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Bacharach Fyrite INTECH, Configuration And Operation Manual

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Combustion Gas Analyzer 
Configuration and Operation Manual 

 

 

 

 
 

 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instruction 0024-9486 

Revision 2 

December 27, 2012 

 

 

Product Leadership  

•

  Training  

•

  Service  

•

  Reliability 

 

 

Summary of Contents for Fyrite INTECH

Page 1: ...Combustion Gas Analyzer Configuration and Operation Manual Instruction 0024 9486 Revision 2 December 27 2012 Product Leadership Training Service Reliability...

Page 2: ...product Bacharach s liability and buyer s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this product or par...

Page 3: ...l or consequential damages in connection with the furnishing performance or use of this material No part of this document may be photocopied reproduced or translated to another language without the pr...

Page 4: ...Fyrite InTech Manual iv 0024 9486 Rev 2...

Page 5: ...obe and Thermocouple 13 2 2 Front Panel Buttons 14 2 3 Power Options 15 2 4 Turning On the Fyrite InTech 16 Section 3 Configuration 17 3 1 Menu Structure Overview 17 3 2 The Warm up Sequence 17 3 3 Ma...

Page 6: ...s Needed 51 5 4 3 O2 Sensor Replacement Procedure 52 5 4 4 CO Sensor Replacement Procedure 52 5 4 5 B SMART CO Sensor Replacement 53 5 5 T Stack Calibration 54 5 5 1 Materials Required 54 5 5 2 T Stac...

Page 7: ...ry or death CAUTION A caution statement indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Caution statements may also be used to alert against uns...

Page 8: ...eaning the probe near an open flame CAUTION When the instrument is used in an inefficient oil fueled appliance where there is a high emission of soot the probe s sample filter may become clogged Befor...

Page 9: ...librated and installed sensor s as ordered and depending on the model and kit some or all of the following rubber boot spare filters Fyrite User Software FUS USB cable type A to mini B Infrared Data A...

Page 10: ...and composition p 19 Different RUN Parameters EFF NA vs Stack loss and ETA S Excess Air NA vs Lambda S Lambda is similar to excess air Extra Siegert Parameters CO CO2 ratio boiler temperature smoke n...

Page 11: ...Fyrite InTech Manual Overview 0024 9486 Rev 2 5 1 6 Components...

Page 12: ...Overview Fyrite InTech Manual 6 0024 9486 Rev 2...

Page 13: ...o Auto power off feature with sensor purge feature p 30 o Status and diagnostic menus p 35 o Manual entry of values Siegert only pp 25 26 o Ambient CO Siegert Only p 46 User Customizations o North Ame...

Page 14: ...e Sensor s as Needed 35 51 Calibrate as Needed 34 56 Replace Batteries as Needed 15 Filter Replacement 50 Place Probe in Sampling Point 38 Collect Data RUN Button 42 Save Data as Needed F3 14 42 Stop...

Page 15: ...sured oxygen is not above 18 8 O2 and the stack temperature is not above 650 C 1200 F 1 9 Fyrite InTech Sales Combinations Fuel Equations North American NA Siegert S Final Assembly 0024 7340 0024 7341...

Page 16: ...Overview Fyrite InTech Manual 10 0024 9486 Rev 2...

Page 17: ...ple Flow Rate 300 to 700 cc min Sensors O2 Electrochemical P N 0024 0788 CO Electrochemical P N 0024 7265 Temp Stack K Type thermocouple Product Approvals and Regulatory Compliance EN50270 CE Mark EMC...

Page 18: ...me T90 O2 0 to 20 9 0 1 O2 0 3 O2 on flue gas 20 sec CO 0 to 2000 ppm 1 ppm 10 ppm 0 to 200 5 reading 201 to 2000 40 sec Stack Temp 20 to 650 C 4 to 1202 F 1 C 1 F 2 C 0 to 124 C 3 C 125 to 249 C 4 C...

Page 19: ...cracks If a hose is defective replace the entire probe assembly 2 Before using the analyzer check that the water trap filter is clean and dry If necessary dry out the trap and replace the filter elem...

Page 20: ...accordingly LEFT and RIGHT arrow buttons jump to the top and bottom of lists respectively LEFT and RIGHT arrow buttons position the active cursor on specific elements of a value to be changed The ENT...

Page 21: ...e Fyrite InTech screen Batteries 4 AA Fresh or Fully Charged Estimated Life Span in Hours Continuous Pump On Alkaline disposable 15 hours Lithium disposable 20 hours Rechargeable 8 hours Replace batte...

Page 22: ...n extended period of time 2 4 Turning On the Fyrite InTech To turn on the Fyrite InTech press the PWR button NOTE After turning on the Fyrite InTech it performs a warm up procedure which includes an a...

Page 23: ...contained within them are described in a top down fashion starting from the startup screens and working sequentially through the menus and menu items 3 2 The Warm up Sequence Boot Screens Description...

Page 24: ...Save 16 readings and max CO Access the Memory Options Menu see page 22 Access previously saved test results Delete all previously saved test results Access the Setup Menu see page 24 Edit view instru...

Page 25: ...Function Select the combustion fuel from the fuel list Use the UP and DOWN arrow keys to highlight the desired fuel and use the ENTER key to select NA Fuel List Siegert Fuel List Natural Gas Natural G...

Page 26: ...ns a 15 minute test cycle during which a status screen is displayed It shows the starting ambient CO value the current CO value and the elapsed time into the test NOTE Press the F2 key to cancel a tes...

Page 27: ...be printed by pressing F1 and saved to memory with a time and date stamp by pressing F3 Press F2 to return to the menu NOTE If the ambient CO results are saved to memory they are not included as part...

Page 28: ...a numbered list of saved combustion tests starting at 1 NO DATA is displayed if no tests were saved since the last time that memory was cleared To view saved data use the UP and DOWN arrow keys to hig...

Page 29: ...ctory with the first 3 samples highlighted Use the UP and DOWN arrow buttons to move the scrolling window up and down to select which three contiguous samples are to be averaged then press ENTER The a...

Page 30: ...is used to calculate and display an average smoke value based on 3 smoke test results that are entered by the user A sample smoke scale is shown below Perform 3 smoke tests then enter the results in...

Page 31: ...InTech to sample flue gas AFTER the combustion process is adjusted and the smoke test indicates a smoke level of 0 or 1 Oil Derivative Siegert only specifies whether or not oil derivatives were prese...

Page 32: ...to set date and time Use the LEFT and RIGHT arrow buttons to select the desired field to edit Then use the UP and DOWN arrow buttons to change the values of the selected field Press ENTER to save new...

Page 33: ...date is in DD MM YY format either by default if Siegert configuration or by choice through the Date Format parameter if North American configuration The measured value of CO can be referenced to a sp...

Page 34: ...w buttons to choose a row and press ENTER to begin editing the selected row Then use the UP and DOWN arrow buttons to select the desired letter number or special character for the current text positio...

Page 35: ...varies based on instrument model Use ENTER to enable the selected language NOTE The number of available languages may differ based on the combustion equation setting Three languages are available for...

Page 36: ...e inactivity timeout cancels the automatic shutdown that is the instrument remains ON and restarts the timeout countdown if any key is pressed CO is greater than 50 ppm or O2 is less than 18 8 Provide...

Page 37: ...nstrument MM DD YY default for NA configurations DD MM YY standard for Siegert NOTE The DD MM YY date format is the only format available in instruments configured with Siegert combustion equations Th...

Page 38: ...without saving CO AUTO ZERO CO MANUAL ZERO By default the Fyrite InTech automatically zeroes all sensors on ambient air when the instrument is turned on The Fyrite InTech can be set to perform and sto...

Page 39: ...hanging this setting resets several configuration parameters to their default values Below is a list of affected parameters and those unaffected Reset to Default Values Unchanged Temperature units Man...

Page 40: ...code in order to proceed to the calibration options The default password is 1111 Use the UP and DOWN arrow buttons to scroll through numerals 0 9 until the desired numeral is reached Press ENTER to a...

Page 41: ...tion about the measurement sensors of the instrument Displays the estimated oxygen O2 sensor life based on the sensor s 3 digit date code that you enter from the label on the sensor the current date t...

Page 42: ...to the last digit of the manufacture year that make up the 3 digit date code Use UP and DOWN arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the...

Page 43: ...fe may vary Displays fresh air diagnostics similar to the display at warm up After the warm up countdown any detected errors are displayed Otherwise a Success message is displayed 3 10 Status Menu Sta...

Page 44: ...ully charged AA rechargeable batteries the warm up process has completed in fresh air without interruption or errors 4 2 Sampling Point Examples WARNING The illustrations of combustion devices and sam...

Page 45: ...tional heat exchanger design test each of the exhaust ports at the top of the heat exchanger The probe should be inserted back into each of the exhaust ports to obtain a flue gas sample before any dil...

Page 46: ...ented furnaces boilers should be done through a hole drilled in the vent immediately above the inducer fan Boilers which have a bell shaped draft diverter on top should be tested directly below the di...

Page 47: ...e RUN HOLD button to begin sampling gas You should see the word RUN in the upper left corner of the display and hear the sample pump turn on If you see the word HOLD press the RUN HOLD button again 5...

Page 48: ...rn off the Fyrite InTech press and hold the POWER button until you see the Shutdown timer Wait for the purge function to complete you will hear the pump stop and the display will shut off Use the resu...

Page 49: ...ting Using the Optional IrDA Printer The instrument has the ability to store recall to the display and print sets of time and date coded test records The time and date are set through software menu se...

Page 50: ...n below Fyrite InTech provides three lines of 20 characters for user information This information will appear with test records when they are printed User name and optional information are entered via...

Page 51: ...Fyrite InTech Manual Operation 0024 9486 Rev 2 45 IR Communications Settings Baud Rate 9600 Data Bits 8 Stop Bits 1 Parity None Protocol IRDA SIR Distance 8 16 in 20 41 cm Angle 60 maximum...

Page 52: ...test Results can be saved to memory and or printed Use the following procedure to perform an ambient CO measurement Step Example Procedure for Taking Ambient CO Measurements 1 Turn on the InTech in a...

Page 53: ...terface and Fyrite User Software A PC with Fyrite User Software FUS installed can set edit and transfer the following instrument time and date calibration password time meters B SMART code user name i...

Page 54: ...ting the unit back into service Field calibration is also possible with the proper equipment Refer to the calibration section for more information 5 2 Cleaning the Probe The probe tube and gas sample...

Page 55: ...r cleaner damages plastic components Take precautions not to spray cleaner onto the probe handle or analyzer 2 Insert the plastic spray tube of the carburetor cleaner into the gas sample hose and then...

Page 56: ...Calibration and Maintenance Fyrite InTech Manual 50 0024 9486 Rev 2 5 3 Water Trap and Filter Replacement...

Page 57: ...4 O2 and or CO Sensor Replacement NOTE The O2 sensor life is approximately 2 years The CO sensor life is greater than 3 years 5 4 1 Accessing the Sensors 5 4 2 Material Required As Needed O2 Sensor P...

Page 58: ...r unit by Aligning the ribs on the sides of the sensor with the corresponding shape in the base Inserting the pins into the connectors in the base 8 Reattach tubing Close battery door Turn on instrume...

Page 59: ...mart Press ENTER to display the B Smart code screen 3 Use the UP and DOWN arrow buttons to enter the 10 digit alphanumeric code supplied with the pre calibrated B SMART sensor Use the LEFT and RIGHT a...

Page 60: ...and boiling water baths can be used 5 5 1 Materials Required Thermocouple simulator K type Range 0 to 600 F 18 to 316 F Accuracy 0 5 F 0 3 C Alternatively ice water boiling water thermometer 5 5 2 T...

Page 61: ...e will cause the message Applied Value High or Low to appear at the bottom of the screen 5 Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Zero Measured value to th...

Page 62: ...r manually using the manual zero feature see page 32 To perform a manual zero follow the steps below If your instrument is configured for CO auto zero then skip this CO manual zero procedure and go to...

Page 63: ...00 ppm calibration gas however the calibration range is from 20 to 1 000 ppm An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the...

Page 64: ...nd Maintenance Fyrite InTech Manual 58 0024 9486 Rev 2 5 7 T Ref Sensor Calibration The T Ref sensor is located inside the instrument Calibration is done at the factory and should not need to be done...

Page 65: ...low and is not usable or sensor is missing Low Sensor CO CO sensor output was low but still usable Sensor may need to be replaced in the near future Low Battery Battery voltage is low Replace the batt...

Page 66: ...of sensors and indicates that values were not calculated NOTE If a particular sensor is in error during warm up the instrument automatically displays the error The instrument continues to operate wit...

Page 67: ...7006 Smoke kit 0104 1798 Thermocouple temperature air K type 1 inch long 0104 1797 Thermocouple temperature stack K type 10 feet long 0024 7059 CO Calibration kit no gas 0024 0492 CO calibration gas...

Page 68: ...r serial number North American Label Siegert Label 6 5 Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Service Centers United States Bacharac...

Page 69: ...MC Directive Standard s EN 50270 2006 Electromagnetic Compatibility Immunity Electrical Apparatus for the Detection and Measurement of Combustible Gases Toxic Gases or Oxygen EN 50379 1 Part 1 General...

Page 70: ...Declaration of Conformity Fyrite InTech Manual 64 0024 9486 Rev 2...

Page 71: ...Fyrite InTech Manual 0024 9486 Rev 2 65...

Page 72: ...nual 0024 9486 Rev 2 66 World Headquarters 621 Hunt Valley Circle New Kensington Pennsylvania 15068 Phone 724 334 5000 Toll Free 1 800 736 4666 Fax 724 334 5001 Website www MyBacharach com E mail help...

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