Backyard Discovery 1905016B Owner'S Manual & Assembly Instructions Download Page 45

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BOLT WH
5/16x4

(8)

LAG SCREW
WH 5/16x2

(2)

WASHER
LOCK EXT
8x19

(14)

STEP 14

L1 - TOP RAIL - W4L15012
5/8" x 4 3/8" x 44 7/8" (16 x 112 x 1140)

(2)

H4 - ANGLE BRACE - W4L06561
1"x3 3/8"x14" (24x86x355)

(4)

BOLT WH
5/16x1

(4)

LAG SCREW
WH 1/4x2

(4)

NUT BARREL
WH 5/16x7/8

(4)

WASHER
LOCK EXT
6x15

(4)

WASHER
LOCK EXT
12x19

(4)

WASHER LOCK EXT 8x19

(2 PLCS)

WASHER LOCK EXT 12x19

(4 PLCS)

WASHER LOCK EXT 8x19
(8 PLCS)

BOLT WH 5/16x4
(8 PLCS)

4 PLCS

LAG SCREW WH 5/16x2

(2 PLCS)

WASHER LOCK EXT 6x15

(4 PLCS)

LAG SCREW WH 1/4x2

(4 PLCS)

BOLT WH 5/16x1
(4 PLCS)

WASHER LOCK EXT 8x19
(4 PLCS)

NUT BARREL WH 5/16x7/8

(4 PLCS)

BOLT WH 1/4x1/2

(4 PLCS)

NUT BARREL WH 1/4x5/8
(4 PLCS)

WASHER LOCK EXT 8x15
(4 PLCS)

90° L-BRACKET - BLK
(4 PLCS)

BOLT WH
1/4x1/2

(4)

NUT BARREL
WH 1/4x5/8

(4)

WASHER
LOCK EXT
8x15

(4)

- 90° L-BRACKET - BLK - A4M00555

(4)

Summary of Contents for 1905016B

Page 1: ...FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 1905016B SADDLEBROOK WOODEN SWING SET Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airp...

Page 2: ...for more info Installation services are only available to U S customers With Go Con gure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recre...

Page 3: ...pieces by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Compan...

Page 4: ...t not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or an...

Page 5: ...and ropes and should not loop them over the top support bar this could reduce the strength of the chain or rope DO NOT let children push empty seats The seat could hit them and cause serious injury I...

Page 6: ...ed as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6ft 1 8m feet in all dir...

Page 7: ...asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1...

Page 8: ...Additional Maintenance Check the swing beam and hardware every two weeks due to wood expansion and contraction It is particularly important that this procedure be followed at the beginning of each se...

Page 9: ...will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fa...

Page 10: ...posite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies t...

Page 11: ...e Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any p...

Page 12: ...the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important information not shown in the...

Page 13: ...c Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 1 8 3 16 7 16 3 8 Drill Bits Tools Required for Installation These...

Page 14: ...1 E7 FORT LEG W4L15015 1 3 8 x 3 3 8 x 46 36 x 86 x 1168 1 E8 REAR LOWER RIGHT FORT LEG W4L06380 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 E9 UPPER ANGLE BRACE BOARD W4L06301 1 3 8 x3 3 8 x34 1 8 36x86x866 2...

Page 15: ...24 1 2 16 x 86 x 622 2 M3 GROUND BOARD W4L04794 5 8 x3 3 8 x23 1 4 16x86x590 2 M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 1 M78 CENTER SLIDE BRACE W4L04712 5 8 x3 3 8 x14 1 4 16x86x362 2 N...

Page 16: ...8 24x112x1160 2 SB1 SWING BEAM W4L06298 5 1 4 x2 x46 134x50x1168 1 W2 SWING BEAM SUPPORT W4L06300 2 x3 3 8 x46 50x86x1168 1 W1 SWINGBEAM SUPPORT W4L15010 2 x3 3 8 x42 3 8 50x86x1075 1 1 E1 FRONT UPPER...

Page 17: ...6 22 BOLT WH 5 16x4 1 2 H100021 1 NUT BARREL WH 5 16x7 8 H100005 52 NUT BARREL WH 5 16x1 1 2 H100006 4 NUT BARREL WH 5 16x1 3 4 H100007 2 LAG SCREW WH 5 16x2 H100027 9 BOLT HEX 5 16x2 3 4 H100047 4 BO...

Page 18: ...NUT 5 16 H100074 37 9 1 2 SWING HANGER QUICK LINK H100099 6 WASHER LOCK EXT 8x19 H100030 64 WASHER LOCK EXT 12x19 H100031 40 WASHER SAFETY 17x30 H100103 4 WASHER FLAT 8x27 H100105 15 WASHER LOCK INT 8...

Page 19: ...EFT A4M00511 1 SWING BEAM EXT BRACKET BLUE RIGHT A4M00512 1 SWING BEAM SINGLE CLAMP BLUE A4M01000 2 MOLDED SWING SEAT BLUE BLUE 461c c A6P00329 2 A REVISION TAG A100314 1 BLUE HC ROCK 1 A6P00041 2 BLU...

Page 20: ...AIL BO TTOM LEFT A6P00177 1 SLIDE RAIL BOTTOM RIG HT A6P00179 1 SLIDE RAIL TO P RIGHT A6P00178 1 SLIDE BED 8 BLUE A6P00358 1 METAL TRAPEZE BLUE A4M00697 1 TARP 4x580x1736 A6P00328 1 GROUND STAKE REBAR...

Page 21: ...OINT BRACKET BLUE 1 PLC NUT BARREL WH 1 4x7 8 4 PLCS BOLT WH 1 4x1 1 2 4 PLCS BOLT WH 1 4x1 1 2 H100143 4 NUT BARREL WH 1 4x7 8 H100140 4 SB2 SB1 BOLT WH 5 16x 4 1 4 2 PLCS WASHER LOCK EXT 12x19 2 PLC...

Page 22: ...x19 2 PLCS WASHER LOCK EXT 12x19 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS Q1 Q1 Q1 SWING BEAM GROUND BOARD W4L07242 1 x4 3 8 x45 5 8 24x112x1160 2 WASHER LOCK EXT 12x19 H100031 2 WASHER LOCK EXT 8x19 H100...

Page 23: ...C W2 E9 E10 E10 E9 E9 UPPER ANGLE BRACE BOARD W4L07239 1 3 8 x3 3 8 x34 1 8 36x86x866 2 E10 LOWER ANGLE BRACE BOARD W4L07241 1 3 8 x3 3 8 x46 36x86x1168 2 W2 SWING BEAM SUPPORT W4L07238 2 x3 3 8 x46 5...

Page 24: ...2 PLCS BOLT WH 5 16x2 4 PLCS WASHER LOCK EXT 12x19 8 PLCS NUT BARREL WH 5 16x7 8 8 PLCS G1 END SUPPORT W4L06302 1 x5 1 4 x42 7 8 24x134x1090 1 METAL L BRACKET BLUE A4M00938 2 BOLT WH 5 16x3 H100016 2...

Page 25: ...2 PLCS SWING BEAM SINGLE CLAMP BLUE A4M01000 2 9 1 2 SWING HANGER QUICK LINK H100099 6 BOLT HEX 5 16x2 3 4 H100047 2 WASHER SAFETY 17x30 H100103 4 NUT LOCK 5 16 H100110 8 WASHER FLAT 8x27 H100105 10 L...

Page 26: ...LEFT 2 PLCS SWING BEAM EXT BRACKET BLUE RIGHT 2 PLCS THESE 2 BOLTS ARE REQUIRED FOR IMPROVED STRUCTURAL STRENGTH OF W2 SUPPORT AND MUST BE INSTALLED SWING BEAM EXT BRACKET BLUE LEFT A4M00511 1 SWING...

Page 27: ...SWING BEAM ASSEMBLY STEP 7 BOLT WH 5 16x1 3 4 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS NUT BARREL WH 5 16x7 8 H100005 3 BOLT WH 5 16x1 3 4 H100011 3 INSERT 27...

Page 28: ...BE SURE TO PLACE SLIDE BRACE UP 1 2 FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN USE A 3 8 DRILL BIT TO DRILL HOLE PATTERN M77 SLIDE BRACE W4L04711 5 8 x3 3 8 x14 1 4 16x86x362 BOLT WH 5...

Page 29: ...176 1 SLIDE RAIL BOTTOM RIGHT A6P00179 1 SLIDE RAIL BOTTOM LEFT A6P00177 1 SLIDE RAIL TOP RIGHT A6P00178 1 USING A 1 8 DRILL BIT PILOT DRILL ALL SCREW DIMPLES ALONG THE BOTTOM AND END EDGE OF THE SLID...

Page 30: ...INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL FIG 1 HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN...

Page 31: ...D SUPPORT BOARDS ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET SECURE USING 2 1 2 SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN REPEAT PROCESS FOR OPPOSITE SLIDE RAIL SCREW PFH 8x2 1 2 24 SCRE...

Page 32: ...06277 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 TOP BOTTOM T NUT 5 16 4 FRONT LEFT UPRIGHT ASSEMBLY METAL DECK BRACE 380 C C BLUE A4M00999 1 E1 E2 BOLT WH 5 16x3 2 PLCS WASHER LOCK EXT 12x19 2 PLCS T NUT 5 16...

Page 33: ...1 3 8 x3 3 8 x42 7 8 36x86x1090 1 T NUT 5 16 4 FRONT RIGHT UPRIGHT ASSEMBLY METAL DECK BRACE 380 C C BLUE A4M00999 1 E3 E4 METAL DECK BRACE 380 C C BLUE 1 PLC NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOC...

Page 34: ...REAR LOWER LEFT FORT LEG W4L06382 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 METAL DECK BRACE 380 C C BLUE A4M00999 1 METAL DECK BRACE 380 C C BLUE 1 PLC WASHER LOCK EXT 12x19 2 PLC NUT BARREL WH 5 16x7 8 2 P...

Page 35: ...x 86 x 1168 1 E8 REAR LOWER RIGHT FORT LEG W4L06380 1 3 8 x3 3 8 x42 7 8 36x86x1090 1 METAL DECK BRACE 380 C C BLUE A4M00999 1 T NUT 5 16 4 PLCS METAL DECK BRACE 380 C C BLUE 1 PLC E8 E7 WASHER LOCK...

Page 36: ...16x7 8 2 WASHER LOCK EXT 8x19 2 WASHER LOCK EXT 12x19 2 BOLT WH 5 16x1 2 2 H1 UNIVERSAL GROUND BOARD W4L06276 1 x3 3 8 x42 24x86x1066 2 H1 H1 NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOCK EXT 12x19 2 PLCS...

Page 37: ...NUT BARREL WH 5 16x7 8 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 2 2 PLCS BOLT WH 5 16x1 2 2 NUT BARREL WH 5 16x7 8 2 BOLT WH 5 16x4 1 4 8 PLCS WASHER LOCK EXT 8x19 8 PLCS H2 FLOOR RAIL W4L121...

Page 38: ...DE GROUND BOARD ASSEMBLY WASHER LOCK EXT 8x19 2 H1 UNIVERSAL GROUND BOARD W4L06276 1 x3 3 8 x42 24x86x1066 2 T NUT 5 16 2 BOLT WH 5 16x1 2 H1 H1 BOLT WH 5 16x1 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT...

Page 39: ...H3 FLOOR RAIL W4L12104 1 x3 3 8 x46 24x86x1168 1 H3 T NUT 5 16 6 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x4 1 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x4 1 4 4 PLCS NUT BARREL WH 5 16x7 8...

Page 40: ...P 9 M3 GROUND BOARD W4L04794 5 8 x3 3 8 x23 1 4 16x86x590 2 SCREW PFH 8x1 1 2 8 M3 M3 SCREW PFH 8x1 1 2 8 PLCS NOTE ALIGN PILOT HOLES IN M3 GROUND BOARDS WITH PILOT HOLES IN UPRIGHTS INSTALL AS SHOWN...

Page 41: ...BOLT WH 5 16x4 1 4 2 WASHER LOCK EXT 8x19 2 STEP 10 W1 SWINGBEAM SUPPORT W4L15010 2 x3 3 8 x42 3 8 50x86x1075 1 BOLT WH 5 16x4 1 4 2 PLCS NOTE PROFILE DIRECTION WASHER LOCK EXT 8x19 2 PLCS W1 41...

Page 42: ...N6 FLOOR BOARD W4L06286 5 8 x2 x16 1 2 16x50x418 1 M2 FLOOR BOARD W4L06287 5 8 x3 3 8 x16 3 8 16x86x416 2 2 FP1 FLOOR PANEL W2A01901 1 1 4 x19 7 8 x16 7 8 32x504x430 STEP 11 M2 FP1 N6 FP1 M2 SCREW PF...

Page 43: ...ADDER RUNG W4L06283 1 3 8 x1 3 8 x23 1 4 36x36x590 3 STEP 12 SCREW PFH 8x2 1 2 12 SCREW PFH 8x2 1 2 12 PLCS NOTE ALIGN PILOT HOLES IN P1 LADDER RUNGS WITH PILOT HOLES IN UPRIGHTS INSTALL AS SHOWN P1 P...

Page 44: ...T NUT 1 4 8 WASHER LOCK INT 8x15 8 BOLT PTH 1 4x3 4 8 BLUE HC ROCK 1 A6P00041 2 K2 T NUT 1 4 8 PLCS BOLT PTH 1 4x3 4 8 PLCS WASHER LOCK INT 8x15 8 PLCS BLUE HC ROCK 1 SEE BELOW SCREW PFH 8x1 1 2 20 P...

Page 45: ...WASHER LOCK EXT 8x19 2 PLCS WASHER LOCK EXT 12x19 4 PLCS WASHER LOCK EXT 8x19 8 PLCS BOLT WH 5 16x4 8 PLCS L1 L1 H4 4 PLCS LAG SCREW WH 5 16x2 2 PLCS WASHER LOCK EXT 6x15 4 PLCS LAG SCREW WH 1 4x2 4 P...

Page 46: ...622 2 P2 TARP SUPPORT W4L15017 1 3 8 x1 3 8 x20 1 4 36x36x514 1 F1 N3 M4 M4 SCREW PFH 8x2 1 2 2 PLCS T NUT 5 16 2 PLCS BOLT WH 5 16x2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS P2 P2 T NUT 1 4 2 PLCS BOLT WH...

Page 47: ...SCREW PWH 8x5 8 9 TARP 4x580x1736 A6P00328 1 STEP 16 TARP 4x580x1736 1 PLC SCREW PWH 8x5 8 3 PLC SCREW PWH 8x5 8 6 PLCS 3 LEFT 3 RIGHT ADJUST OVERLAP SO TARP IS TIGHT 1 60 SPACING 47...

Page 48: ...5 16x2 6 WASHER LOCK EXT 8x19 6 N1 WALL RAIL W4L06288 5 8 x2 3 8 x39 7 8 16x60x1012 1 N2 WALL RAIL W4L06289 5 8 x2 3 8 x29 5 8 16x60x754 1 STEP 17 N2 N1 LAG SCREW WH 5 16x2 6 PLCS WASHER LOCK EXT 8x1...

Page 49: ...N4 WALL BOARD W4L06296 5 8 x2 3 8 x14 5 8 16x60x372 4 N5 WALL BOARD W4L06297 5 8 x2 3 8 x14 5 8 16x60x372 2 STEP 18 SCREW PFH 8x1 1 8 12 N5 N4 N4 N4 N4 N5 SCREW PFH 8x1 1 8 12 PLCS 1 5 8 6 SPCS 49...

Page 50: ...4x60x802 2 STEP 19 SAFETY SWING RAIL ASSEMBLY T NUT 5 16 1 SCREW PFH 8x1 1 2 2 M5 BOARD W4L11800 5 8 x3 3 8 x24 1 8 16x86x612 1 INSTALL T NUT FIRST BOLT WH 5 16x1 1 T NUT 5 16 1 PLC BOLT WH 5 16x1 1 P...

Page 51: ...SAFETY SWING RAIL ASSEMBLY 1 SAFETY SWING RAIL ASSEMBLY SCREW PFH 8x2 1 2 4 STEP 20 SCREW PFH 8x1 1 2 2 SCREW PFH 8x1 1 2 2 PLCS SCREW PFH 8x2 1 2 4 PLCS 51...

Page 52: ...TAG A100314 1 A REVISION TAG 1 PLC SCREW PWH 8x5 8 2 PLCS HAND GRIP BLUE PLASTIC 2 PLCS WASHER LOCK EXT 6x15 4 PLCS BOLT WH 1 4x1 3 4 4 PLCS EA HAND GRIP BLUE PLASTIC A6P00314 2 BOLT WH 1 4x1 3 4 4 W...

Page 53: ...1 SWING BEAM ASSEMBLY STEP 22 NUT LOCK 5 16 2 BOLT HEX 5 16x2 3 4 2 WASHER FLAT 8x27 4 WASHER FLAT 8x27 4 PLCS BOLT HEX 5 16x2 3 4 2 PLCS NUT LOCK 5 16 2 PLCS TIGHTEN NOW 53...

Page 54: ...T THE BOTTOM OF THE SWING SEAT WHEN SITTING ON IT IS LOCATED NO LOWER THAN 35 cm 13 7 8 INCHES FROM THE GROUND MOLDED SWING SEAT BLUE BLUE 461c c A6P00329 2 STEP 23 MOLDED SWING SEAT with ROPE 2 PLCS...

Page 55: ...STEP 24 METAL TRAPEZE BLUE A4M00697 1 METAL TRAPEZE BLUE 1 PLC TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK 55...

Page 56: ...T NUT 5 16 2 1 SPEEDY SLIDE B L 4 PCS NARROW DRILLING PATTERN CENTER SLIDE AND ALIGN TO DIMENSION DRILL 7 16 11mm HOLES AND INSTALL HARDWARE 2 5 8 in 67 mm 3 3 8 in 86 mm 1 in 26 mm T NUT 5 16 2 PLCS...

Page 57: ...STAKE GROUND STAKE GROUND STAKE GROUND STAKE GROUND STAKE GROUND STAKE REBAR A4M00527 6 NUT BARREL WH 5 16x7 8 6 WASHER LOCK EXT 12x19 6 BOLT WH 5 16x1 2 6 GROUND STAKE REBAR BOLT WH 5 16x1 2 4 PLCS N...

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