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Microprocessor Module Replacement Kit for H25-IR Infrared Gas Leak Detectors 

 

 

3015-5575 Rev 0

 

 

For H25-IR units using firmware 

prior to

  version 1.4, all system settings and configuration settings will be returned to 

factory default values after this upgrade.  In such cases, you may choose to manually record your system settings and 

configuration values 

prior

 

to

 performing this upgrade, and then re-configure those settings afterwards.  Regardless, a pre 

1.4 upgrade will require at a minimum: 

 

  Reconfiguration of the IR bench emitter power setting 

  Reconfiguration of the DigiPot setting 

  Reconfiguration of the leak source information (i.e., leak rate and leak temp). 

 

 

 

NOTE

:  In lieu of using firmware version numbers, you may choose to use the H25-IR serial number (located 

on a sticker on the back of the unit) to 

estimate

 which firmware version your H25-IR has installed (pre 1.4 or 

post 1.4).  Generally, serial numbers 

before

 LV1000 are likely to have pre version 1.4 firmware and require 

special handling, while serial numbers 

after

 LV1000 will have firmware version 1.4 or newer.  (The exception 

to the serial number rule is if you have previously updated your pre version 1.4 firmware to version 1.4 

firmware or newer.)

 

 

 

Review the preceding procedure flowchart before beginning the replacement process.  Most steps in this microprocessor 

board replacement procedure are explained in this document, however, you may need to refer to the H25-IR Instruction 

Manual originally shipped with your unit for additional detailed information (e.g., configuring the IR bench’s emitter power, 

adjusting the DigiPot, etc.).  If you no longer have the manual that shipped with your device, the standard H25-IR manual 

may be downloaded from the Bacharach website at 

www.mybacharach.com

.  If you have any questions, you may contact 

Bacharach’s Customer Service Department. 

 

4.  Remove the H25-IR’s Top Cover 

To gain access to the microprocessor board follow the procedure below. 

1. 

Unplug the instrument from all power sources (including external batteries if so supplied).

 

2.  Remove both the front and rear bezels by first disengaging the plastic tabs on the right and left sides of the bezel, 

and then pulling the bezel straight out. 

3.  Remove the two top screws that secure the front panel. 
4.  Remove the Relay, RS-485, and 4–20mA connectors from the rear panel.  DO NOT remove any connector on the 

interior side of the rear panel. 

5.  Remove the four screws that secure the rear panel.  
6.  Drop down the rear panel far enough to allow the top cover to clear, being careful not to stress the cables 

attached to the inside of the panel. 

7.  Remove top cover by 

carefully lifting along one edge and releasing the cover from the base unit.

 

 

 

Summary of Contents for Microprocessor Module Replacement Kit

Page 1: ...ming firmware with a simple plug in microprocessor module minimizing downtime This instruction manual describes how to replace or upgrade the microprocessor module in your H25 IR infrared gas leak det...

Page 2: ...ocess is straight forward additional steps may be required depending on the version of H25 IR firmware that is currently installed Firmware version 1 4 is the point after which system settings and con...

Page 3: ...e flowchart before beginning the replacement process Most steps in this microprocessor board replacement procedure are explained in this document however you may need to refer to the H25 IR Instructio...

Page 4: ...ing so you can reenter them after you re done Users having pre version 1 4 firmware must adjust IR bench emitter DigiPot and leak source settings For details on these processes refer to your H25 IR ma...

Page 5: ...or H25 IR Infrared Gas Leak Detectors 3015 5575 Rev 0 5 Figure 3 Location of Microprocessor Module Inside the H25 IR Housing Figure 4 Orientation of Microprocessor Module Microprocessor Module Note Po...

Page 6: ...ard by the edges only 2 Orient the new microprocessor so the gold tab and hole are at the bottom left corner refer to Figure 4 3 Align the two rows of pins on the back of the microprocessor board with...

Page 7: ...hipped with your unit for additional detailed information about configuring the IR bench s emitter power DigiPot and leak source settings If you no longer have the manual that shipped with your device...

Page 8: ...Detectors 8 3015 5575 Rev 0 Headquarters 621 Hunt Valley Circle New Kensington PA 15068 7074 Toll Free 1 800 736 4666 Tel 1 724 334 5000 Fax 1 724 334 5001 Website www MyBacharach com E mail help MyBa...

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