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Backyard Discovery 1601017, Owner'S Manual

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Backyard Discovery 1601017 Owner'S Manual Download Page 67

STEP 30
 

BE SURE ENDS OF 'K8' & 'G1' ARE FLUSH WITH OUTER BOARDS.

 BOLT WH
5/16x3 1/2 

(10)

 BOLT WH
5/16x3 3/4 

(8)

 WASHER

LOCK EXT

8x19 

(18)

 T-NUT 5/16 

(18)

BOLT WH 5/16x3 3/4
(2 PLCS)

BOLT WH 5/16x3 3/4
(4 PLCS)

BOLT WH 5/16x3 1/2
(8 PLCS)

BOLT WH 5/16x3 1/2
(2 PLCS)

WASHER LOCK EXT 8x19
(18 PLCS)

T-NUT 5/16
(18 PLCS)

K8

G1

H6

H5

K1

K2

K1 - GROUND BOARD - W4L06499
5/8"x5 1/4"x57 3/4" (16x134x1466)

(1)

G1 - WALL RAIL - W4L06504
1"x5 1/4"x58 5/8" (24x134x1490)

(1)

K2 - GROUND BOARD - W4L06501
5/8"x5 1/4"x76 3/4" (16x134x1948)

(1)

H5 - FLOOR SUPPORT - W4L06505
1"x3 3/8"x59" (24x86x1498)

(1)

H6 - FLOOR SUPPORT - W4L06512
1"x3 3/8"x59" (24x86x1498)

(1)

K8 - ARCHED RAIL - W4L06507
5/8"x5 1/4"x58 5/8" (16x134x1490)

(1)

BOLT WH 5/16x3 3/4
(2 PLCS)

H21 - SAFETY RAIL - W4L06579
1"x3 3/8"x57 1/8" (24x86x1450)

(1)

H21

Summary of Contents for 1601017

Page 1: ...com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order replacement p...

Page 2: ...G SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCT...

Page 3: ...hat could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in m...

Page 4: ...e likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or us...

Page 5: ...nit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the ma...

Page 6: ...equirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any othe...

Page 7: ...any rough spots on your playset Please note this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will...

Page 8: ...ing X3 1 3 2 Do not install loose fill surfacing over hard surfaces such as concrete or asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacin...

Page 9: ...or more information 8 What is the best way to get started assembling the playset Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin...

Page 10: ...Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver 3 16 5 16 1 8 3 8 Drill Bits Tools Required for Installation These a...

Page 11: ...e bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important inform...

Page 12: ...3 x3 x84 76x76x2135 1 B8 POST W2A01869 3 x3 x84 76x76x2135 1 B9 POST W4L06372 3 x3 x19 5 8 76x76x500 2 B10 POST W4L06480 3 x3 x19 5 8 76x76x500 4 B11 POST W4L06576 3 x3 x19 5 8 76x76x500 2 E1 FLOOR S...

Page 13: ...W4L06503 1 x5 1 4 x68 3 8 24x134x1738 1 G50 GROUND BOARD W100947 1 x5 1 4 x86 3 4 24x134x2202 1 H1 ROOF RAIL W4L06487 1 x3 3 8 x86 5 8 24x86x2200 2 H2 ROOF RAIL W4L06517 1 x3 3 8 x76 3 8 24x86x1940 2...

Page 14: ...4x86x471 1 H16 ARCHED WALL BOARD W4L06572 1 x3 3 8 x18 3 8 24x86x466 2 H17 WALL RAIL W4L06570 1 x3 3 8 x17 7 8 24x86x455 1 H18 FLOOR SUPPORT W4L06573 1 x3 3 8 x69 1 4 24x86x1758 1 H19 FLOOR SUPPORT W4...

Page 15: ...x1758 1 K5 GROUND BOARD W4L06357 5 8 x5 1 4 x68 5 8 16x134x1742 1 K6 GROUND BOARD W4L06483 5 8 x5 1 4 x68 5 8 16x134x1742 1 K7 GROUND BOARD W4L06360 5 8 x5 1 4 x67 3 8 16x134x1710 1 K8 ARCHED RAIL W4L...

Page 16: ...x25 7 8 16x112x656 1 M1 WALL RAIL W4L06371 5 8 x3 3 8 x67 3 8 16x86x1710 1 M2 ROOF RAFTER W4L06489 5 8 x3 3 8 x62 1 4 16x86x1582 4 M3 ROOF RAFTER W4L06518 5 8 x3 3 8 x55 16x86x1398 4 M4 WALL RAIL W4L...

Page 17: ...515 5 8 x3 3 8 x16 1 2 16x86x418 1 M14 WALL RAIL W4L06526 5 8 x3 3 8 x15 7 8 16x86x402 1 M15 WALL BOARD W4L04840 5 8 x3 3 8 x25 7 8 16x86x656 8 M47 PICKET 51 W4L05620 5 8 x3 3 8 x25 1 4 16x86x640 20 M...

Page 18: ...PORT W102417 3 3 8 x3 3 8 x49 3 8 86x86x1254 1 W1 SUPPORT BOARD W4L06577 2 x3 3 8 x68 3 8 50x86x1738 1 AD1 WALL RAIL W4L06494 1 x4 x38 24x102x964 1 Y2 FLOOR BOARD W4L06364 5 8 x3 7 8 x32 16x100x812 4...

Page 19: ...1 1 4 H100009 9 H BOLT WH 5 16x1 1 2 H100010 27 J BOLT WH 5 16x1 3 4 H100011 28 K BOLT WH 5 16x2 H100012 7 M BOLT WH 5 16x2 1 2 H100014 2 N BOLT WH 5 16x2 3 4 H100015 4 P BOLT WH 5 16x3 H100016 6 R BO...

Page 20: ...0030 207 AD WASHER LOCK EXT 12x19 H100031 12 AJ BOLT HEX 5 16x1 1 4 H100042 4 AQ BOLT HEX 5 16x4 H100052 2 AT BOLT HEX 3 8x5 3 4 H100056 13 BX WASHER SPLIT 5 16 H100095 4 CA WASHER FLAT 11x25 H100102...

Page 21: ...EW PFH 8x2 1 2 H100090 9 BV SCREW PFH 8x2 1 4 H100091 44 BW SCREW PFH 8x3 H100092 41 WG SWING HANGER QUICK LINK 86 BOARD H100098 3 CK SCREW PFH 8x2 H100111 30 CY SCREW PWH 8x5 8 H100128 24 KY BOLT WH...

Page 22: ...4x505 A100034 21 34 OD x 2 77 W x 505 4 DX SLIDE BED 10 LIGHT GREEN A100035 1 EF CHAIN GREEN 57 A100047 4 FA QUICK LINK A100069 6 LP STEERING WHEEL A100105 1 FX HAND GRIP METAL GREEN 381 c c A100118 4...

Page 23: ...T A100326 1 TZ L BRACKET 2 5x38x50x55 A100340 8 SWING HANGER A4M00505 6 90 L BRACKET BLK A4M00555 4 TRAPEZE A6P00034 1 GREEN HC ROCK 1 A6P00036 5 GREEN HC ROCK 2 A6P00037 6 SWING SEAT GREEN A6P00054 2...

Page 24: ...Parts Identification Accessories NOT TO SCALE ROPE LADDER A6P00112 1 CLIMBING ROPE A6P00092 1 1 SPIRAL SLIDE 9168022...

Page 25: ...5 FOOT LADDER ASSEMBLY STEP 1 SCREW PFH 8x2 10 PLCS H76 H77 H77 LEFT UPRIGHT W100972 1 x3 3 8 x64 3 8 24x86x1634 1 H76 LADDER RUNG W100611 1 x3 3 8 x18 1 8 24x86x460 5 SCREW PFH 8x2 10...

Page 26: ...5 FOOT LADDER ASSEMBLY STEP 2 SCREW PFH 8x2 10 PLCS H78 SCREW PFH 8x2 10 H78 RIGHT UPRIGHT W100973 1 x3 3 8 x64 3 8 24x86x1634 1...

Page 27: ...FOOT LADDER ASSEMBLY STEP 3 SCREW PFH 8x2 8 PLCS SCREW PFH 8x2 8 M107 M73 M73 REAR SUPPORT W100610 5 8 x3 3 8 x19 1 4 16x86x488 1 M107 ATTACHMENT BOARD W103559 5 8 x3 3 8 x19 1 4 16x86x488 1 1 1 4 FLU...

Page 28: ...5 FOOT LADDER ASSEMBLY STEP 4 JV HAND GRIP GREEN 816 c c A100134 2 JV LAG SCREW WH 1 4x1 1 2 4 PLCS LAG SCREW WH 1 4x1 1 2 4...

Page 29: ...3 PLCS SWING BEAM EXTENSION BRACKET RIGHT 1 PLC SWING BEAM EXTENSION BRACKET LEFT 1 PLC A50 SWING BEAM W102416 3 3 8 x5 1 4 x89 1 2 86x134x2274 1 GD L BRACKET 66x66x127 A100140 2 TC SWING BEAM EXTENS...

Page 30: ...BOLT HEX 3 8x5 3 4 12 WASHER LOCK INT 10x18 12 PLCS WASHER FLAT 11x25 12 PLCS BOLT HEX 3 8x5 3 4 12 PLCS T NUT 3 8 12 PLCS SWING HANGER 6 PLCS WASHER LOCK INT 10x18 12 WASHER FLAT 11x25 12 T NUT 3 8 1...

Page 31: ...SWINGBEAM ASSEMBLY STEP 3 SP50 BOLT WH 5 16x3 2 PLCS NUT BARREL WH 5 16x7 8 2 PLCS NUT BARREL WH 5 16x7 8 2 BOLT WH 5 16x3 2 SP50 SWING BEAM SUPPORT W102417 3 3 8 x3 3 8 x49 3 8 86x86x1254 1 NOTE HOLE...

Page 32: ...UT BARREL WH 5 16x1 1 2 2 PLCS BOLT WH 5 16X6 1 PLC NUT BARREL WH 5 16x7 8 1 PLC NUT BARREL WH 5 16x1 1 2 2 WASHER LOCK EXT 8x19 5 WASHER LOCK EXT 12x19 5 NUT BARREL WH 5 16x7 8 3 BOLT WH 5 16X6 1 BOL...

Page 33: ...x2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS WASHER LOCK EXT 12x19 4 PLCS NUT BARREL WH 5 16x7 8 4 PLCS NUT BARREL WH 5 16x7 8 4 WASHER LOCK EXT 8x19 4 WASHER LOCK EXT 12x19 4 BOLT WH 5 16x2 4 G50 GROUND BOA...

Page 34: ...SLIDE BED BEFORE MARKING HOLE PATTERN USE A 3 8 DRILL BIT TO DRILL HOLE PATTERN M70 SLIDE BED SUPPORT W100935 5 8 x3 3 8 x19 7 8 16x86x505 1 BOLT WH 5 16x1 2 3 STEP 1 10 FOOT SLIDE ASSEMBLY SEE SLIDE...

Page 35: ...REEN A100030 1 TR SLIDE RAIL 10 TOP RIGHT GREEN A100033 1 DT SLIDE RAIL 10 TOP LEFT GREEN A100032 1 BOLT WH 5 16x3 4 8 WASHER LOCK EXT 8x19 8 NUT BARREL WH 5 16x1 1 2 8 Using an 1 8 drill bit Pilot dr...

Page 36: ...BED AT THE BOTTOM OF THE SLIDE RAIL FIG 1 HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAV...

Page 37: ...UPPORT TUBES AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET SECURE USING 2 1 2 SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN REPEAT PROCESS FOR OPPOSITE SLIDE RAIL SCREW PFH 8...

Page 38: ...76x76x2135 1 B1 POST W4L06358 3 x3 x84 76x76x2135 1 G3 WALL RAIL W4L06506 1 x5 1 4 x38 24x134x964 1 G4 ARCHED RAIL W4L06363 1 x5 1 4 x38 24x134x964 1 H14 FLOOR SUPPORT W4L06502 1 x3 3 8 x38 24x86x964...

Page 39: ...1 2 4 PLCS G2 B3 B8 H12 N1 K10 H20 HOLES TOWARD TOP B8 POST W2A01869 3 x3 x84 76x76x2135 1 B3 POST W4L06493 3 x3 x84 76x76x2135 1 K10 GROUND BOARD W4L06359 5 8 x5 1 4 x55 1 4 16x134x1402 1 H20 DECK BR...

Page 40: ...3 4 2 PLCS BOLT WH 5 16x3 1 2 8 PLCS T NUT 5 16 14 PLCS K4 K3 H18 K5 K7 K4 WALL RAIL W4L06367 5 8 x5 1 4 x69 1 4 16x134x1758 1 K3 ARCHED RAIL W4L06366 5 8 x5 1 4 x69 1 4 16x134x1758 1 K5 GROUND BOARD...

Page 41: ...16x4 1 2 1 PLC WASHER LOCK EXT 8x19 3 PLCS T NUT 5 16 2 PLCS BOLT WH 5 16x3 3 4 1 PLC LAG SCREW WH 5 16x1 1 2 1 PLC BOLT WH 5 16x4 1 2 1 LAG SCREW WH 5 16x1 1 2 1 E2 H3 E2 RAIL W4L06481 1 3 8 x3 x61...

Page 42: ...T WH 5 16x1 3 4 3 PLCS WASHER LOCK EXT 8x19 3 PLCS T NUT 5 16 3 PLCS LAG SCREW WH 1 4x1 1 2 3 PLCS WASHER LOCK EXT 6x15 3 PLCS H20 H20 H20 BOLT WH 5 16x1 3 4 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 1...

Page 43: ...REW PFH 8x2 1 2 4 PLCS SCREW PFH 8x2 1 4 8 PLCS J1 4 PLCS H4 H4 FLOOR JOIST W4L06365 1 x3 3 8 x67 3 8 24x86x1710 1 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 4 SCREW PFH 8x2 1 2 4 SCREW PFH 8x2 1 4...

Page 44: ...STEP 7 SCREW PFH 8x1 1 2 96 PLCS Y2 FLOOR BOARD W4L06364 5 8 x3 7 8 x32 16x100x812 2 FP1 FLOOR PANEL W2A01870 1 1 4 x20 3 8 x39 7 8 32x519x1012 3 FP1 3 PLCS SCREW PFH 8x1 1 2 96 Y2 Y2...

Page 45: ...NUT BARREL WH 1 4x5 8 2 PLCS WASHER LOCK EXT 8x15 2 PLCS 90 L BRACKET BLK 1 PLC BOLT WH 1 4x1 2 2 PLCS T NUT 5 16 3 PLCS BOLT WH 5 16x1 1 2 1 PLC K6 E2 K6 GROUND BOARD W4L06483 5 8 x5 1 4 x68 5 8 16x1...

Page 46: ...P 9 SCREW PFH 8x1 1 2 24 SCREW PFH 8x1 1 2 24 PLCS Q2 Q2 G5 NOTE ID HOLES G5 SAND BOX SEAT W4L06497 1 x5 1 4 x17 3 4 24x134x450 2 Q2 SUPPORT BOARD W4L06496 1 x4 3 8 x4 3 8 24x112x110 4 ID HOLE IN CORN...

Page 47: ...SCREW WH 5 16x1 1 2 2 WASHER LOCK EXT 8x19 6 PLCS LAG SCREW WH 5 16x1 1 2 2 PLCS M1 AD1 AD1 WALL RAIL W4L06494 1 x4 x38 24x102x964 1 M1 WALL RAIL W4L06371 5 8 x3 3 8 x67 3 8 16x86x1710 1 LAG SCREW WH...

Page 48: ...STEP 11 M47 PICKET 51 W4L05620 5 8 x3 3 8 x25 1 4 16x86x640 9 3 1 16 TYPICAL SPACING SCREW PFH 8x1 1 8 36 PLCS SCREW PFH 8x1 1 8 36...

Page 49: ...REL WH 1 4x5 8 1 PLC WASHER LOCK EXT 8x15 1 PLC T NUT 1 4 1 PLC T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 4 2 PLCS 3 1 4 3 1 4 1 3 4 SCREW PFH 8x1 1 8 8 PLCS BOLT WH 5 16x1 1 4 2...

Page 50: ...6x3 3 4 2 PLCS BOLT WH 5 16x3 3 4 2 PLCS BOLT WH 5 16x3 1 2 2 PLCS WASHER LOCK EXT 8x19 10 PLCS T NUT 5 16 8 PLCS B10 B10 B9 B9 B10 POST W4L06480 3 x3 x19 5 8 76x76x500 2 B9 POST W4L06372 3 x3 x19 5 8...

Page 51: ...STEP 14 BOLT WH 5 16x3 3 4 4 WASHER LOCK EXT 8x19 4 T NUT 5 16 4 BOLT WH 5 16x3 3 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS H1 ROOF RAIL W4L06487 1 x3 3 8 x86 5 8 24x86x2200 2...

Page 52: ...1 1 2 4 BOLT WH 5 16x1 1 2 4 SCREW PFH 8x1 1 2 4 PLCS T NUT 5 16 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x1 1 2 4 PLCS 40 1 16 J3 M2 4 PLCS M2 ROOF RAFTER W4L06489 5 8 x3 3 8 x62 1 4 16x86x1582...

Page 53: ...NUT 5 16 6 SCREW PFH 8x2 1 4 8 SCREW PFH 8x2 1 4 8 PLCS BOLT WH 5 16x3 3 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 6 PLCS HOLES TOWARD TOP J2 H13 J2 J2 TARP SUPPORT W4L06488 1 x2 3 8 x38 24x60x...

Page 54: ...16 SCREW PFH 8x1 1 8 4 PLCS K80 N3 N3 N92 4 4 1 K80 SUNBURST HALF MOON W103694 5 8 x3 3 4 x10 3 8 16x96x264 4 N3 SUNBURST SPOKE W4L06491 5 8 x2 3 8 x7 1 2 16x60x190 8 N92 VERTICAL SUNBURST SPOKE W1040...

Page 55: ...STEP 18 SCREW PFH 8x1 1 8 16 2 SUNBURST ASSEMBLY SCREW PFH 8x1 1 8 16 PLCS N2 N2 SUNBURST ASSEMBLY SUNBURST ASSEMBLY N2 SUNBURST BOARD W4L06492 5 8 x2 3 8 x29 1 8 16x60x740 2...

Page 56: ...STEP 19 SCREW PWH 8x5 8 8 PLCS TARP 1 PLC SCREW PWH 8x5 8 8 TARP A6P00091 36 5 8 x132 930x3352 1...

Page 57: ...M7 M6 M8 M6 M7 M6 M8 M6 M7 M6 M8 M6 M7 M6 M6 ROCK WALL BOARD W4L06484 5 8 x3 3 8 x31 3 4 16x86x808 9 M7 ROCK WALL BOARD W4L06485 5 8 x3 3 8 x31 3 4 16x86x808 4 M8 ROCK WALL BOARD W4L06486 5 8 x3 3 8 x...

Page 58: ...4 22 PLCS GREEN HC ROCK 1 GREEN HC ROCK 2 GREEN HC ROCK 2 GREEN HC ROCK 1 GREEN HC ROCK 2 GREEN HC ROCK 2 GREEN HC ROCK 2 GREEN HC ROCK 1 GREEN HC ROCK 1 GREEN HC ROCK 1 GREEN HC ROCK 2 WASHER LOCK IN...

Page 59: ...NUT 5 16 2 LAG SCREW WH 5 16x1 1 2 2 LAG SCREW WH 5 16x1 1 2 2 PLCS BOLT WH 5 16x1 2 2 PLCS T NUT 5 16 2 PLCS HAND GRIP METAL GREEN 381 c c 2 PLCS BOLT WH 5 16x1 2 2 FX HAND GRIP METAL GREEN 381 c c...

Page 60: ...STEP 23 SCREW PWH 8x5 8 2 SCREW PWH 8x5 8 2 PLCS A REVISION TAG 1 PLC SQ A REVISION TAG A100314 1...

Page 61: ...STEP 24 LAG SCREW WH 5 16x1 1 2 1 WASHER FLAT 8x27 1 PLC LAG SCREW WH 5 16x1 1 2 1 PLC PILOT DRILL 3 16 HOLE STEERING WHEEL 1 PLC WASHER FLAT 8x27 1 LP STEERING WHEEL A100105 1...

Page 62: ...STEP 25 KG TIC TAC TOE WITH SCREWS A100198 1 SCREW TAPPING 14x1 1 2 8 PLCS CENTER IN OPENING CENTER IN OPENING...

Page 63: ...STEP 26 TIE KNOT TIE KNOT TIE KNOTS APPROXIMATELY AS SHOWN 4 PLCS 15 5 16 15 5 16 15 5 16 CLIMBING ROPE A6P00092 1...

Page 64: ...NUT 5 16 10 PLCS BOLT WH 5 16x3 3 4 4 PLCS BOLT WH 5 16x3 1 2 2 PLCS K14 H19 G6 B7 B4 K14 WALL RAIL W4L06525 5 8 x5 1 4 x38 16x134x964 1 H19 FLOOR SUPPORT W4L06575 1 x3 3 8 x38 24x86x964 1 G6 GROUND...

Page 65: ...CK BRACE W4L06574 1 x3 3 8 x19 24x86x482 2 WASHER LOCK EXT 6x15 2 LAG SCREW WH 1 4x1 1 2 2 BOLT WH 5 16x1 3 4 2 T NUT 5 16 2 PLCS WASHER LOCK EXT 6x15 2 PLCS LAG SCREW WH 1 4x1 1 2 2 PLCS BOLT WH 5 16...

Page 66: ...OLT WH 5 16x1 1 2 2 PLCS BOLT WH 5 16x3 1 2 4 PLCS LAG SCREW WH 1 4x2 1 G3 G4 H14 K12 B2 B6 H8 HOLES TOWARD BOTTOM HOLES TOWARD BOTTOM B2 POST W4L06370 3 x3 x84 76x76x2135 1 K12 GROUND BOARD W4L06498...

Page 67: ...9 18 PLCS T NUT 5 16 18 PLCS K8 G1 H6 H5 K1 K2 K1 GROUND BOARD W4L06499 5 8 x5 1 4 x57 3 4 16x134x1466 1 G1 WALL RAIL W4L06504 1 x5 1 4 x58 5 8 24x134x1490 1 K2 GROUND BOARD W4L06501 5 8 x5 1 4 x76 3...

Page 68: ...K BRACE W4L06574 1 x3 3 8 x19 24x86x482 4 WASHER LOCK EXT 6x15 4 LAG SCREW WH 1 4x1 1 2 4 BOLT WH 5 16x1 3 4 4 BOLT WH 5 16x1 3 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS WASHER LOCK EXT 6...

Page 69: ...1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 4 SCREW PFH 8x2 1 2 4 SCREW PFH 8x2 1 4 8 SCREW PFH 8x2 1 2 4 PLCS SCREW PFH 8x2 1 4 8 PLCS J1 4 PLCS H7 H7 FLOOR JOIST W4L06508 1 x3 3 8 x57 1 8 24x86x145...

Page 70: ...STEP 33 SCREW PFH 8x1 1 2 81 SCREW PFH 8x1 1 2 81 PLCS Y2 Y2 FP2 3 PLCS Y2 FLOOR BOARD W4L06364 5 8 x3 7 8 x32 16x100x812 2 FP2 FLOOR PANEL W2A01903 1 1 4 x17 x39 7 8 32x432x1012 3...

Page 71: ...STEP 34 SCREW PFH 8x1 1 2 2 SCREW PFH 8x1 1 2 2 PLCS H11 M5 M5 WALL RAIL W4L06567 5 8 x3 3 8 x35 16x86x888 1 H11 SHELF SUPPORT W4L04847 1 x3 3 8 x3 3 4 24x86x96 1...

Page 72: ...BLY CENTER IN OPENING 1 SHELF SUPPORT ASSEMBLY SCREW PFH 8x1 1 8 36 PLCS L1 M15 8 PLCS L1 WALL BOARD W4L06566 5 8 x4 3 8 x25 7 8 16x112x656 1 M15 WALL BOARD W4L04840 5 8 x3 3 8 x25 7 8 16x86x656 8 SCR...

Page 73: ...STEP 36 SCREW PFH 8x1 1 2 5 SCREW PFH 8x1 1 2 5 PLCS K15 K15 SHELF BOARD W4L06568 5 8 x5 1 4 x35 1 2 16x134x902 1...

Page 74: ...AG SCREW WH 5 16x1 1 2 2 PLCS LAG SCREW WH 5 16x2 2 M14 M13 H17 H15 M4 M14 WALL RAIL W4L06526 5 8 x3 3 8 x15 7 8 16x86x402 1 M13 WALL RAIL W4L06515 5 8 x3 3 8 x16 1 2 16x86x418 1 M4 WALL RAIL W4L06511...

Page 75: ...1 4x5 8 2 T NUT 1 4 2 T NUT 1 4 2 PLCS BOLT WH 1 4x1 2 PLCS 90 L BRACKET BLK 2 PLCS NUT BARREL WH 1 4x5 8 2 PLCS WASHER LOCK EXT 8x15 2 PLCS BOLT WH 1 4x5 8 2 PLCS DRILL 5 16 HOLE THROUGH FLOOR T NUT...

Page 76: ...H 5 16x1 2 2 T NUT 5 16 6 PLCS BOLT WH 5 16x1 1 2 4 PLCS BOLT WH 5 16x1 2 2 PLCS DRILL 7 16 HOLE THROUGH FLOOR WASHER LOCK EXT 8x19 2 PLCS L BRACKET 2 5x38x50x55 2 PLCS M9 2 PLCS TZ L BRACKET 2 5x38x5...

Page 77: ...STEP 40 SCREW PFH 8x1 1 8 6 SCREW PFH 8x1 1 8 6 PLCS H16 H16 ARCHED WALL BOARD W4L06572 1 x3 3 8 x18 3 8 24x86x466 2...

Page 78: ...STEP 41 M47 PICKET 51 W4L05620 5 8 x3 3 8 x25 1 4 16x86x640 5 SCREW PFH 8x1 1 8 20 SCREW PFH 8x1 1 8 20 PLCS 2 1 2 2 1 2 TYPICAL SPACING M47 5 PLCS...

Page 79: ...STEP 42 M47 PICKET 51 W4L05620 5 8 x3 3 8 x25 1 4 16x86x640 4 SCREW PFH 8x1 1 8 16 1 9 16 1 9 16 1 9 16 1 9 16 SCREW PFH 8x1 1 8 16 PLCS M47 4 PLCS...

Page 80: ...STEP 43 M47 PICKET 51 W4L05620 5 8 x3 3 8 x25 1 4 16x86x640 2 SCREW PFH 8x1 1 8 8 3 1 16 3 1 16 SCREW PFH 8x1 1 8 8 PLCS M47 M47...

Page 81: ...6x3 3 4 2 PLCS BOLT WH 5 16x3 3 4 2 PLCS BOLT WH 5 16x3 1 2 2 PLCS WASHER LOCK EXT 8x19 10 PLCS T NUT 5 16 8 PLCS B10 B10 B11 B11 B10 POST W4L06480 3 x3 x19 5 8 76x76x500 2 B11 POST W4L06576 3 x3 x19...

Page 82: ...STEP 45 BOLT WH 5 16x3 3 4 4 WASHER LOCK EXT 8x19 4 T NUT 5 16 4 BOLT WH 5 16x3 3 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS H2 H2 H2 ROOF RAIL W4L06517 1 x3 3 8 x76 3 8 24x86x1940 2...

Page 83: ...H 8x1 1 2 4 BOLT WH 5 16x1 1 2 4 J3 TARP SUPPORT W4L06490 1 x2 3 8 x36 3 4 24x60x932 1 SCREW PFH 8x1 1 2 4 PLCS BOLT WH 5 16x1 1 2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS J3 M3 4 PLCS M3...

Page 84: ...STEP 47 SCREW PFH 8x2 1 4 8 J2 TARP SUPPORT W4L06488 1 x2 3 8 x38 24x60x964 2 SCREW PFH 8x2 1 4 8 PLCS J2 J2...

Page 85: ...STEP 48 SCREW PFH 8x1 1 8 16 2 SUNBURST ASSEMBLY SCREW PFH 8x1 1 8 16 PLCS N2 N2 SUNBURST ASSEMBLY 2 PLCS N2 SUNBURST BOARD W4L06492 5 8 x2 3 8 x29 1 8 16x60x740 2...

Page 86: ...STEP 49 SCREW PWH 8x5 8 8 SCREW PWH 8x5 8 8 PLCS TARP 1 PLC TARP A6P00110 36 5 8 x117 5 8 930x2986 1...

Page 87: ...STEP 50 WASHER LOCK EXT 8x19 2 T NUT 5 16 2 BOLT WH 5 16x4 3 4 2 PLCS WASHER LOCK EXT 8x19 2 PLCS T NUT 5 16 2 PLCS W1 BOLT WH 5 16x4 3 4 2 W1 SUPPORT BOARD W4L06577 2 x3 3 8 x68 3 8 50x86x1738 1...

Page 88: ...ACKET 2 5x38x50x55 2 PLCS K13 NUT BARREL WH 5 16x5 8 1 WASHER LOCK EXT 12x19 1 LAG SCREW WH 5 16x2 1 2 1 K13 GROUND BOARD W4L06578 5 8 x5 1 4 x18 5 8 16x134x474 1 BOLT WH 5 16x1 2 2 PLCS NUT BARREL WH...

Page 89: ...16x1 3 4 4 BOLT WH 5 16x1 1 2 4 T NUT 5 16 8 PLCS WASHER LOCK EXT 8x19 8 PLCS BOLT WH 5 16x1 3 4 4 PLCS BOLT WH 5 16x1 1 2 4 PLCS H9 2 PLCS H10 2 PLCS H9 BENCH SUPPORT W4L04833 1 x3 3 8 x8 5 8 24x86x...

Page 90: ...STEP 53 SCREW PFH 8x2 1 4 8 SCREW PFH 8x2 1 4 8 PLCS Q1 Q1 Q1 BENCH SEAT W4L06527 1 x4 3 8 x39 7 8 24x112x1012 2...

Page 91: ...4 WASHER FLAT 8x27 3 NUT LOCK 5 16 3 PLCS WASHER FLAT 8x27 3 PLCS WASHER SAFETY 17x30 3 PLCS SWING HANGER QUICK LINK 86 BOARD 3 PLCS WASHER SAFETY 17x30 3 NUT LOCK 5 16 3 SWING HANGER QUICK LINK 86 BO...

Page 92: ...STEP 55 KNOT 3 PLCS ROPE LADDER 1 PLC ROPE LADDER A6P00112 1...

Page 93: ...STEP 56 T NUT 5 16 4 BOLT WH 5 16x1 2 4 FX HAND GRIP METAL GREEN 381 c c A100118 2 BOLT WH 5 16x1 2 4 PLCS T NUT 5 16 4 PLCS HAND GRIP METAL GREEN 381 c c 2 PLCS...

Page 94: ...ET 2 5x38x50x55 A100340 4 T NUT 5 16 8 PLCS BOLT WH 5 16x1 1 4 4 PLCS BOLT WH 5 16x1 4 PLCS HOLE TOWARD INSIDE L BRACKET 2 5x38x50x55 4 PLCS 62 BOLT WH 5 16x1 4 E1 2 PLCS E1 FLOOR SUPPORT W4L06519 1 3...

Page 95: ...STEP 58 SCREW PFH 8x1 1 2 72 FP3 FLOOR PANEL W2A01904 1 1 4 x20 3 8 x23 1 8 32x519x586 3 FP3 FP3 FP3 SCREW PFH 8x1 1 2 72 PLCS...

Page 96: ...WASHER LOCK EXT 8x19 8 T NUT 5 16 8 BOLT WH 5 16x1 3 4 8 BOLT WH 5 16x1 3 4 8 PLCS DO NOT TIGHTEN WASHER LOCK EXT 8x19 8 PLCS T NUT 5 16 8 PLCS F2 4 PLCS F2 UPRIGHT W4L06520 1 3 8 x2 3 8 x25 3 4 36x6...

Page 97: ...STEP 60 SCREW PFH 8x1 1 2 12 2 3 4 SCREW PFH 8x1 1 2 12 PLCS DO NOT TIGHTEN M10 4 PLCS M10 WALL RAIL W4L06523 5 8 x3 3 8 x26 3 4 16x86x679 4 NOTCH TO THE INSIDE WHEN INSTALLED...

Page 98: ...STEP 61 TIGHTEN SCREWS AND BOLTS AT THIS TIME TUNNEL 1 PLC TUNNEL A6P00065 1 8 x61 3 8 x64 7 8 2x1558x1649 1...

Page 99: ...EP 62 WASHER LOCK EXT 8x19 4 T NUT 5 16 4 BOLT WH 5 16x1 1 2 4 BOLT WH 5 16x1 1 2 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS K17 2 PLCS K17 ARCHED RAIL W4L06524 5 8 x5 1 4 x23 1 8 16x134x588...

Page 100: ...STEP 63 WASHER LOCK EXT 8x19 4 T NUT 5 16 4 BOLT WH 5 16x2 3 4 4 PLCS WASHER LOCK EXT 8x19 4 PLCS T NUT 5 16 4 PLCS F1 BOLT WH 5 16x2 3 4 4 F1 UPRIGHT W4L06522 1 3 8 x2 3 8 x28 5 8 36x60x728 2...

Page 101: ...STEP 64 SCREW PFH 8x1 1 2 4 SCREW PFH 8x1 1 2 4 PLCS K16 K16 ARCHED RAIL W4L06521 5 8 x5 1 4 x26 1 8 16x134x662 1...

Page 102: ...STEP 65 SCREW PFH 8x1 1 4 12 SCREW PFH 8x1 1 4 12 PLCS 3 7 8 1 3 16 3 1 8 3 1 8...

Page 103: ...STEP 66 T NUT 5 16 3 BOLT WH 5 16x1 2 3 T NUT 5 16 3 PLCS BOLT WH 5 16x1 2 3 PLCS DRILL 7 16 HOLES THROUGH FLOOR 2 5 8 6 7 16 6 7 16 1 1 SLIDE ASSEMBLY SLIDE ASSEMBLY...

Page 104: ...STEP 67 WASHER LOCK EXT 8x19 2 T NUT 5 16 2 BOLT WH 5 16x1 1 2 2 T NUT 5 16 2 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 2 2 PLCS LADDER ASSEMBLY 1 LADDER ASSEMBLY...

Page 105: ...STEP 68 WASHER FLAT 8x27 4 WASHER FLAT 8x27 4 PLCS WASHER SPLIT 5 16 4 PLCS BOLT HEX 5 16x1 1 4 4 PLCS WASHER SPLIT 5 16 4 BOLT HEX 5 16x1 1 4 4 SWINGBEAM ASSEMBLY 1 SWINGBEAM ASSEMBLY...

Page 106: ...K 6 PLCS SWING SEAT GREEN 2 PLCS TRAPEZE 1 PLC CHAIN GREEN 57 4 PLCS CHAIN GREEN 31 2 PLCS SWING SEAT GREEN A6P00054 2 TRAPEZE A6P00034 1 KN CHAIN GREEN 31 A100177 2 EF CHAIN GREEN 57 A100047 4 FA QUI...

Page 107: ...STEP 70 SCREW PWH 8x5 8 4 SCREW PWH 8x5 8 4 PLCS BYD ID TAG LARGE 2011 WITH AGES 1 PLC HC BYD ID TAG LARGE 2011 WITH AGES A100164 1...

Page 108: ...LCS WASHER FLAT 9x18 2 PLCS WASHER LOCK EXT 8x15 2 PLCS NUT BARREL WH 1 4x5 8 2 PLCS METAL GROUND STAKE BROWN 2 PLCS TWIST STAKES INTO GROUND APPROXIMATELY WHERE SHOWN DRILL 5 16 HOLES THROUGH BOARDS...

Page 109: ...ASHER FLAT 9x18 4 KC METAL GROUND STAKE BROWN A100178 4 NUT BARREL WH 1 4x7 8 4 PLCS WASHER LOCK EXT 8x15 4 PLCS METAL GROUND STAKE BROWN 4 PLCS TWIST STAKES INTO GROUND APPROXIMATELY WHERE SHOWN DRIL...

Page 110: ...1 WASHER FLAT 9x18 5 KC METAL GROUND STAKE BROWN A100178 5 BOLT WH 1 4x1 1 PLC BOLT WH 1 4x1 2 4 PLCS WASHER FLAT 9x18 5 PLCS METAL GROUND STAKE BROWN 5 PLCS TWIST STAKES INTO GROUND APPROXIMATELY WH...

Page 111: ...BLY BOLT WH 5 16x1 3 4 4 PLCS WASHER LOCK EXT 12x19 1 NUT BARREL WH 5 16x7 8 1 BOLT WH 5 16x1 2 1 FINAL STEP DOUBLE CHECK EVERY BOLT SCREW NUT FOR TIGHTNESS MAKE SURE EVERY BOARD IS SECURE AND MAKE SU...

Page 112: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...

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