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Backyard Discovery 12x10 BROOKDALE GAZEBO, Owner'S Manual & Assembly Instructions

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Backyard Discovery 12x10 BROOKDALE GAZEBO Owner'S Manual & Assembly Instructions Download Page 16

Parts Identification

Accessories

(NOT TO SCALE)

- BYD ID TAG (SMALL) WITHOUT AGES - A100241

(1)

- "A" REVISION TAG - A100314

(1)

- ROOF BRACKET - A4M00961

(6)

- L BRACKET 66x66x127 - BLK - A4M00619

(4)

- BRACKET - A4M00972

(4)

- BRACKET - A4M00973

(2)

- BRACKET - A4M00974

(4)

- BRACKET - A4M00979

(4)

14

Summary of Contents for 12x10 BROOKDALE GAZEBO

Page 1: ...st up to date assembly manual to register your set or to order replacement parts please visit www backyarddisovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE REFERENCE INTHE EVENTTHATYOU NEEDTO ORDER REPLACEMENT PARTS average 2 person assembly time assembly time may vary based on skill level MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 Owner s Manual Assembly ...

Page 2: ...om for more info Installation services are only available to U S customers With Go Con gure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customers...

Page 3: ...g special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use...

Page 4: ...arts within the rst 30 days from date of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Regular maintenance is required to assure maximum life and performance of this product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty Maintena...

Page 5: ...ck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new season For rusted areas on metallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 Inspect wood parts monthly The g...

Page 6: ...nt will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn grey over time How can I reduce the amount of weathering to wood product 1 Your wood product is coated ...

Page 7: ...opposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require a Lag Screw If there is no pilot hole line up the two boards as they are to be attached and use the factory drilled hole as a guide to drill another pilot hole into the adjoining board T...

Page 8: ...ble Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any parts that may be missing or damaged To help with assembly we recommend sorting your hardware bags with the seven digit alpha numeric number printed on the bags or by hardware type i e bolts nuts etc...

Page 9: ...ivers An Adult w an Adult Helper Rubber Mallet Optional Ladder 2 NEEDED Phillips Screw Driver 3 16 Concrete Drill Bit These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase 1 8 Drill Bit Owner sManual Tools Required for Installation 7 ...

Page 10: ...ted by phase 3 Pay close attention to make sure you are using the correct hardware in the correct phases Using incorrect hardware may result in improper assembly 4 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Basic Setup Dimensions Install unit on level ground Check carefully for overhead lines and ensure there is at lea...

Page 11: ...l aid in identifying the part for assembly and or customer service issues D1 BEAM W4L11744 1 3 8 x5 1 4 x111 1 8 36x134x2824 2 8 AB1 ANGLE BRACE W2A02608 1 5 16 x6 7 16 x35 3 4 34x163x908 8 AB2 ANGLE BRACE W2A02609 1 5 16 x6 7 16 x35 3 4 34x163x908 D2 BEAM W4L11745 1 3 8 x5 1 4 x64 5 8 36x134x1640 8 D3 BEAM W4L11737 1 3 8 x5 1 4 x11 1 2 36x134x292 4 D4 BEAM W4L11740 1 3 8 x5 1 4 x102 3 8 36x134x26...

Page 12: ...will aid in identifying the part for assembly and or customer service issues E1 OUTSIDE RAFTER W4L11741 1 3 8 x3 3 8 x77 3 8 36x86x1965 4 E2 RAFTER W4L11738 1 3 8 x3 3 8 x77 3 8 36x86x1965 6 E3 SHEATHING BOARD W4L11739 1 3 8 x3 3 8 x91 3 4 36x86x2330 8 G5 CORD COVER W4L11749 1 x5 1 4 x43 5 8 24x134x1109 1 H1 RAFTER W4L11742 1 x3 3 8 x105 1 8 24x86x2670 2 H2 FASCIA W4L11743 1 x3 3 8 x59 3 8 24x86x1...

Page 13: ...omponent found in a specific assembly step to the PARTS IDENTIFICATION section when required This will aid in identifying the part for assembly and or customer service issues 2 RP1 END RAFTER W2A02606 2 7 8 x5 1 4 x80 5 8 72x134x2048 2 P1 POST W2A02607 6 x6 x92 152x152x2338 2 P2 POST W2A02610 6 x6 x92 152x152x2338 2 P3 POST W2A02611 6 x6 x33 1 4 152x152x845 2 RP2 END RAFTER W2A02612 2 7 8 x5 1 4 x...

Page 14: ...ng them by type before you begin assembly This will allow for faster assembly and easy identification of any hardware that may be missing or damaged so they can be replaced before assembly NUT BARREL WH 5 16x1 1 2 BLK H100193 46 BOLT WH 5 16x2 1 2 BLK H100194 18 BOLT WH 5 16x2 1 4 BLK H100205 42 BOLT WH 5 16x6 1 2 BLK H100354 18 T NUT 5 16 BLK H100379 26 LAG SCREW WH 5 16x1 1 2 BLK H100471 54 BOLT...

Page 15: ...ing or damaged so they can be replaced before assembly T 40 TORX BIT A100042 2 T 40 TORX WRENCH A100041 2 SCREW PFH 8x2 1 2 BLK H100201 7 SCREW PFH 8x2 BLK H100391 86 SCREW PFH 8x1 1 2 BLK H100200 33 SCREW PWH 8x1 1 4 BLK H100536 33 CONCRETE ANCHOR 1 4 x 2 H100120 18 10 16 X 1 1 4 WOODGRIP SCREW H100760 140 WASHER FLAT 8x19 BLK H100630 17 WASHER LOCK EXT 8x19 BLK H100198 92 WASHER LOCK EXT 12x19 B...

Page 16: ...cessories NOT TO SCALE BYD ID TAG SMALL WITHOUT AGES A100241 1 A REVISION TAG A100314 1 ROOF BRACKET A4M00961 6 L BRACKET 66x66x127 BLK A4M00619 4 BRACKET A4M00972 4 BRACKET A4M00973 2 BRACKET A4M00974 4 BRACKET A4M00979 4 14 ...

Page 17: ...ries NOT TO SCALE 6x6 POST FOOT A6P00308 4 1 4 PAVILION ELECTRIC KIT A6P00265 PLASTIC BOX A6P00312 1 PLASTIC OUTLET A6P00280 1 POST ANCHORING PLATE WITH FLANGE A4M00977 8 POST PLATE A4M00978 8 DRIP EDGE 29 GA SPLICE A4M00983 2 15 ...

Page 18: ...on Accessories NOT TO SCALE 29 GA STEEL SHEETING A4M00980 014 x37 01 x77 75 34x940x1975 8 6 X 6 HIP RIDGE CAP 29 GA A4M00976 84 2134 1 DRIP EDGE 29 GA A4M00982 58 3 8 1483 4 6 X 6 HIP RIDGE CAP 29 GA A4M00981 29 737 2 16 ...

Page 19: ...POST W2A02610 6 x6 x92 152x152x2338 6x6 POST FOOT A6P00308 4 SCREW PFH 8X1 1 2 BLK 8 PLCS 6x6 POST FOOT 2 PLCS P1 P2 SCREW PFH 8x1 1 2 BLK H100200 16 COMPLETE THIS STEP TWICE TIP FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3 17 ...

Page 20: ...PLCS NUT BARREL WH 5 16x1 1 2 BLK 12 PLCS BOLT WH 5 16x8 BLK 12 PLCS L BRACKET 66x66x127 BLK 2 PLCS BRACKET 2 PLCS NOTE HOLES FACE INWARD ON BOTH POSTS LAG SCREW WH 5 16x1 1 2 BLK 4 PLCS BRACKET 2 PLCS COMPLETE THIS STEP TWICE BOLT WH 5 16x8 BLK H100765 24 NUT BARREL WH 5 16x1 1 2 BLK H100193 24 LAG SCREW WH 5 16x1 1 2 BLK H100471 8 PILOT HOLE DOWN 2 1 636 mm WASHER LOCK EXT 8x19 BLK H100198 8 NOT...

Page 21: ...205 16 NUT BARREL WH 5 16x7 8 BLK H100192 16 WASHER LOCK EXT 8x19 BLK H100198 24 WASHER LOCK EXT 12x19 BLK H100199 16 LAG SCREW WH 5 16x3 BLK H100206 8 8 AB2 ANGLE BRACE W2A02609 1 5 16 x6 7 16 x35 3 4 34x163x908 BOLT WH 5 16x2 1 4 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS WASHER LOCK EXT 12x19 BLK 8 PLCS NUT BARREL WH 5 16x7 8 8 PLCS 19 ...

Page 22: ...LK 8 PLCS WASHER LOCK EXT 12x19 BLK 8 PLCS NUT BARREL WH 5 16x7 8 8 PLCS D4 BEAM W4L11740 1 3 8 x5 1 4 x102 3 8 36x134x2600 2 NUT BARREL WH 5 16x7 8 BLK H100192 8 WASHER LOCK EXT 12x19 BLK H100199 8 BOLT WH 5 16x1 BLK H100468 8 20 ...

Page 23: ...H 5 16x1 1 2 BLK 16 PLCS WASHER LOCK EXT 12x19 BLK H100199 16 NUT BARREL WH 5 16x1 1 2 BLK H100193 16 BOLT WH 5 16x6 1 2 BLK H100354 16 D1 BEAM W4L11744 1 3 8 x5 1 4 x111 1 8 36x134x2824 2 D3 BEAM W4L11737 1 3 8 x5 1 4 x11 1 2 36x134x292 4 BRACKET A4M00979 4 D3 D3 D3 D1 D3 BRACKET 4 PLCS 21 ...

Page 24: ...16 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS LAG SCREW WH 5 16x3 BLK 8 PLCS TOP VIEW AB1 AB1 8 AB1 ANGLE BRACE W2A02608 1 5 16 x6 7 16 x35 3 4 34x163x908 LAG SCREW WH 5 16x3 BLK H100206 8 NUT BARREL WH 5 16x7 8 BLK H100192 16 WASHER LOCK EXT 8x19 BLK H100198 24 WASHER LOCK EXT 12x19 BLK H100199 16 BOLT WH 5 16x2 1 4 BLK H100205 16 22 ...

Page 25: ...H 5 16x3 BLK H100206 4 WASHER LOCK EXT 8x19 BLK H100198 4 WASHER LOCK EXT 12x19 BLK H100199 8 BOLT WH 5 16x2 1 2 BLK H100194 8 BOLT WH 5 16x1 1 2 BLK H100407 8 T NUT 5 16 BLK H100379 8 LAG SCREW WH 5 16x1 1 2 BLK H100471 12 DETAIL 1 DETAIL 2 RP1 D6 D6 RP2 BRACKET A4M00973 2 D6 ANGLE BRACE W4L11736 1 3 8 x5 1 4 x30 1 4 36x134x769 4 2 RP1 END RAFTER W2A02606 2 7 8 x5 1 4 x80 5 8 72x134x2048 2 RP2 EN...

Page 26: ... x3 3 8 x59 3 8 24x86x1507 4 H1 E1 H2 COMPLETE THIS STEP TWICE SCREW PFH 8x2 BLK H100391 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 1 2 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 1 5 1 6 17 18 19 20 21 22 23 22 21 20 19 18 17 16 15 14 13 12 1 1 10 9 8 7 6 5 4 3 2 1 H1 H2 E1 E1 ALIGN PILOT HOLES BOTH ENDS H2 SCREW PFH 8x1 1 2 BLK 5 PLCS SCREW PFH 8x2 BLK 15 PLCS SCREW PFH 8x1 1 2 BLK ...

Page 27: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 2 2 2 1 20 19 18 1 7 16 1 5 14 13 12 11 10 9 8 7 6 5 4 3 2 1 E4 E4 E4 E4 E3 E3 E3 E3 E4 SHEATHING BOARD W4L11746 1 3 8 x3 3 8 x27 1 4 36x86x692 8 BOLT WH 5 16x1 1 4 BLK H100459 16 T NUT 5 16 BLK H100379 16 WASHER LOCK EXT 8x19 BLK H100198 16 BOLT WH 5 16x1 1 4 BLK 8 PLCS T NUT 5 16 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS SCREW PFH 8x2 BLK 20 PLCS 11 3 7...

Page 28: ...N COMPLETE STARTING EDGE ROOF PANEL Due to the roof panels mirroring each other you will start the first roof panel working from left to right and the second roof panel working from right to left as shown STARTING EDGE INSTALLED TOP VIEW NOTE USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL ASSIST YOU IN THE COMING STEPS WARNING GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS EDGES ARE SH...

Page 29: ...ERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS SHEETING WILL OVERLAP 1 COMPLETE RIB 1 8 3 mm HOLD SHEETING INSIDE OF FRAME 10 16 X 1 1 4 WOODGRIP SCREW H100760 16 29 GA STEEL SHEETING A4M00980 014 x37 01 x77 75 34x940x1975 4 SHEATHING BOARD 5 16 8 mm 10 16 X 1 1 4 WOODGRIP SCREW 8 PLCS 6 1 2 165 mm 5 6 1677 mm TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DIMPLE OR PIE...

Page 30: ...REW 24 PLCS SHEATHING BOARD NOTE SCREWS SHOULD HIT THE BOTTOM OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN 6 1 2 165 mm 2 2 5 16 669 mm 3 10 3 16 1173 mm 5 6 1677 mm SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DI...

Page 31: ...2 2 23 2 2 21 20 19 18 17 16 1 5 14 13 12 11 10 9 8 7 6 5 4 3 2 1 10 16 X 1 1 4 WOODGRIP SCREW 36 PLCS SHEETING WILL OVERLAP 1 COMPLETE RIB SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS 1 8 3 mm HOLD SHEETING TO INSIDE OF FRAME TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EAS...

Page 32: ...SHEETING A4M00980 014 x37 01 x77 75 34x940x1975 4 10 16 X 1 1 4 WOODGRIP SCREW 8 PLCS TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EASIER INSTALLATION OF THE SCREWS NOTE SCREWS SHOULD HIT THE BOTTOM OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN SHEETING WILL OVERLAP 1 COMPLETE RIB 1 8 3 mm HOLD SHEETING INSIDE OF FRAME 5 16 8 mm 6 1 2 165 mm 5 6 1677 mm 29 GA ...

Page 33: ...UARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN TO ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS USE THE DIMENSIONS BELOW TO MARK LOCATIONS TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EASIER INSTALLATION OF THE SCREWS SHEATHING BOARD 6 1 2 165 mm 2 2 5 16 669 mm 3 10 3 16 1173 mm 5 6 1677 mm 31 ...

Page 34: ... 36 PLCS SQUARE ROOF PANEL THEN INSTALL METAL SHEETING WITH SUPPLIED HARDWARE AS SHOWN ENSURE THAT SCREWS ARE CENTERD ON THE SHEATHING BOARDS SHEETING WILL OVERLAP 1 COMPLETE RIB 1 8 3 mm HOLD SHEETING TO INSIDE OF FRAME TIP AFTER MARKING SCREW LOCATIONS IT IS HELPFUL TO DIMPLE OR PIERCE THE METAL FOR EASIER INSTALLATION OF THE SCREWS 32 ...

Page 35: ... 29 GA 1 PLCS NOTE SLIP DRIP EDGE INTO SPLICE ENSURE THAT BOTH ENDS ARE FLUSH WITH EDGE OF ROOF PANELS SIDE VIEW SPLICE DRIP EDGE DRIP EDGE NOTE SCREWS GO THROUGH DRIP EDGE AND THEN THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN TIP DUE TO MULTIPLE LAYERS OF METAL ON THE RIDGE CAP IT IS RECOMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES 16 1 4 14 x 3 4 SELF DRILLING SCREW H10...

Page 36: ...5 16x8 BLK 2 PLCS WASHER LOCK EXT 12x19 BLK 2 PLCS NUT BARREL WH 5 16x1 1 2 BLK 2 PLCS BOLT WH 5 16x8 BLK H100765 4 NUT BARREL WH 5 16x1 1 2 BLK H100193 4 WASHER LOCK EXT 12x19 BLK H100199 4 SLIDE ROOF PANEL UPWARD THEN INSTALL HARDWARE SCREW PFH 8x2 BLK 2 PLCS SCREW PFH 8x2 BLK H100391 4 TIP A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE NOTE DO NOT INSTALL HARDWARE UNTIL ROOF PANEL...

Page 37: ... WASHER LOCK EXT 8x19 BLK 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS NUT BARREL WH 5 16x7 8 4 PLCS BOLT WH 5 16x1 1 2 BLK H100407 4 NUT BARREL WH 5 16x7 8 BLK H100192 4 WASHER LOCK EXT 8x19 BLK H100198 4 WASHER LOCK EXT 12x19 BLK H100199 4 35 ...

Page 38: ... WASHER LOCK EXT 8x19 BLK H100198 8 WASHER LOCK EXT 12x19 BLK H100199 16 BOLT WH 5 16x2 1 4 BLK H100205 8 D7 ANGLE BRACE W4L11748 1 3 8 x5 1 4 x32 3 8 36x134x823 4 NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS WASHER LOCK EXT 8x19 BLK 4 PLCS BOLT WH 5 16x2 1 4 BLK 4 PLCS COMPLETE BOTH ENDS D7 D7 D7 BOLT WH 5 16x2 1 2 BLK H100194 8 36 ...

Page 39: ...STEP 21 ROOF BRACKET A4M00961 6 ROOF BRACKET 6 PLCS SCREW PWH 8x1 1 4 BLK 30 PLCS SCREW PWH 8x1 1 4 BLK H100536 30 NOTE CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH 37 ...

Page 40: ... X 6 HIP RIDGE CAP 29 GA 1 PLCS SHORT 1 4 14 x 3 4 SHEET METAL SCREW 12 PLCS FRONT BACK RIDGE CAP RIGHT SIDE TIP DUE TO MULTIPLE LAYERS OF METAL ON THE RIDGE CAP IT IS RECOMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES NOTE SCREWS GO THROUGH RIDGE CAP AND INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN 12 1 4 14 x 3 4 SELF DRILLING SCREW H100759 38 ...

Page 41: ... 3 8 x7 7 8 24x60x201 1 1 4 PAVILION ELECTRIC KIT A6P00265 PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE G5 CORD COVER AS SHOWN SCREW PFH 8x2 BLK 8 PLCS SCREW PFH 8x2 1 2 BLK 2 PLCS G5 G5 J8 SCREW PFH 8x2 1 2 BLK H100201 2 SCREW PFH 8x2 BLK H100391 8 4 PAVILION ELECTRIC KIT 39 ...

Page 42: ...ING PLATE WITH FLANGE A4M00977 8 POST PLATE A4M00978 8 LAG SCREW WH 5 16x1 1 2 BLK 32 PLCS POST ANCHORING PLATE WITH FLANGE 8 PLCS OUTSIDE CORNERS POST PLATE 8 PLCS INSIDE CORNERS LAG SCREW WH 5 16x1 1 2 BLK H100471 32 40 ...

Page 43: ...G SMALL WITHOUT AGES A100241 1 A REVISION TAG A100314 1 SCREW PFH 8X1 1 2 BLK 2 PLCS BYD ID TAG SMALL WITHOUT AGES 1 PLCS A REVISION TAG 1 PLCS SCREW PFH 8X1 1 2 BLK 2 PLCS SCREW PFH 8x1 1 2 BLK H100200 4 FRONT REAR 41 ...

Page 44: ...COMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS SEE BELOW FOR INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK CONCRETE ANCHOR 1 4 x 2 16 PLCS WASHER FLAT 8x19 BLK 16 PLCS PRE DRILL HOLES FOR CONCRETE ANCHORS USING A 3 16 CONCRETE DRILL BIT 42 ...

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