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Backyard Discovery 1906549, Owner'S Manual & Assembly Instructions

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Backyard Discovery 1906549 Owner'S Manual & Assembly Instructions Download Page 22

STEP 7

NUT BARREL WH 5/16x1 1/2

(8 PLCS)

WASHER LOCK EXT 12x19 BLK

(8 PLCS)

BOLT WH 5/16x7-1/4 BLK

(8 PLCS)

WASHER LOCK EXT 8x19 BLK

(8 PLCS)

F1

F1

F1

F1

F1 - SPACER - W4L12594
1 3/8"x2"x5 1/2" (36x50x140)

(4)

ARCH JOIST ASSEMBLY FROM STEP 1

(2)

WASHER 
LOCK EXT 
8x19 BLK 
H100198

(8)

BOLT WH 
5/16x7-1/4 
BLK 
H100196

(8)

NUT 
BARREL 
WH 
5/16x1-1/2 
BLK 
H100193

(8)

WASHER 
LOCK EXT 
12x19 BLK 
H100199

(8)

ARCH JOIST ASSEMBLY

NOTE & ALIGN 

PILOT HOLES

ARCH JOIST ASSEMBLY

22

Summary of Contents for 1906549

Page 1: ...mbly manual to register your set or to order replacement parts please visit www backyarddisDovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE REFERENCE INTHE EVENTTHATYOU NEEDTO ORDER REPLACEMENT PARTS av...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...nd safety information Ensure there are no missing pieces by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Stru...

Page 4: ...y does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or t...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require a Lag Screw If there is no pilot hole line up the two boards as they are to be attached and use...

Page 8: ...d Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any parts that may...

Page 9: ...tion Level 24 Square Tape Measure Claw Hammer Cordless Drill or Electric Drill Drill Attachments Phillips Head 1 4 5 16 Socket Drivers An Adult w an Adult Helper Rubber Mallet Optional Ladder 2 Philli...

Page 10: ...e to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount the structure permanently to a concrete surface is include...

Page 11: ...3 8 x5 1 4 x87 3 4 36x134x2228 2 Z2 JOIST W4L12592 1 3 8 x6 1 4 x96 1 8 36x157x2443 6 D1 JOIST W4L12593 1 3 8 x5 1 4 x114 36x134x2895 10 G1 TABLE BRACE W4L12596 1 x5 1 4 x16 5 8 24x134x423 3 F2 TABLE...

Page 12: ...SSEMBLY W2A02812 2 3 8 x13 3 8 x84 7 8 60x340x2156 1 TT2 OUTER TABLE TOP ASSEMBLY W2A02811 2 3 8 x14 5 16 x84 7 8 60x364x2156 1 WP1 WALL PANEL W2A02813 2 1 2 x15 15 16 x84 7 8 65x405x2156 1 Important...

Page 13: ...CHOR 1 4 x2 H100120 17 NUT BARREL WH 5 16x7 8 BLK H100192 56 NUT BARREL WH 5 16x1 1 2 BLK H100193 22 BOLT WH 5 16x7 1 4 BLK H100196 9 WASHER LOCK EXT 12x19 BLK H100199 78 WASHER LOCK EXT 8x19 BLK H100...

Page 14: ...fication of any hardware that may be missing or damaged so they can be replaced before assembly LAG SCREW WH 5 16x5 1 2 BLK H100204 46 LAG SCREW WH 1 4x2 1 2 BLK H100456 9 LAG SCREW WH 5 16x3 1 2 BLK...

Page 15: ...LE BYD ID TAG SMALL WITHOUT AGES A100241 1 A REVISION TAG A100314 1 HT FOOT 142 SQUARE POST A100029 4 1 STAIN MARKER SANDALWOOD A6P00322 90 L BRACKET BLK A4M00555 2 1 ANGLE BRACKET A4M00987 4 15 1 PER...

Page 16: ...6 PLCS WASHER LOCK EXT 12x19 BLK 6 PLCS NUT BARREL WH 5 16x7 8 6 PLCS COMPLETE THIS STEP TWICE BOLT WH 5 16x1 BLK H100468 12 WASHER LOCK EXT 12x19 BLK H100199 12 WASHER LOCK EXT 8x19 BLK H100198 12 N...

Page 17: ...WH 5 16x7 8 6 PLCS WASHER LOCK EXT 12x19 BLK 6 PLCS BOLT WH 5 16x1 BLK H100468 18 Z2 JOIST W4L12592 1 3 8 x6 1 4 x96 1 8 36x157x2443 6 COMPLETE THIS STEP THREE TIMES NUT BARREL WH 5 16x7 8 BLK H10019...

Page 18: ...D6 D3 JOIST W4L12587 1 3 8 x5 1 4 x27 1 2 36x134x700 4 D2 JOIST W4L12588 1 3 8 x5 1 4 x87 3 4 36x134x2228 2 D6 LONG ANGLE BRACE W4L12590 1 3 8 x5 1 4 x36 3 4 36x134x933 4 WASHER LOCK EXT 8x19 BLK H100...

Page 19: ...8 BLK H100192 4 BOLT WH 5 16X6 BLK H100363 4 LAG SCREW WH 5 16x3 1 2 BLK H100482 2 NUT BARREL WH 5 16x1 1 2 BLK H100193 4 WASHER LOCK EXT 8x19 BLK H100198 10 WASHER LOCK EXT 12x19 BLK H100199 8 PT2 PT...

Page 20: ...x854 2 PT4 PERGOLA POST W2A02810 5 1 2 x5 1 2 x89 9 16 140x140x2275 1 1 PT3 PERGOLA POST W2A02815 5 1 2 x5 1 2 x89 9 16 140x140x2275 NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS BOLT...

Page 21: ...LK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS NUT BARREL WH 5 16x1 1 2 BLK 4 PLCS BOLT WH 5 16X6 BLK H100363 4 WASHER LOCK EXT 12x19 BLK H100199 4 WASHER LOCK EXT 8x19 BLK H100198 8 NUT BARREL WH 5 16x1...

Page 22: ...8x19 BLK 8 PLCS F1 F1 F1 F1 F1 SPACER W4L12594 1 3 8 x2 x5 1 2 36x50x140 4 ARCH JOIST ASSEMBLY FROM STEP 1 2 WASHER LOCK EXT 8x19 BLK H100198 8 BOLT WH 5 16x7 1 4 BLK H100196 8 NUT BARREL WH 5 16x1 1...

Page 23: ...ANGLE BRACKET A4M00987 4 SCREW PWH 8x1 1 4 BLK H100536 40 SCREW PWH 8x1 1 4 BLK 40 PLCS 1 ANGLE BRACKET NOTE BRACKET SHOULD BE CENTERED OVER JOINT AS SHOWN 1 ANGLE BRACKET 1 ANGLE BRACKET 1 ANGLE BRA...

Page 24: ...STEP 9 CENTER ARCH JOIST ASSEMBLY FROM STEP 2 3 CENTER ARCH JOIST ASSEMBLY 3 PLCS NOTE PILOT HOLES ALIGN PILOT HOLES AND MOVE ON TO STEP 10 24...

Page 25: ...5 16x5 1 2 BLK 44 PLCS LAG SCREW WH 5 16x8 BLK 3 PLCS WASHER LOCK EXT 8x19 BLK H100198 50 LAG SCREW WH 5 16x5 1 2 BLK H100204 44 LAG SCREW WH 5 16x8 BLK H100766 6 LAG SCREW WH 5 16x8 BLK 3 PLCS D1 D1...

Page 26: ...1 WP1 LAG SCREW WH 1 4x1 1 2 in 8 PLCS LINE UP PILOT HOLES IN PANEL WITH PILOT HOLES IN POST AND ATTACH WP1 WALL PANEL W2A02813 2 1 2 x15 15 16 x84 7 8 65x405x2156 1 LAG SCREW WH 1 4x1 1 2 BLK H100403...

Page 27: ...1 4x2 1 2 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK 2 PLCS F2 TABLE BRACE W4L12595 1 3 8 x2 3 8 x11 7 8 36x60x303 1 F4 TABLE BRACE W4L12600 1 3 8 x2 3 8 x11 7 8 36x60x303 1 WASHER LOCK EXT 6x15 BLK H100405...

Page 28: ...K 2 PLCS TT2 1 LAG SCREW WH 1 4x4 BLK H100564 2 LAG SCREW WH 1 4x2 1 2 BLK H100456 2 WASHER LOCK EXT 6x15 BLK H100405 4 TT2 OUTER TABLE TOP ASSEMBLY W2A02811 2 3 8 x14 5 16 x84 7 8 60x364x2156 WASHER...

Page 29: ...3 TABLE BRACE W4L12598 1 3 8 x2 3 8 x12 13 16 36x60x325 2 NOTE PILOT HOLE LAG SCREW WH 1 4x2 1 2 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK H100405 2 LAG SCREW WH 1 4x2 1 2 BL...

Page 30: ...T 6x15 BLK H100405 4 LAG SCREW WH 1 4x4 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK 2 PLCS LAG SCREW WH 1 4x2 1 2 BLK 2 PLCS WASHER LOCK EXT 6x15 BLK 2 PLCS TT1 1 SCREW PFH 8X1 1 2 BLK 8 PLCS SCREW PFH 8X1 1...

Page 31: ...6x15 BLK 3 PLCS SCREW PFH 8X1 1 2 BLK 9 PLCS SCREW PFH 8X1 1 2 BLK H100200 9 WASHER LOCK EXT 6x15 BLK H100405 3 BOLT WH 1 4x2 1 4 BLK H100567 3 G1 TABLE BRACE W4L12596 1 x5 1 4 x16 5 8 24x134x423 3 NO...

Page 32: ...0200 9 BOLT WH 1 4x2 1 4 BLK H100567 3 WASHER LOCK EXT 6x15 BLK H100405 3 G2 G2 G2 G2 TABLE BRACE W4L12597 1 x5 1 4 x16 5 8 24x134x423 3 T NUT 1 4 BLK H100398 3 BOLT WH 1 4x2 1 4 BLK 3 PLCS WASHER LOC...

Page 33: ...in 100 mm SCREW PWH 8x3 4 BLK 2 PLCS SCREW PWH 8x3 4 BLK 2 PLCS BYD ID TAG SMALL WITHOUT AGES A REVISION TAG SCREW PWH 8x3 4 BLK H100392 4 A REVISION TAG A100314 1 BYD ID TAG SMALL WITHOUT AGES A1002...

Page 34: ...DURE IS MEANT TO BE USED ON CONCRETE ONLY PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME...

Page 35: ...STEP 20 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT 35...

Page 36: ...E LINES DRAWN IN THE PREVIOUS STEP USING A 3 16 CONCRETE DRILL BIT PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD NEXT USE THE 1 4 x2 CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE C...

Page 37: ...STEP 22 MOVE THE PERGOLA BACK IN TO PLACE SETTING EACH POST INSIDE A FOOT AND MOUNT SCREW PFH 8X1 1 2 BLK 16 PLCS SCREW PFH 8X1 1 2 BLK H100200 16 37...

Page 38: ...7 8 in 505 mm D7 CORD COVER W4L12599 1 x5 1 4 x51 5 8 24x134x1310 1 SCREW PFH 8X2 1 2 BLK H100201 8 PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE D7 CORD COVER AS SHOWN D7 D7 38 1 PERGOL...

Page 39: ...EP 24 90 L BRACKET BLK A4M00555 2 SCREW PWH 8x3 4 BLK H100392 4 PLACE L BRACKETS NEXT TO THE CENTER BOLT AND MOUNT AS SHOWN SCREW PWH 8x3 4 BLK 4 PLCS 90 L BRACKET BLK 2 PLCS NOTE L BRACKET LOCATION 3...

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