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Troubleshooting

6.0  TROUBLESHOOTING

WARNING!

Do not perform any maintenance work in a

hazardous area.

Because of the Leakator 10’s advanced design, trouble with

the instrument can usually be diagnosed by looking at the

LEDs as seen through the front-case. See Figure 3.

If the 

Fail

 LED lights, check that the sensor is seated and J3

is connected to the printed circuit board. If still no change,

replace the sensor per Section 

5-1 Replacing the Sensor

.

If the 

Low-Bat.

 LED lights, replace the batteries per Sec-

tion 3.0 as soon as possible. The instrument should operate,

however, for several hours before the batteries go dead.

If the instrument doesn’t respond to a combustible gas, per-

form the following in the order presented until the problem is

corrected:

- First ensure that all connectors are securely in place on the

printed circuit board, and that the sensor is firmly seated

into its socket.

- Replace sensor, even though the Sensor-Fail LED isn’t on,

per Section 

5.1 Replacing the Sensor

.

- Replace circuit board per Section 

5.2 Replacing the Printed

Circuit Board

.

16

Leakator 10

Instruction 19-9167

Summary of Contents for Leakator 10

Page 1: ...0 May 2002 Bacharach Inc 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www bacharach inc com E mail help bacharach inc com Printed in U...

Page 2: ...s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this Product or parts thereof that are defective in title T...

Page 3: ...tially hazardous situation for the instrument user other personnel and property If after reading the information in this manual the user has questions regardingtheoperation applicationormaintenanceof...

Page 4: ...ing 6 4 3 Using the Earphone 8 4 4 Turning OFF the Instrument 8 5 0 MAINTENANCE 9 5 1 Replacing the Sensor 9 5 2 Replacing the Printed Circuit Board 12 5 3 Replacing the Speaker 13 5 4 Replacing the F...

Page 5: ...her users who are interested in pinpointing gas leaks and testing gas appliances in residential commercial and industrial installa tions The instrument is supplied with a durable plastic carrying case...

Page 6: ...s are also detectable Introduction 2 Leakator 10 Instruction 19 9167 WARNINGS For safety reasons the Leakator 10 must only be operated and serviced by qualified personnel Read and under stand the cont...

Page 7: ...f storing 20 51 cm flexible probe includes integral sensor Response Time Less than 3 seconds to full scale indication Sensitivity 20 ppm Methane Warm Up Time Approximately 10 seconds Duty Cycle Contin...

Page 8: ...4 4 cm Operating Environment Position Any Temperature 23 to 130 F 5 to 54 C Humidity 10 to 90 RH non condensing Safety Approvals UL Classified Intrinsically Safe for use in Class I Division 1 Groups A...

Page 9: ...agency approval use only NEDA 14A type batteries or equivalent Remove battery cover Install five non rechargeable 1 5V C size alkaline batteries per Figure 2 observe proper polar ity Then reinstall b...

Page 10: ...sary to cause the bottom Gas Level LED to just turn off Be sure to always set this control in the same environment you intend to test in The instrument is now ready for use 4 2 Taking a Gas Reading To...

Page 11: ...k Control and Indicators Operation 7 Leakator 10 Instruction 19 9167 COMBUSTIBLE GASES Gain Off Power Fail Low Bat GAS LEVEL POWER ON SENSOR FAILURE LOW BATTERY ON OFF SWITCH GAIN CONTROL 20 EARPHONE...

Page 12: ...tion increases sensitivity while counterclockwise rotation de creases sensitivity The Gain control is useful in pinpointing large leaks by starting with the control set to light 1 or 2 LEDs and then g...

Page 13: ...h your instrument refer to Section 6 0 Troubleshooting Detailed procedures of how to replace the sensor and other components in the instrument are provided below 5 1 Replacing the Sensor Replacement s...

Page 14: ...rument may not function 6 Insert new matching resistor into printed circuit board and plug new sensor into socket at end of probe Notice that the sensor s six pins and the socket are symmetrical and n...

Page 15: ...y C Size 1 5 x 5 NEDA 14A or Equivalent Cut Matching Resistor leads to correct length by inserting each lead into form as shown and cutting here NOTE The plastic clip guide length represents the minim...

Page 16: ...bly away from instrument being careful not to pull wires attached to printed circuit board Lay rear case face down on work area 6 Carefully remove printed circuit board from front case 7 Unplug connec...

Page 17: ...careful not to pull wires attached to printed circuit board Lay rear case face down on work area 4 Carefully remove printed circuit board from front case then unplug speaker connector J2 from printed...

Page 18: ...Remove four screws securing rear case 5 Carefully lift rear case and flexible arm assembly away from instrument being careful not to pull wires attached to printed circuit board Lay rear case face do...

Page 19: ...em bly and rear case using the screws that were removed in Step 4 11 Replace sensor 12 Replace sensor matching resistor 13 Replace batteries and battery cover 14 Test instrument response refer to Sect...

Page 20: ...r If the Low Bat LED lights replace the batteries per Sec tion 3 0 as soon as possible The instrument should operate however for several hours before the batteries go dead If the instrument doesn t re...

Page 21: ...Case 19 0449 7 Replacement Sensor with Matching Resistor 19 0398 8 Screw 4 20 x thd forming 102 1976 9 Speaker Assembly 19 0400 10 Washer 10 Plain 02 4140 11 Wrist Strap 19 0443 Instruction Manual 19...

Page 22: ...Figure 7 Leakator 10 Part Locations Sheet 1 of 2 Parts Service 18 Leakator 10 Instruction 19 9167 1 2 3 4 6 7 9 5 See Fig 7 Sheet 2 7 8 10 2 10 8 FRONT OF INSTRUMENT 8 11...

Page 23: ...ts Service Figure 7 Leakator 10 Part Locations Sheet 2 of 2 19 Leakator 10 Instruction 19 9167 J3 PROBE CONNECTOR J2 SPEAKER CONNECTOR MATCHING RESISTOR Located on opposite side of board J1 EARPHONE J...

Page 24: ...hcan idirect com M xico Bacharach de M xico Playa Regatas No 473 Tercer Piso Col Militar Marte Delegaci n Iztacalco 08830 M xico D F M xico Phones 52 555 634 7740 52 555 634 7741 FAX 52 555 634 7738 E...

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