background image

Certain products used for water treatment, particular some dispersant and bio-dispersant additives, might change

the properties of the water (such as the surface tension), which can cause excessive drift loss (water passing

through the eliminators). In such case we recommend to review the water treatment (product type, dosage) with

your water treatment expert.
In case of doubt, a short test can be performed, after cleaning & disinfection, using fresh water without addition of

the concerned chemical (within the limits of the local legislation).

Chemical treatment

1. Water treatment chemicals or non-chemical systems need to be compatible with the materials of construction

used in the cooling system including the evaporative cooling equipment itself.

2. In case of chemical water treatment, chemicals should be added to the recirculating water by an automatic

feed system. This will prevent localised high concentrations of chemicals, which may cause corrosion.

Preferably the water treatment chemicals should be fed into the cooling system at the discharge of the

recirculation pump. The chemicals should not be fed in concentrated form, nor batch fed directly into the cold

water sump of the evaporative cooling equipment.

3. BAC specifically discourages acid dosing as mean of scale control (unless under certain strict circumstances

for open circuit cooling towers with very large system volume and remote sump, or constructed from stainless

steel).

4. A competent water treatment company should be consulted for the specific water treatment programme to be

applied. Next to the supply of dosing and control equipment and chemicals, the programme should include

regular monthly monitoring of the circulating and make up water quality.

5. If it is proposed to operate a treatment programme outside the BAC Water Quality Control Guidelines, the BAC

factory warranty may be invalidated if the water quality is persistently outside the Control Guidelines, unless

specific prior written BAC approval. (Some parameters may be exceeded under certain strict circumstances.)

It is strongly recommended to check the key parameters of the circulating water quality on a monthly base. See

table: "Circulated water quality guidelines". All test results need to be recorded.

Passivation

When new systems are first commissioned, special measures should be taken to ensure that galvanized steel

surfaces are properly passivated to provide maximum protection from corrosion.

Passivation

is the formation of a

protective, passive, oxide layer on galvanized steel surfaces.
To ensure that galvanized steel surfaces are passivated, the pH of circulating water should be kept between 7.0

and 8.2 and calcium hardness between 100 and 300 ppm (as CaCO

3

) for four to eight weeks after start-up, or until

new zinc surfaces turn dull grey in colour. If white deposits form on galvanized steel surfaces after the pH is

returned to normal service levels, it may be necessary to repeat the passivation process.

Full stainless steel units and units protected by the Baltibond

®

hybrid coating do not require passivation.

An exception to this are units with a galvanized steel coil bundle which do still require the proper

passivation procedure as described here in this section.

In case you can't keep the pH below 8.2, a secondary approach is to conduct a chemical passivation using

inorganic phosphate or film-forming passivation agents. Consult your water treatment specialist for specific

recommendation.

W W W . B A L T I M O R E A I R C O I L . E U

12

Summary of Contents for PTE

Page 1: ...PTE Open Cooling Towers OPERATING AND MAINTENANCE INSTRUCTIONS MPTEv11EN...

Page 2: ...eafter in accordance with recognized Codes of Practice such as EUROVENT 9 5 6 ACOP HSC L8 Guide des bonnes pratiques Legionella et tours a ror frig rantes etc Water sampling test results and correctiv...

Page 3: ...eaning X X X Disinfection X X X Drain basin X depends on applied code of practice Notes 1 Water treatment and auxiliary equipment integrated in the cooling system may require additions to the table ab...

Page 4: ...e 9 Biological control 11 Chemical treatment 12 Passivation 12 4 Cold Weather Operations 13 About cold weather operation 13 Protection against sump water freezing 13 Capacity control 13 FRP propeller...

Page 5: ...ical section 1 Fan guard 2 Axial fan 3 Drive system 4 Eliminators 5 Water distribution system 6 Fill 7 Combined inlet shields 8 Cold water basin 9 Water outlet connection 10 Drain 11 Overflow 12 Strai...

Page 6: ...xternal pipework The equipment outlet piping must be installed under the operating level of the equipment to prevent air suction and pump cavitation Suction pipe sizing should be done according to goo...

Page 7: ...rol device steps must be taken to avoid operating at or near to the fan s critical speed For more information consult your local BAC Balticare representative ELECTRICAL SAFETY All electrical component...

Page 8: ...cal applicable laws and regulations If the proper and required access means are not present temporary structures need to be foreseen Under no circumstance can one use parts of the unit that are not de...

Page 9: ...thereafter Moreover there must be an ongoing programme of monitoring in place to ensure the water treatment system is maintaining the water quality within the control guidelines Check and adjustments...

Page 10: ...sulfates parameters does not exceed 650 mg l for Baltibond SST304L Baltiplus protection pH 6 5 to 9 0 pH during initial passivation Below 8 2 Total hardness as CaCO3 50 to 600 mg l Total alkalinity as...

Page 11: ...down Evaporation loss Cycles of concentration 1 The evaporation loss is not only function of the heat load but also depends on climatic conditions the type of equipment used and the method of capacity...

Page 12: ...de regular monthly monitoring of the circulating and make up water quality 5 If it is proposed to operate a treatment programme outside the BAC Water Quality Control Guidelines the BAC factory warrant...

Page 13: ...ddition to protecting the sump water all exposed water piping in particular make up water lines should be heat traced and insulated It is necessary to prevent the recirculating water from approaching...

Page 14: ...o prevent bearing damage on fan motors CAUTION Refer to fan motor nameplate data when programming a VFD The purpose of a low level cut out switch for pump protection is to protect the pump from runnin...

Page 15: ...iment can become corrosive and cause deterioration of the metallic basin fittings When flushing the basin the strainers should be left in place to prevent the sediment from re entering the unit system...

Page 16: ...ation and wrapping of float ball As the water circulating through the unit is cooled it collects in the cold water basin and passes through the strainers into the system The operating water level is c...

Page 17: ...ing fill the sump with water until 2 cm above operating level Adjust the wing nuts of the float ball so that the make up valve is completely closed Before starting the unit for the first time fill the...

Page 18: ...clean Also ensure that control and safety devices such as low level cut out switches are operational clean and properly incorporated into the control circuit CAUTION Sump heaters can be hot DRIVE SYST...

Page 19: ...ating the motor base adjustment screw Check belt tension as follows 1 Shut off fan s 2 Rotate the fan sheave half a turn to evenly distribute the tension in the belt before measuring 3 Check belt tens...

Page 20: ...24 hours operation If belt tensioning is required please proceed as follows 1 Loosen the lock nuts on the motor base adjusting screws 2 Turn the motor base adjusting screws clockwise to tension the be...

Page 21: ...edure See figure below 1 Stop fan s and remove side access panel s 2 Remove the drift eliminators through the sliding access doors 3 Loosen the set screw 4 Using a drift pin centre punch tap the colla...

Page 22: ...nctioning of mechanical components or operational problems e g unwanted ice formation If this occurs a thorough inspection of the entire unit followed by immediate corrective action is needed If requi...

Page 23: ...oper fit 2 If any of the above problems have been observed stop fan s and pump s and remove eliminators 3 Clean eliminators from debris and foreign matter Remove dirt and obstructions Replace damaged...

Page 24: ...water and will reduce the suction of large airborne impurities and debris In addition they will prevent water from splashing out of the air intake side of the unit during fan cycling Inspect regularly...

Page 25: ...nit Orientation of the combined inlet shield FAN SHAFT The exposed areas of the fan shaft are coated with a soft seal for added corrosion protection It is recommended that the coating be inspected for...

Page 26: ...der and fan guard and these should be inspected for Fan blade tip clearance Pitch angle Bolt torque Excessive vibration Deterioration of fan assembly Correct or adjust if necessary Before any disassem...

Page 27: ...of motor for corrosion If the motor is equipped with space heaters these must be activated when the motor is idle in order to prevent condensation inside the motor CAUTION Do not run start the fan mo...

Page 28: ...grease guns since they may rupture the bearing seals When lubricating purge the old grease from the bearing by gradually adding grease until a bead of new grease appears at the seal In particular when...

Page 29: ...er jet and install 10 Remove debris from access doors and panels with soft brush and soap water 11 Close drain and open make up supply Fill system up to overflow level with clean water DISINFECTION Di...

Page 30: ...A proper regularly monitored biocide programme reduces the need for cleaning and disinfection actions significantly W W W B A L T I M O R E A I R C O I L E U 30...

Page 31: ...pray distribution branch grommets Set of belts if applicable Baltiplus Baltibond repair touch up kits Insist on factory authorised parts to avoid loss of efficiency or an operational risk which may oc...

Page 32: ...frig rantes Minist res de l Emploi et de la Solidarit Minist re de l Economie des Finances et de l Industrie Minist re de l Environnement Juin 2001 54p Voorkom Legionellose Minsterie van de Vlaamse Ge...

Page 33: ...W W W B A L T I M O R E A I R C O I L E U...

Page 34: ...W W W B A L T I M O R E A I R C O I L E U...

Page 35: ...W W W B A L T I M O R E A I R C O I L E U...

Page 36: ...AGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS EQUIPMENTS SERVICES www BaltimoreAircoil eu info BaltimoreAircoil eu Please refer to our website for local contact details Industriepark Zone A B 2220...

Reviews: