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Backyard Discovery 2106536D, Manual

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Backyard Discovery 2106536D Manual Download Page 38

STEP 17C - 14FT ROOF PANEL ASSEMBLY

CRITICAL:

•

SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS.

•

THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY.

•

MEASUREMENTS SHOULD BE /- 1/4".

•

MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO

ASSEMBLE THE ROOF.

TIP:

•

L

OOSEN HARDWARE TO ADJUST FOR SQUARING

 IF NEEDED

38

Summary of Contents for 2106536D

Page 1: ...Swindon SN5 7EX Phone 0800 118 2476 J P Coenstraat 7 The Bridge The Hague 2595 WP Netherlands Phone 08005678990 Please visit www backyarddiscovery com For the most up to date assembly manual to regist...

Page 2: ...See Anchor Instructions for further details and recommendations The hardware to attach the post mounts to the structure is included The hardware to mount the structure permanently to a concrete surfac...

Page 3: ...OWNER S MANUAL ANCHORING LAYOUT 3...

Page 4: ...9 5 8 24x86x752 H04 4 ROOF JOIST W4L16283 1 x3 3 8 x46 3 4 24x86x1188 H02 2 H07 4 H08 4 2 ROOF JOIST W4L16296 1 X3 3 8 X88 1 8 24x86x2240 H09 PURLIN W4L16291 1 x3 3 8 x65 1 2 24x86x1664 H05 4 ROOF JOI...

Page 5: ...x15 15 16 24x86x404 H11 2 PURLIN W4L16305 1 x3 3 8 x79 15 16 24x86x2030 H15 2 PURLIN W4L16922 1 x3 3 8 x56 24x86x1423 H16 4 PURLIN W4L16289 1 x1 3 8 x51 3 8 24x34x1306 H17 2 ROOF SUPPORT W4L16315 1 x...

Page 6: ...W4L16288 1 3 8 x3 3 8 x63 7 8 36x86x1622 E02 4 RAFTER W4L16287 1 3 8 x3 3 8 x20 7 16 36x86x519 E06 2 RAFTER W4L17401 1 3 8 x3 3 8 x42 7 8 36x86x1087 E07 2 RAFTER W4L16302 1 3 8 x3 3 8 x21 3 4 36x86x55...

Page 7: ...10 G03 4 BEAM W4L16925 1 x5 1 4 x77 24x134x1956 CORBEL W2A03393 1 3 8 x6 7 16 x35 1 8 36x163x893 C01 7 CORBEL W TAG W2A03394 1 3 8 x6 7 16 x35 1 8 36x163x893 C02 1 Q02 ROOF JOIST W4L16307 1 x4 3 8 x61...

Page 8: ...K 5 16 H100398 34 T NUT BLK 1 4 H100378 32 BOLT WH BLK 5 16x1 3 4 H100195 18 BOLT WH BLK 5 16x2 3 4 H100484 18 BOLT WH BLK 5 16x3 1 4 H100415 18 BOLT WH BLK 5 16x3 3 4 H100196 18 BOLT WH BLK 5 16x7 1...

Page 9: ...1 4x3 4 52 H100759 SCREW WOODGRIP 10x3 4 224 H100833 SCREW PWH BLK 8x3 4 17 H100392 SCREW SETTER 1 H100764 SCREW PFH BLK 8x1 39 H100385 SCREW CONFIRMAT BLK 7x2 98 H101030 SCREW PFH BLK 8x1 3 4 17 H100...

Page 10: ...NER BRACKET 4 A4M01185 RAFTER CLIP 18 A4M01228 POST CLIP 4 A4M01234 PANEL SUPPORT BRACKET A4M01184 PANEL BRACKET 2 A4M01191 PANEL BRACKET 2 A4M01192 PANEL BRACKET 2 A4M01193 PANEL BRACKET A4M 2 01194...

Page 11: ...s Not to Scale OWNER S MANUAL PARTS IDENTIFICATION EDGE TRIM LONG 8 A4M01200 EDGE TRIM SPLICE 6 A4M01201 EDGE TRIM CORNER SPLICE 4 A4M01202 EDGE TRIM SHORT 2 A4M01203 METAL SPACER 4 A4M01205 RIDGE PEA...

Page 12: ...NER S MANUAL PARTS IDENTIFICATION 29 GA STEEL SHEETING 2 A4M01179 29 GA STEEL SHEETING 2 A4M01175 29 GA STEEL SHEETING 2 A4M01176 1 29 GA STEEL SHEETING 2 A4M01176 2 29 GA STEEL SHEETING 2 A4M01177 1...

Page 13: ...OWNER S MANUAL PARTS IDENTIFICATION 29 GA STEEL SHEETING 2 A4M01180 1 29 GA STEEL SHEETING 2 A4M01180 2 29 GA STEEL SHEETING 2 A4M01181 1 29 GA STEEL SHEETING 2 A4M01181 2 CORNER RIDGE CAP 4 A4M01199...

Page 14: ...ther Stamps can be found on the flat surface of the boards or on the end of the boards Allow yourself plenty of room the wood pieces can take up a significant amount of space HARDWARE PARTS We recomme...

Page 15: ...er Open End Wrenches 1 2 7 16 Drill Attachments Phillips Head Rubber Mallet Optional Tape Measure Claw Hammer 1 8 3 16 3 8 7 16 Drill Bits 3 8 Drive Ratchet 1 2 7 16 STD Sockets 1 2 7 16 Deep Sockets...

Page 16: ...are several types of assembly instructions available to you 1 Printed Assembly Manual included with your set 2 BILT APP 3D interactive instructions 3 Combination of the Printed Manual and BILT APP No...

Page 17: ...POST ASSEMBLY 6x6 POST FOOT 2 A6P00308 TIP FOR EASE OF ASSEMBLY SAW HORSES ARE RECOMMENDED FOR STEPS 1 THROUGH 3 POST W2A03571 6 x6 x89 1 2 152x152x2274 P01 x1 POST W2A03572 6 x6 x89 1 2 152x152x2274...

Page 18: ...00379 DESCRIPTION WASHER LOCK EXT 8X19 BLK BOLT WH 5 16 X 2 3 4 BLK T NUT 5 16 BLK C01 x1 CORBEL 001 x1 BEAM STEP 2 10FT POST ASSEMBLY BEAM W4L16926 1 7 16 x5 1 4 x30 15 16 36x134x786 D01 2 BEAM W4L16...

Page 19: ...ILOT HOLES 1OFT BEAM ASSEMIBLY FROM PREVIOUS STEPS 198 x8 WASHER 8x19 196 x8 BOLT 7 114 405 x2 WASHER 6x15 792 x2 LAG SCREW 3 NOTE PILOT HOLES FOR POST ORIENTATION P01 x1 POST P02 x1 POST DESCRIPTION...

Page 20: ...20...

Page 21: ...DESCRIPTION H100198 H100378 H100379 WASHER LOCK EXT 8X19 BLK BOLT WH 5 16 X 1 3 4 BLK T NUT 5 16 BLK G03 x1 BEAM 379 x8 T NUT 5 16 STEP 4 14FT BEAM ASSEMBLY G03 2 BEAM W4L16925 15 16 x5 1 4 x77 24x134...

Page 22: ...EMBLY FROM STEP4 379 x4 T NUT 5 16 Qty 4 4 4 PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8X19 BLK H100378 BOLT WH 5 16 X 1 3 4 BLK H100379 T NUT 5 16 BLK STEP 5 14FT BEAM ASSEMBLY G01 2 BEAM W4L16...

Page 23: ...OID WOOD SPLITTING MAKE SURE LAG SCREWS GO INTO PILOT HOLES TWO C01 PARTS WILL BE USED ON OTHER SIDE 198 x8 WASHER 8x19 484 x8 BOLT 3 1 4 HAND TIGHTEN ONLY 379 x8 T NUT 5 16 ___CO2 x1 CORBEL 14FT BEAM...

Page 24: ...TH SOMEONE HOLDING EACH ASSEMBLY UPRIGHT USING A THIRD PERSON CONNECT THE 14FT BEAM ASSEMBLY TO THE POSTS TO MAKE THE GAZEBO FRAME INSERT BOILTS FIRST FOLLOWED BY LAG SCREWS TO AVOID WOOD SPLITTING MA...

Page 25: ...25...

Page 26: ...CRITICAL SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS ONCE SQUARE TIGHTEN ALL HARDWARE TOP VIEW STEP 8A SQUARE STRUCTURE 26...

Page 27: ...STEP 8B ROOF SUPPORT ASSEMBLY POST CLIP 4 A4M01234 27 1234...

Page 28: ...STEP 9 ROOF SUPPORT ASSEMBLY ROOF SUPPORT W4L16315 1 x3 3 8 x48 24x86x1220 H18 1 PANEL SUPPORT BRACKET 2 A4M01184 INSERT T NUTS FIRST 28...

Page 29: ...STEP 10 ROOF SUPPORT ASSEMBLY ROOF SUPPORT W4L16928 1 x3 3 8 x75 3 16 24x86x1909 H19 4 REPEAT ON ON OPPOSITE END OF ROOF SUPPORT BOARD INSERT T NUTS FIRST 29...

Page 30: ...1 A4M01204 STEP 11 ROOF SUPPORT ASSEMBLY WARNING GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES TIPS REMOVE PROTECTIVE BLUE FILM BEFORE ASSEMBLY ALIGN RIDGE PEAK CAP AND METAL SPACER WITH PILO...

Page 31: ...STEP 12 SUPPORT ASSEMBLY THREE PEOPLE ARE HELPFUL FOR THIS STEP POSITION A PERSON ON A LADDER IN THE CENTER OF THE BASE LIFT ROOF SUPPORT UP AND OVER THE 14FT SIDE AND INSERT INTO CORNER POST CLIPS 31...

Page 32: ...FLUS STEP 13 ROOF SUPPORT ASSEMBLY REPEAT ON ALL POSTS 32...

Page 33: ...PANEL BRACKET 1 A4M01193 PANEL BRACKET A4M 1 01191 STEP 14 14FT ROOF PANEL ASSEMBLY ROOF JOIST W4L16283 1 x3 3 8 x46 3 4 24x86x1188 H02 1 INSERT T NUTS FIRST HAND TIGHTEN ONLY 33...

Page 34: ...STEP 15 14FT ROOF PANEL ASSEMBLY ROOF JOIST W4L16296 1 X3 3 8 X88 1 8 24x86x2240 H09 1 ROOF JOIST W4L16295 1 x3 3 8 x 88 3 16 24x86x2240 H01 1 34...

Page 35: ...1622 E02 2 RAFTER W4L16290 1 3 8 x3 3 8 x63 7 8 36x86x1622 E11 1 RAFTER W4L16286 1 3 8 x3 3 8 x20 7 16 36x86x519 E03 1 RAFTER W4L16287 1 3 8 x3 3 8 x20 7 16 36x86x519 E06 1 RAFTER W4L16285 1 3 8 x3 3...

Page 36: ...STEP 17A 14FT ROOF PANEL ASSEMBLY Q01 2 ROOFJOIST W4L16294 1 x4 7 16 x84 9 16 24x112x2148 TIP RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q01 TO H01 H09 36...

Page 37: ...NEL ASSEMBLY THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY TIPS USING THE Q01 BOARD AS A GUIDE AND A 1 8 DRILL BIT DRILL PILOT HOLES INTO THE H01 BOARD USING THE DIMENSION BELOW REPEAT ON OPPOSITE...

Page 38: ...E PROCEEDING TO NEXT STEPS THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY MEASUREMENTS SHOULD BE WITHIN 1 4 MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO ASSEMBLE THE R...

Page 39: ...H100391 3 H100200 H17 PURLIN WILL NOT OVERHANG IF PURLINS OVERHANG MORE THAN 5 8 CUT DOWN TO 5 8 DESCRIPTION SCREW PFH 8 X 2 BLK SCREW PFH 8 X 1 1 2 BLK STEP 18 14FT ROOF PANEL ASSEMBLY PURLIN W4L162...

Page 40: ...HEETING 1 A4M01175 A4M01177 1 29 GA STEEL SHEETING 1 TIPS REMOVE PROTECTIVE BLUE FILM STARTING IN THE CENTER PLACE PANELS AS SHOWN BELOW OVERLAP PANELS BY ONE RIDGE PANELS SHOULD BE FLUSH WITH PURLIN...

Page 41: ...EL ASSEMBLY TIPS POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL FLUSH THE TOP O...

Page 42: ...STEP 21 14FT ROOF PANEL ASSEMBLY 42...

Page 43: ...43...

Page 44: ...STEP 22 10FT ROOF PANEL ASSEMBLY PANEL BRACKET A4M 1 01194 PANEL BRACKET 1 A4M01192 ROOF JOIST W4L16297 1 x3 3 8 x15 15 16 24x86x404 H11 1 INSERT T NUTS FIRST HAND TIGHTEN ONLY 44...

Page 45: ...STEP 23 10FT ROOF PANEL ASSEMBLY ROOF JOIST W4L16309 1 x3 3 8 x76 7 8 24x86x1952 H10 1 ROOF JOIST W4L16308 1 X3 3 8 X76 3 4 24x86x1952 H12 1 45...

Page 46: ...3 8 x3 3 8 x55 13 16 36x86x1417 E09 1 RAFTER W4L16300 1 3 8 x3 3 8 x21 3 4 36x86x553 E10 1 RAFTER W4L16302 1 3 8 x3 3 8 x21 3 4 36x86x553 E12 1 46 RAFTER W4L17402 1 3 8 x3 3 8 x42 7 8 36x86x1087 E05 1...

Page 47: ...STEP 25A 10FT ROOF PANEL ASSEMBLY Q02 ROOF JOIST W4L16307 1 x4 7 16 x61 1 2 24x112x1562 2 TIP RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q02 TO H12 H10 47...

Page 48: ...PANEL ASSEMBLY THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY USING THE Q02 BOARD AS A GUIDE AND A 1 8 DRILL BIT DRILL PILOT HOLES INTO THE H12 BOARD USING THE DIMENSION BELOW REPEAT ON OPPOSITE END...

Page 49: ...E PROCEEDING TO NEXT STEPS THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY MEASUREMENTS SHOULD BE WITHIN 1 4 MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO ASSEMBLE THE R...

Page 50: ...EWS USING THE PURLINS AS A GUIDE AND A 1 8 DRILL BIT DRILL PILOT HOLES INTO H12 H10 BOARDS H13 x1 PURLIN 391 x38 SCREW 2 H14 x1 PURLIN H10 IF PURLINS OVERHANG MORE THAN 5 8 CUT DOWN TO 5 8 STEP 26 10F...

Page 51: ...1181 2 1 TIPS WARNING GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES REMOVE PROTECTIVE BLUE FILM STARTING IN THE CENTER PLACE PANELS AS SHOWN BELOW OVERLAP PANELS BY ONE RIDGE PANELS SHOULD BE...

Page 52: ...2 A4M01198 TIPS POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL FLUSH THE TOP O...

Page 53: ...STEP 29 10FT ROOF PANEL ASSEMBLY 53 20...

Page 54: ...54...

Page 55: ...N ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL WITH TWO PEOPLE WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING UNTIL IT MEETS THE ROOF SUPPORT FRAME MAKE SURE THE ROOF PANEL SL...

Page 56: ...STEP 31 10FT ROOF PANEL ATTACHMENT TIPS IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE INSERT BOLTS INTO THE SECOND HOLE FROM THE TOP OF THE H10 H12 BOARDS HAND TIGHTEN ONLY 56...

Page 57: ...57...

Page 58: ...N ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL WITH TWO PEOPLE WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING UNTIL IT MEETS THE ROOF SUPPORT FRAME MAKE SURE THE ROOF PANEL SL...

Page 59: ...STEP 33 14FT ROOF PANEL ATTACHMENT TIPS IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE HAND TIGHTEN ONLY 59...

Page 60: ...STEP 34A ROOF PANEL ATTACHMENT TIPS REPEAT STEPS 32 FOR SECOND 14FT ROOF PANEL IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANEL IN PLACE HAND TIGHTEN ONLY 60...

Page 61: ...STEP 34B ROOF PANEL ATTACHMENT HAND TIGHTEN ONLY 61...

Page 62: ...STEP 35 ROOF PANEL ATTACHMENT TIGHTEN ALL THE HARDWARE IN THE ORDER SHOWN BELOW START AT THE TOP AND WORK YOUR WAY DOWN 62...

Page 63: ...ASSEMBLY RAFTER CLIP 18 A4M01228 TIPS ATTACH RAFTER CLIPS FIRST WITH 2 BOLTS USING THE BRACKET AS A TEMPLATE AND A 1 8 DRILL BIT DRILL PILOT HOLES FOR THE H100536 SCREWS DRILL PILOT HOLES APPROXIMATEL...

Page 64: ...STEP 37 ROOF ASSEMBLY CORNER BRACKET 4 A4M01185 64...

Page 65: ...A4M01203 TIPS START ON THE LEFT SIDE OF A 14FT PANEL START ON THE LEFT SIDE OF A 14FT PANEL SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW MAKE SURE ALL...

Page 66: ...EP 39 10FT ROOF TRIM EDGE TRIM LONG 4 A4M01200 TIPS START ON THE LEFT SIDE OF A 10FT PANEL SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW MAKE SURE ALL PANELS ARE COVERED BEFORE INSTALLING SCREWS INST...

Page 67: ...0 ROOF ASSEMBLY CORNER RIDGE CAP 4 A4M01199 TIPS SLIDE CORNER RIDGE CAP ONTO ROOF RIDGE CAP CHANNEL AS SHOWN DO NOT PUSH ALL THE WAY TO THE TOP FLUSH WITH CORNER OF GAZEBO AS SHOWN REPEAT ON ALL CORNE...

Page 68: ...STEP 41 GAZEBO ASSEMBLY A4M01793 POST ANCHOR PLATE x8 A4M01794 POST PLATE x8 68...

Page 69: ...STEP 42 GAZEBO ASSEMBLY BYD ID TAG SMALL WITHOUT AGES 1 A100241 69...

Page 70: ...STEP 43 GAZEBO ASSEMBLY 70...

Page 71: ...LECTRICAL ENCLOSURE x1 9205413 FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT INSTALL ON ANY POST THAT IS DESIRED FOLLOW DIRECTIONS FOR PROPER INST...

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