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WARNING

 

OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS

IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING 

THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. 

DO NOT climb or walk on the roof for any reason

Requires two or more people to assemble safely

Check for underground utilities before digging or

driving stakes into the ground.

Check carefully for overhead lines and ensure there is

at least 6ft (2m) clearance from any overhead electrical

wires.

Permanent structures may require a building permit.

As the purchaser and or installer of this product you are 

advised to consult local planning, zoning and building

inspection departments for guidance on applicable

building codes and/or zoning requirements.

Wood is NOT flame retardant and will burn.  Grills, fire pits

and chimineas are a fire hazard if place too close to your

structure.

Wear gloves to avoid injury during installation.

During installation, follow all safety warnings provided

with your tools and use safety glasses.

Check all nuts and bolts twice monthly during the usage

season and tighten as required.(But not so tight that you

crack the wood)   It is particularly important that this

procedure be followed at the beginning of each season.

Oil all metallic moving parts monthly during the usage

period.

Check all coverings for bolts and sharp edges twice

monthly during usage season to be certain they are in

place.  Replace when necessary.  It is especially important

to do this at the beginning of each new season.

For rusted areas on metallic members such as hinges,

brackets, etc. sand and repaint, using a non lead-based

paint meeting the requirements of Title 16 CRF Part 1303.

Inspect wood parts monthly.  The grain of the wood

sometimes will lift in the dry season causing splinters to

appear.  Light sanding may be necessary to maintain a

safe environment.  Treating your Product with protection

(sealant) after sanding will help prevent severe checking/

splitting and other weather damage.

We have applied a waterborne translucent stain to your

unit.  This is done for color only. Once or twice a year,

depending on your climate conditions, you must apply

some type of protection (sealant) to the wood of your unit.

Prior to the application of sealant, lightly sand any “rough” 

spots on your set.  Please note this is a requirement of

your warranty.

Owner’s Manual

Operating Instructions and Safety Warnings

3

Summary of Contents for 1806818

Page 1: ...assembly manual to register your set or to order replacement parts please visit www backyarddisovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE REFERENCE INTHE EVENTTHATYOU NEEDTO ORDER REPLACEMENT PARTS...

Page 2: ...m for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor rec...

Page 3: ...nd safety information Ensure there are no missing pieces by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Stru...

Page 4: ...ture including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warpi...

Page 5: ...season and tighten as required But not so tight that you crack the wood It is particularly important that this procedure be followed at the beginning of each season Oil all metallic moving parts month...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...tighten until instructed LOCK WASHER LOCK WASHER BOLT BARREL NUT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opp...

Page 8: ...le Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any...

Page 9: ...ult Helper Phillips Screw Driver Drill Attachments Phillips Head These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor prod...

Page 10: ...easier if items are sorted by phase 3 Pay close attention to make sure you are using the correct hardware in the correct step Using incorrect hardware may result in improper assembly 4 Whenever a T nu...

Page 11: ...4x102 2 N3 RIGHT SIDE LEG W4L11453 5 8 x2 3 8 x26 3 4 16x60x678 2 N4 LEFT SIDE LEG W4L11454 5 8 x2 3 8 x25 3 4 16x60x653 2 N5 RIGHT LEG W4L11455 5 8 x2 3 8 x26 3 4 16x60x678 2 N6 LEFT LEG W4L11456 5 8...

Page 12: ...WH 1 4x2 BLK H100488 18 SCREW PFH 8x1 1 4 BLK H100387 4 SCREW PFH 8x1 1 2 BLK H100200 9 SCREW PWH 8x5 8 BLK H100202 13 T 30 TORX BIT H100147 2 T 30 TORX WRENCH H100114 2 NUT LOCK 1 2 BLK H100563 2 WAS...

Page 13: ...LL HANDLE A4M00559 3 BOTTLE CAP OPENER A4M00654 1 SPOKED WHEEL A6P00136 2 RIGHT FRONT LEG PLATE A4M00660 1 RIGHT REAR LEG PLATE A4M00659 1 610 MM THREADED ROD A4M00658 1 SQ A REVISION TAG A100314 1 1...

Page 14: ...R ASSEMBLY W2A02527 20 7 8 x28 7 8 x17 1 4 530x734x439 N3 RIGHT SIDE LEG W4L11453 5 8 x2 3 8 x26 3 4 16x60x678 2 N4 LEFT SIDE LEG W4L11454 5 8 x2 3 8 x25 3 4 16x60x653 2 WASHER LOCK EXT 6x15 BLK 8 PLC...

Page 15: ...8 WASHER LOCK EXT 6x15 BLK 8 N5 RIGHT LEG W4L11455 5 8 x2 3 8 x26 3 4 16x60x678 2 N6 LEFT LEG W4L11456 5 8 x2 3 8 x25 3 4 16x60x653 2 N5 N5 N6 N6 WASHER LOCK EXT 6x15 BLK 8 PLCS BOLT WH 1 4x2 BLK 8 PL...

Page 16: ...EP 3 AA1 WHEEL BLOCK W4L11457 2 3 8 x1 3 4 x4 60x44x102 2 SCREW PFH 8x1 1 2 BLK 8 NOTE THREADED ROD MAY BE INSTALLED AT THIS TIME TO LINE UP HOLES NOTE HOLE LOCATION SCREW PFH 8x1 1 2 BLK 8 PLCS AA1 1...

Page 17: ...STEP 4 90 L BRACKET BLK A4M00555 2 SCREW PWH 8x5 8 BLK 4 5 in 90 L BRACKET BLK 2 PLCS SCREW PWH 8x5 8 BLK 4 PLCS 15...

Page 18: ...STEP 5 NUT LOCK 1 2 BLK 2 610 MM THREADED ROD A4M00658 1 SPOKED WHEEL A6P00136 2 TIGHTEN TIGHTEN SPOKED WHEEL 2 PLCS NUT LOCK 1 2 BLK 2 PLCS 610 MM THREADED ROD FLAT SIDE TOWARD COOLER 16...

Page 19: ...STEP 6 SCREW PWH 8x5 8 BLK 4 RIGHT FRONT LEG PLATE A4M00660 1 RIGHT REAR LEG PLATE A4M00659 1 RIGHT FRONT LEG PLATE RIGHT REAR LEG PLATE SCREW PWH 8x5 8 BLK 4 PLCS 17...

Page 20: ...STEP 7 PULL HANDLE A4M00559 2 PULL HANDLE 2 PLCS SCREWS INCLUDED IN PULL HANDLE KIT 8 PLCS 18...

Page 21: ...PFH 8x1 1 4 BLK 2 BOTTLE CAP BIN A4M00872 1 SCREW PWH 8x5 8 BLK 2 0 in 2 1 8 in 4 3 4 in 12 3 8 in 16 1 8 in 0 in 5 1 8 in 6 1 8 in 7 1 8 in 7 7 8 in BOTTLE CAP OPENER SCREW PFH 8x1 1 4 BLK 2 PLCS SCR...

Page 22: ...STEP 9 SCREW PFH 8x1 1 4 BLK 2 CUP HOLDER A4M00911 1 CUP HOLDER SCREW PFH 8x1 1 4 BLK 2 PLCS 6 1 4 in 2 1 4 in 20...

Page 23: ...STEP 10 PULL HANDLE A4M00559 1 SQ A REVISION TAG A100314 1 SCREW PWH 8x5 8 BLK 2 A REVISION TAG SCREW PWH 8x5 8 BLK 2 PLCS PULL HANDLE SCREWS INCLUDED IN PULL HANDLE KIT 4 PLCS 7 1 4 in 21...

Page 24: ...STEP 11 TOOLS REQUIRED TIGHTEN DRAIN PLUG TO PREVENT LEAKS IMPORTANT BOTTOM VIEW TIGHTEN 22...

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