BACKSAFE STURGO STD-181 Operating Instructions & Parts Manual Download

Page: 2 / 27

Operating Instructions & Parts Manual

Ver. 2011-12-1

Page 2 / 27

Content

Description

Specification

General Safety Information

Safety Principles

Pre-operation Inspection

Assembly Instructions

Function Tests

Workplace Inspection

Operating Instructions

10.

Load Capacity Charts

11.

Exploded View and Part List

Summary of Contents for STURGO STD-181

Page 1: ...Operating Instructions Parts Manual Hand Lift Manual Material Lift STD BR BC STURGO Hand Stacker Model 16810020 WFH SW ...

Page 2: ...7 Content 1 Description 2 Specification 3 General Safety Information 4 Safety Principles 5 Pre operation Inspection 6 Assembly Instructions 7 Function Tests 8 Workplace Inspection 9 Operating Instructions 10 Load Capacity Charts 11 Exploded View and Part List ...

Page 3: ...ank winch Lightweight and portable as upper handle rollers allow the truck to be loaded onto its back for easy van or pickup transporting Each hand winch lift truck conforms to the generalized specifications disclosed in this manual and fulfills our demanding standards for quality safety and durability This manual adopts relevant provisions of the following standards 1 ANSI ITSDF standard B56 10 2...

Page 4: ...the product must read the entire manual and fully understand the directions BEFORE assembling using inspecting or maintaining the Manual Material Lift CAUTION Carefully read all manuals included with this product before putting into service Never exceed the maximum capacity of the lift Load must be evenly distributed and load center limits must not be exceeded CAUTION Use caution and be aware of p...

Page 5: ...r scaffolding against any part of the machine Do not operate the machine unless the wheel leg caster configuration is properly installed Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Avoid debris and uneven surfaces while rolling a machine with the legs not installed Do not replace machine parts critical to st...

Page 6: ...e until power lines are shut off Do not use the machine as a ground for welding Bodily Injury Hazards Do not grasp the cable Keep hands and fingers away from the pulleys carriage and other potential pinch points Improper Use Hazard Never leave a machine unattended with a load Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition Damaged M...

Page 7: ...esigned to discover if anything is apparently wrong with a machine before the operator test it Inspect the machine for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified serv...

Page 8: ...quipped Check the entire machine for Dents or damage Corrosion or oxidation Cracks in welds or structural components Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure there is a minimum of 4 wraps of cable around the winch drum when the carriage is fully lowered ...

Page 9: ... openings in the main assembly 2 One at a time pull the retaining pegs to allow the legs to slide further into the openings 3 Slowly release the pegs You may have to wiggle the leg to get the peg to drop 4 Pull upwards on each of the support legs to verify that they are held in place by the pegs The legs should not be able to slide out of the opening 5 If a leg comes out of the opening the corresp...

Page 10: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 10 27 Step 2 Lift the assembly to the upright position photo A lock the brakes photo B and fasten the winch handle to the winch body ...

Page 11: ...2011 12 1 Page 11 27 Step 3 Attach the forks to the carriage Step 4 Turn the winch handle counterclockwise to lower the forks Lower the forks until they are a few inches above the support legs and then push the lifter to the desired location ...

Page 12: ...ting Instructions Parts Manual Ver 2011 12 1 Page 12 27 For BC 159 BC 181 BC 227 Step 1 Attach the 5 inch swivel castors to the counterweight support weldment Step 2 Attach the weldment to the main assembly ...

Page 13: ... Ver 2011 12 1 Page 13 27 Step 3 Fasten the winch handle to the winch body by following STD 181 model step 2 Install and position the forks by following STD 181 model forks installation steps 3 4 Using the attachable Deck For all models ...

Page 14: ...acturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service FUNCTION TESTS Select a test area that is firm level and free of obstructions Setup 1 Tilt the machine back 2 Slide each fork onto the carriage and secure it with the fork lock pins 3 Slide each leg into a base socket until the l...

Page 15: ...achine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the workplac...

Page 16: ...h 1 Center the load on the forks or load platform 2 Raise the load by firmly grasping the winch handle and rotating it clockwise Do not allow the cable to wind unevenly onto the winch drum 3 Lower the load by firmly grasping the winch handle and rotating it counterclockwise After lowering to the desired position turn the winch handle clockwise raise the load 1 4 turn to set the brake Moving Machin...

Page 17: ...rface 3 Remove the load from the forks boom or load platform before loading for transport 4 The transport vehicle must be secured to prevent rolling while the machine is being loaded 5 The machine must be securely fastened to the transport vehicle Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to The phy...

Page 18: ...enter zone may result in may death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the carriage 3 Refer to the chart on the next page to determine if the machine is capable of lifting the weight at the location on the fork 4 Place the load so t...

Page 19: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 19 27 Exploded View and Part List STD 181 STD 227 STD WFH ...

Page 20: ... 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spacer Pin 2 25 Brake Shaft Support Plate 2 26 Brake Locating Assembly 2 27 Brake Adjustment Block 1 28 Pedal Assembly 1 29 Deck Platform option 1 30 Hexagon Headed Bolt M6x12 38 31 Hexagon Headed Bolt M8x25...

Page 21: ...g 6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M10 4 48 Flat Head Screw M6x20 16 49 Square Nut M6 16 50 Hexagon Headed Bolt M6x35 2 ...

Page 22: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 22 27 BR 159 BR 181 BR 227 BR SW ...

Page 23: ...Beam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spacer Pin 2 25 Brake Shaft Support Plate 2 26 Brake Locating Assembly 2 27 Brake Adjustment Block 1 28 Pedal Assembly 1 29 Deck Platform option 1 30 Hexagon Headed Bolt M6x12 38 31 Hexagon Headed Bolt M...

Page 24: ...g 6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M10 4 48 Flat Head Screw M6x20 16 49 Square Nut M6 16 50 Hexagon Headed Bolt M6x35 2 ...

Page 25: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 25 27 BC 159 BC 181 BC 227 ...

Page 26: ...ht Support Weldment 1 14 Beam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Fixed Wheel 4 1 21 Hexagon Headed Bolt M10x25 1 22 Adjustable leg 2 23 Baffle Plate 1 24 Leg Lock Pin 2 25 Square Nut M6 2 26 Flat Head Screw M6x20 2 27 Swivel Castor 5 1 28 Spring pin 1 29 Deck Platform option 1 30 Hexagon Headed Bolt M6x12 38 31 Hexagon Headed Bol...

Page 27: ...1 Page 27 27 38 Fastness Plate long 6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 Backsafe Australia Phone 1300 305 314 Email sales backsafeaustralia com au Website www backsafeaustralia com au ...

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