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Backyard Discovery 2105324, Owner'S Manual & Assembly Instructions

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Backyard Discovery 2105324 Owner'S Manual & Assembly Instructions Download Page 33

 

 

 

 

STEP 16

SCREW WOODGRIP

10x1 1/4

(x48)

H100760

29 GA STEEL SHEETING

(x3)

A4M01124

NOTE RIB OVERLAPS
ALL PLACES

NOTE THRU HOLES

HOLD SHEETING INSIDE
OF ROOF FRAME

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ǢNNJrɟ˚ˠˠˀˣ˃

FLUSH END OF ALL SHEETS

3/8"
[10mm]

33

Summary of Contents for 2105324

Page 1: ...ase visit www backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2105324 5 9 1 2 Owner s Manual Assembly Instructions MANU...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...x Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying al...

Page 4: ...Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect perf...

Page 5: ...eck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...ill vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fadi...

Page 7: ...from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 2 6 5 2 7 Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require a...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...Owner s Manual s s_ 3 8 5 16 9...

Page 10: ...provided with your structure which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is include...

Page 11: ...FTER W4L14988 1 3 8 x3 3 8 x76 3 8 36x86x1941 E01 x8 FASCIA W4L14987 1 x3 3 8 x80 3 8 24x86x2040 H02 x2 SHEATHING BOARD W4L14989 1 3 8 x3 3 8 x80 3 8 36x86x2040 E03 x8 FASCIA W4L14993 1 x3 3 8 x87 24x...

Page 12: ...GABLE PANEL W2A02872 2 13 16 x5 1 4 x80 3 16 72x134x2037 P01 x2 POST W2A02873 6 x6 x89 1 2 152x152x2274 P02 x2 POST W2A02874 6 x6 x89 1 2 152x152x2274 GT1 x4 GABLE TRUSS W2A02875 1 7 16 x33 5 8 x64 9...

Page 13: ...SCREW WH BLK 1 4x4 x13 H100564 LAG SCREW WH BLK 1 4x3 x9 H100792 BOLT WH BLK 1 4x2 x9 H100488 BOLT WH BLK 5 16x6 1 2 x4 H100354 BOLT WH BLK 5 16x3 1 2 x7 H100503 BOLT WH BLK 5 16x2 3 4 x36 H100195 BO...

Page 14: ...PPING 1 4x3 4 x22 H100759 SCREW WOODGRIP 10x3 4 x22 H100833 SCREW WOODGRIP 10x1 1 4 x188 H100760 NUT LOCK BLK 5 16 x76 H100479 Owner s Manual _s O _ s N s SCREW PWH BLK 8x3 4 x24 H100392 TORX BIT T 40...

Page 15: ...ALL WITHOUT AGES x1 A100241 TRUSS BRACKET x2 A4M01148 6x6 POST FOOT x4 A6P00308 POST ANCHORING PLATE x8 A4M00977 POST PLATE x8 A4M00978 RIGHT OUTSIDE BRACKET x2 A4M01301 LEFT OUTSIDE BRACKET x2 A4M013...

Page 16: ...O ROOF EDGE TRIM SPLICE x2 A4M00983 RIDGE CAP SPLICE x1 A4M01127 RIDGE CAP PROTECTOR x2 A6P00398 29 GA STEEL SHEETING x10 A4M01124 29 GA STEEL SHEETING x2 A4M01253 14 FOOT RIDGE CAP 29 GA x2 A4M01251...

Page 17: ...FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THRU 6 r STEP 1 6x6 POST FOOT x4 A6P00308 P01 x2 POST W2A02873 6 x6 x89 1 2 152x152x2274 P02 x2 POST W2A02874 6 x6 x89 1 2 152x152x2274...

Page 18: ...IT THEN ASSEMBLE TEMPORARILY ADD LONG BOLTS TO HELP ALIGN WOOD PARTS GABLE BOARD W4L14992 1 3 8 x5 1 4 x24 1 4 36x134x615 D01 x4 GABLE BOARD W4L14995 1 3 8 x1 1 2 x5 1 4 36x38x134 D05 x2 GT1 x4 GABLE...

Page 19: ...LE BRACKET x2 A4M01232 LEFT OUTSIDE BRACKET x2 A4M01302 RIGHT ANGLE BRACKET x2 A4M01233 COMPLETE THIS STEP TWICE TOP RAIL W4L14998 1 3 8 x5 1 4 x53 3 4 36x134x1366 D02 x4 P02 P01 r r D N r r r D N r G...

Page 20: ...STEP 3B P02 P01 N r GABLE TRUSS ASSEMBLY r D N r r D N r D D r N r r r D D 20...

Page 21: ...STEP 4 COMPLETE THIS STEP TWICE FLUSH TOPS N r SCREW PFH BLK 8x2 1 2 16 H100201 r TRUSS W4L15001 1 7 16 x1 15 16 x74 15 16 36x50x1903 E02 x4 21...

Page 22: ...SHER LOCK EXT BLK 8x19 x8 H100198 CORBEL W4L14996 1 3 8 x5 1 4 x45 5 8 36x134x1160 D06 x3 COMPLETE THIS STEP TWICE r N r N Dr CA01 x1 CORBEL W2A02879 1 7 16 x5 3 8 x46 1 16 36x136x1170 N N Dr r D T NU...

Page 23: ...BLK 6x15 x12 H100405 SCREW PFH BLK 8x2 1 2 x4 H100201 GABLE BRACKET x2 A4M01130 PEAK SEAM BRACKET x2 A4M01147 GP1 x2 GABLE PANEL W2A02871 2 13 16 x5 1 4 x80 3 16 72x134x2037 GP2 x2 GABLE PANEL W2A028...

Page 24: ...BEL W4L14997 1 3 8 x5 1 4 x35 7 8 36x134x910 D04 x2 LAG SCREW WH BLK 1 4x3 x2 H100792 WASHER LOCK EXT BLK 6x15 x2 H100405 WASHER LOCK EXT BLK 8x19 x20 H100198 r N r r D D T NUT BLK 5 16 x20 H100379 BO...

Page 25: ...x2 LAG SCREW WH BLK 1 4x3 x2 H100792 WASHER LOCK EXT BLK 8x19 x H100198 WASHER LOCK EXT BLK 6x15 x2 H100405 r N r N Dr BOLT WH BLK 5 16x4 1 4 x8 H100513 BOLT WH BLK 5 16x2 3 4 x H100195 T NUT BLK 5 16...

Page 26: ...16 H100379 WASHER LOCK EXT BLK 8x19 x8 H100198 RAFTER W4L14999 1 x3 3 8 x89 1 4 24x86x2267 H04 x2 RAFTER W4L15000 1 x3 3 8 x69 1 2 24x86x1766 H05 x2 N r r D N r BOLT WH BLK 5 16x1 1 4 x8 H100459 SCREW...

Page 27: ...0 D r TRUSS BRACKET x2 A4M01148 RAFTER ASSEMBLY FROM PREVIOUS STEP BOLT WH BLK 5 16x6 1 2 x4 H100354 WASHER FLAT BLK 8x27 x6 H100478 NUT LOCK BLK 5 16 x6 H100479 D N r D BOLT WH BLK 5 16x2 3 4 x2 H100...

Page 28: ...3 3 8 x80 3 8 24x86x2040 H02 x1 N r N r SCREW PFH BLK 8x2 x24 H100391 FASCIA W4L15005 1 x3 3 8 x63 1 2 24x86x1614 H06 x1 FASCIA W4L14993 1 x3 3 8 x87 24x86x2209 H03 x1 FASCIA W4L15006 1 x3 3 8 x70 1 8...

Page 29: ...TEP 12 r r D r r D N r SCREW PFH BLK 8x2 x32 H100391 SHEATHING BOARD W4L14989 1 3 8 x3 3 8 x80 3 8 36x86x2040 E03 x4 SHEATHING BOARD W4L14990 1 3 8 x3 3 8 x87 36x86x2209 E04 x4 14 1 4 29m 14 1 4 29m 2...

Page 30: ...top end of each sheet shown below These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step Assemble each roof panel by starting as shown below...

Page 31: ...2 A4M01124 29 GA STEEL SHEETING x1 A4M01253 MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON 5 16 8mm SCREW WOODGRIP 10x1 1 4 x12 H100760 NOTE RIB OVERLAP N r NOTE THRU HOLES rr rr rr rr 1 2 12mm...

Page 32: ...STEP 15 SCREW WOODGRIP 10x1 1 4 x32 H100760 N r 32...

Page 33: ...TEP 16 SCREW WOODGRIP 10x1 1 4 x48 H100760 29 GA STEEL SHEETING x3 A4M01124 NOTE RIB OVERLAPS ALL PLACES NOTE THRU HOLES HOLD SHEETING INSIDE OF ROOF FRAME rr rr N r FLUSH END OF ALL SHEETS 3 8 10mm 3...

Page 34: ...STEP 17 SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING SET HARDWARE TO THE SIDE AS IT WILL BE USED AGAIN AFTER BOTH ROOF PANELS ARE INSTALLED 34...

Page 35: ...4 4 45 5 5 51 1 1 10 0 0 0 6 6 6 6 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLACE INSTALL ATTACHMENT HARDWARE AS SHOWN A THIRD PERSON IS...

Page 36: ...EAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLACE INSTALL ATTACHMENT HARDWARE AS SHOWN A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE N...

Page 37: ...614 H06 x1 FASCIA W4L15006 1 x3 3 8 x70 1 8 24x86x1783 H07 x1 FASCIA W4L14993 1 x3 3 8 x87 24x86x2209 H03 x1 RAFTER W4L15004 1 3 8 x3 3 8 x76 3 8 36x86x1941 E05 x2 SCREW PFH BLK 8x2 x24 H100391 N N N...

Page 38: ...STEP 21 SHEATHING BOARD W4L14989 1 3 8 x3 3 8 x80 3 8 36x86x2040 E03 x4 SHEATHING BOARD W4L14990 1 3 8 x3 3 8 x87 36x86x2209 E04 x4 SCREW PFH BLK 8x2 x H100391 r r D N r 14 1 4 29m 14 1 4 29m r r D 38...

Page 39: ...EETING x2 A4M01124 29 GA STEEL SHEETING x1 A4M01253 SCREW WOODGRIP 10x1 1 4 x12 H100760 MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON 5 16 8mm N r rr rr rr rr NOTE RIB OVERLAP 3 8 10mm HOLD SHE...

Page 40: ...STEP 23 SCREW WOODGRIP 10x1 1 4 x32 H100760 N r 40...

Page 41: ...TEP 24 29 GA STEEL SHEETING x3 A4M01124 SCREW WOODGRIP 10x1 1 4 x48 H100760 HOLD SHEETING INSIDE OF ROOF FRAME NOTE RIB OVERLAPS ALL PLACES FLUSH END OF ALL SHEETS rr rr N r NOTE THRU HOLES 1 2 12mm 4...

Page 42: ...STEP 25 SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING SET HARDWARE TO THE SIDE AS IT WILL BE USED AGAIN AFTER BOTH ROOF PANELS ARE INSTALLED 42...

Page 43: ...9 91 1 1 1 2 2 2 2 4 4 4 45 5 5 51 1 1 10 0 0 0 6 6 6 6 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLACE INSTALL ATTACHMENT HARDWARE AS SHO...

Page 44: ...D SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLACE INSTALL ATTACHMENT HARDWARE AS SHOWN A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE 6 6 6 69 9 9 91 1 1 1 2 2 2 2 4 4 4 45 5 5 51...

Page 45: ...RS OF METAL ON THE EDGE TRIM IT IS RECOMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES SCREWS GO THROUGH EDGE TRIM INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN SLIDE EDGE T...

Page 46: ...LOCK BLK 1 4 x8 H100653 WASHER FLAT BLK 8x19 x8 H100630 BOLT WH BLK 1 4x2 x8 H100488 ACCESSORY TRUSS W4L14991 1 3 8 x3 3 8 x73 13 16 36x86x1875 E06 x2 r D r NNr BOLT WH BLK 5 16x6 1 4 x2 H100976 WASH...

Page 47: ...r N Nr r N RIDGE CAP ASSEMBLY PREPARATION INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED 14 FOOT RIDGE CAP 29 GA x2 A4M01251 RIDGE CAP SPLICE...

Page 48: ...09 x2 RIDGE CAP STIFFENER W4L15003 1 x2 3 8 x89 1 2 24x60x2273 J10 x2 SCREW WOODGRIP 10x3 4 x20 H100833 r REMOVE SPACERS AS SHOWN BEFORE INSTALLING ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO...

Page 49: ...M A LADDER AND NO ROOF ACCESS IS REQUIRED NOR RECOMMENDED USING AN ADULT HELPER SLIDE RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN FOR PROPER INSTALLA...

Page 50: ...STEP 33 POST PLATE x8 A4M00978 POST ANCHORING PLATE x8 A4M00977 r N r N r LAG SCREW WH BLK 5 16x1 1 2 x32 H100471 50...

Page 51: ...STEP 34 BYD ID TAG SMALL WITHOUT AGES x1 A100241 N r D r SCREW PFH BLK 8x1 1 2 x2 H100200 51...

Page 52: ...IT r MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS SEE BELOW FOR INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK HARDWARE NOT IN...

Page 53: ...ENCLOSURE x1 9205413 FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT INSTALL ON ANY POST THAT IS DESIRED FOLLOW DIRECTIONS FOR...

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