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WARNING

 

DO NOT climb or walk on the roof for any reason

Requires two or more people to assemble safely

Check  for  underground  utilities  before  digging  or

driving stakes into the ground.

Check carefully for overhead lines and ensure there is

at least 6ft (2m) clearance from any overhead electrical

wires.

Permanent  structures  may  require  a  building  permit.

As the purchaser and or installer of this product you are

advised to consult local planning, zoning and building

inspection  departments  for  guidance  on  applicable

building codes and/or zoning requirements.

Wood is NOT fl ame retardant and will burn.  Grills, fi re pits

and  chimineas  are  a  fi re  hazard  if  place  too  close  to  your

structure.

Wear gloves to avoid injury during installation.

During  installation,  follow  all  safety  warnings  provided

with your tools and use safety glasses.

Check all nuts and bolts twice monthly during the usage

season and tighten as required.(But not so tight that you

crack the wood)   It is particularly important that this

procedure be followed at the beginning of each season.

Oil all metallic moving parts monthly during the usage

period.

Check all coverings for bolts and sharp edges twice

monthly during usage season to be certain they are in

place.  Replace when necessary.  It is especially important

to do this at the beginning of each new season.

For rusted areas on metallic members such as hinges,

brackets, etc. sand and repaint, using a non lead-based

paint meeting the requirements of Title 16 CRF Part 1303.

Inspect wood parts monthly.  The grain of the wood

sometimes will lift in the dry season causing splinters to

appear.  Light sanding may be necessary to maintain a

safe environment.  Treating your Product with protection

(sealant) after sanding will help prevent severe checking/

splitting and other weather damage.

We have applied a waterborne translucent stain to your

unit.  This is done for color only. Once or twice a year,

depending on your climate conditions, you must apply

some type of protection (sealant) to the wood of your unit.

Prior to the application of sealant, lightly sand any “rough” 

spots on your set.  Please note this is a requirement of

your warranty.

OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS

IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING 

THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. 

Owner’s Manual

Safety Warnings and Maintenance Instructions

4

Summary of Contents for 10x10 ABILENE PERGOLA

Page 1: ...RODUCT IN DOWNLOAD THE FREE APP For the most up to date assembly manual to register your set or to order replacement parts please visit www backyarddiscovery com SAVETHIS ASSEMBLY MANUAL FOR FUTURE RE...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...nd number from the parts list from the manual that was included in your box Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no mis...

Page 4: ...y does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or t...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...pposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies...

Page 8: ...le Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any...

Page 9: ...w an Adult Helper Ladder 2 Phillips Screw Driver 3 16 Concrete Drill Bit These are the tools that are generally required for assembly of our outdoor products These tools are not included with the out...

Page 10: ...llows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The hardware to mount the structur...

Page 11: ...3 8 x89 1 2 36x112x2274 2 AL6 RAIL END W4L12262 1 3 8 x4 3 8 x15 3 8 36x112x390 4 AL2 RAIL END W4L12258 1 3 8 x4 3 8 x15 3 8 36x112x390 4 AL4 LONG BRACE W4L12260 1 3 8 x4 3 8 x36 3 4 36x112x935 4 AL3...

Page 12: ...ETE ANCHOR 1 4 x 2 H100120 8 NUT BARREL WH 5 16x7 8 BLK H100192 36 NUT BARREL WH 5 16x1 1 2 BLK H100193 34 WASHER LOCK EXT 12x19 BLK H100199 56 WASHER LOCK EXT 8x19 BLK H100198 74 LAG SCREW WH 5 16x1...

Page 13: ...2 2 T 40 TORX WRENCH A100041 2 STAIN MARKER A6P00173 1 A REVISION TAG A100314 1 BYD ID TAG SMALL WITHOUT AGES A100241 1 L BRACKET A4M00986 14 FOOT 118 SQUARE POST A6P00311 4 L BRACKET 2 5x38x50x55 BLK...

Page 14: ...TATION OF HOLES SCREW PFH 8x1 1 2 BLK 8 PLCS K2 TRIM W4L12264 5 8 x5 1 4 x4 16x134x102 8 REPEAT THIS STEP 2 TIMES K2 K2 K2 K2 SP2 SP2 POST W4L12253 3 3 8 x3 3 8 x89 3 8 86x86x2271 2 SCREW PFH 8x1 1 2...

Page 15: ...L12264 5 8 x5 1 4 x4 16x134x102 8 SP1 POST W4L12252 3 3 8 x3 3 8 x89 3 8 86x86x2271 2 NOTE ORIENTATION OF HOLES SCREW PFH 8x1 1 2 BLK 8 PLCS REPEAT THIS STEP 2 TIMES K2 K2 K2 K2 SP1 SCREW PFH 8x1 1 2...

Page 16: ...8x2 1 2 BLK H100201 8 REPEAT THIS STEP 2 TIMES STEP 1 ASSEMBLY FOOT 118 SQUARE POST 1 PLC SCREW PFH 8x2 1 2 BLK 4 PLC MAKE SURE HOLES ALIGN WHEN PLACED INTO FOOT SP2 NOTE PRE DRILL HOLES INTO WOODEN P...

Page 17: ...PLC NOTE ORIENTATION OF HOLES STEP 2 ASSEMBLY MAKE SURE HOLES ALIGN WHEN PLACED INTO FOOT SCREW PFH 8x2 1 2 BLK 4 PLCS REPEAT THIS STEP 2 TIMES SP1 SCREW PFH 8x2 1 2 BLK H100201 8 NOTE PRE DRILL HOLES...

Page 18: ...3 4 BLK 8 PLCS WASHER LOCK EXT 8x19 BLK 8 PLCS WASHER LOCK EXT 12x19 BLK 8 PLCS NUT BARREL WH 5 16x1 1 2 BLK 8 PLCS SCREW PFH 8X1 1 2 BLK 8 PLCS SCREW PFH 8x1 1 2 BLK H100200 16 NOTE ORIENTATION OF H...

Page 19: ...WH 5 16x3 3 4 BLK H100415 16 AL2 AL5 AL2 AL2 AL5 AL2 WASHER LOCK EXT 8x19 BLK 16 PLCS BOLT WH 5 16x3 3 4 BLK 16 PLCS WASHER LOCK EXT 12x19 BLK 16 PLCS NUT BARREL WH 5 16x1 1 2 BLK 16 PLCS SP2 SP1 SP2...

Page 20: ...0 1 3 8 x4 3 8 x36 3 4 36x112x935 4 WASHER LOCK EXT 12x19 BLK H100199 16 WASHER LOCK EXT 8x19 BLK H100198 24 LAG SCREW WH 5 16x3 BLK H100206 8 BOLT WH 5 16x2 1 4 BLK H100205 16 NUT BARREL WH 5 16x7 8...

Page 21: ...LES E2 E2 REPEAT THIS STEP 2 TIMES BOLT WH 5 16x3 BLK H100416 4 SCREW PWH 8x3 4 BLK H100392 16 E2 RAFTER W4L12263 1 3 8 x3 3 8 x60 1 8 36x86x1526 4 L BRACKET A4M00986 4 BOLT WH 5 16x 3 2 PLCS SCREW PW...

Page 22: ...5 16x7 8 BLK H100192 10 E1 E1 E1 RAFTER W4L12255 1 3 8 x3 3 8 x60 1 8 36x86x1526 10 REPEAT THIS STEP 5 TIMES L BRACKET A4M00986 10 BOLT WH 5 16x3 BLK H100416 4 SCREW PWH 8x3 4 BLK 8 PLCS BOLT WH 5 16...

Page 23: ...K 14 PLCS LAG SCREW WH 5 16x5 1 2 BLK 14 PLCS NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 BLK 4 PLCS LAG SCREW WH 5 16x1 1 2 BLK 4 PLCS BOLT WH 5 16x 1 4 PLCS L BRACKET 2 5x38x50x55 BLK 4 PLCS...

Page 24: ...STEP 11 P1 SCREW PFH 8X2 1 2 BLK 36 PLCS SCREW PFH 8x2 1 2 BLK H100201 36 NOTE ANGLE FACING UP P1 PURLIN W4L12254 1 3 8 x1 3 8 x60 7 8 36x36x1545 12 NOTE USES PILOT HOLES FOR SPACING 23...

Page 25: ...STEP 12 SCREW PFH 8x2 1 2 BLK H100201 48 SCREW PFH 8X2 1 2 BLK 48 PLCS NOTE ANGLE FACING DOWN P1 PURLIN W4L12254 1 3 8 x1 3 8 x60 7 8 36x36x1545 12 P1 24...

Page 26: ...314 1 STEP 13 BYD ID TAG SMALL WITHOUT AGES A100241 1 SCREW PWH 8x3 4 BLK 2 PLCS BYD ID TAG SMALL WITHOUT AGES 1 PLC SCREW PWH 8x3 4 BLK 2 PLCS A REVISION TAG 1 PLC SCREW PWH 8x3 4 BLK H100392 4 FRONT...

Page 27: ...TALLATION ON GRASS AS SHOWN IF INSTALLING ON HARD SURFACE SKIP TO NEXT STEP GROUND STAKE REBAR A4M00527 4 LAG SCREW WH 5 16x3 BLK 4 PLCS GROUND STAKE REBAR 4 PLCS LAG SCREW WH 5 16x3 BLK H100206 4 FRO...

Page 28: ...STEP 15 IF INSTALLING ON A HARD SURFACE PRE DRILL HOLES FOR ANCHORS USING A 3 16 CONCRETE BIT CONCRETE ANCHOR 1 4 x2 8 PLCS CONCRETE 8 ANCHOR 1 4 x 2 H100120 FRONT REAR 27...

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