL IT MEETS THE ROOF SUPPORT FRAME MAKE SURE THE ROOF PANEL SL...

Page 60: ...STEP 35B 12FT ROOF PANEL ATTACHMENT TIPS IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE INSERT BOLTS INTO THE FIRST HOLE FROM THE TOP OF THE H07 H08 BOARDS HAND TIGHTEN ONLY 60...

Page 61: ...61...

Page 62: ...GAZEBO TO HELP SUPPORT THE ROOF PANEL WITH TWO PEOPLE WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING UNTIL IT MEETS THE ROOF SUPPORT FRAME MAKE SURE THE ROOF PANEL SLIDES UNDERNEATH THE RIDGE CAP WARNI...

Page 63: ...STEP 36B 14FT ROOF PANEL ATTACHMENT TIPS IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE 63...

Page 64: ...TIPS HAND TIGHTEN ONLY STEP 37A 14FT ROOF PANEL ATTACHMENT REPEAT STEPS 36A FOR SECOND 14FT ROOF PANEL IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANEL IN PLACE 64...

Page 65: ...STEP 37B 14FT ROOF PANEL ATTACHMENT HAND TIGHTEN ONLY 65...

Page 66: ...STEP 38 ROOF PANEL ATTACHMENT TIGHTEN ALL THE HARDWARE IN THE ORDER SHOWN BELOW START AT THE TOP AND WORK YOUR WAY DOWN 66...

Page 67: ...S USING THE BRACKET AS A TEMPLATE AND A 1 8 DRILL BIT DRILL PILOT HOLES FOR THE H100536 SCREWS DRILL PILOT HOLES APPROXIMATELY 1 2 DEEP NOTE THERE ARE NO RAFTER CLIPS WHERE CORBELS ARE LOCATED RAFTER...

Page 68: ...STEP 40 ROOF ASSEMBLY CORNER BRACKET 4 A4M01185 68...

Page 69: ...SPLICE A4M01202 4 A4M01201 EDGE TRIM MEDIUM 4 A4M01200 EDGE TRIM SHORT 2 A4M01203 TIPS START ON THE LEFT SIDE OF A 14FT PANEL SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW MAKE SURE ALL PANELS ARE CO...

Page 70: ...A 12FT PANEL SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW MAKE SURE ALL PANELS ARE COVERED BEFORE INSTALLING SCREWS INSTALL H100759 SCREWS AS SHOWN STEP 42 12FT ROOF TRIM EDGE TRIM LONG 4 A4M01257...

Page 71: ...ROOF ASSEMBLY CORNER RIDGE CAP LONG 4 A4M01248 TIPS SLIDE CORNER RIDGE CAP ONTO ROOF RIDGE CAP CHANNEL AS SHOWN DO NOT PUSH ALL THE WAY TO THE TOP FLUSH WITH CORNER OF GAZEBO AS SHOWN REPEAT ON ALL CO...

Page 72: ...STEP 44 ROOF ASSEMBLY RIDGE CAP SPLICE ASSEMBLY 4 A4M01258 72...

Page 73: ...STEP 45 ROOF ASSEMBLY 73...

Page 74: ...STEP 46 GAZEBO ASSEMBLY STEEL POST PLATE 8 A4M01236 STEEL POST ANCHORING PLATE A4M01235 8 74...

Page 75: ...STEP 47 GAZEBO ASSEMBLY BYD ID TAG SMALL WITHOUT AGES 1 A100241 75...

Page 76: ...STEP 48 GAZEBO ASSEMBLY 76...

Page 77: ...LECTRICAL ENCLOSURE x1 9205413 FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT INSTALL ON ANY POST THAT IS DESIRED FOLLOW DIRECTIONS FOR PROPER INST...

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