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AE-MAESTRO

Integrated Lift Control System

INSTALLATION MANUAL

for Electric Package of Gearless Lift Machines

Document Name

: AE-MAESTRO Lift Controller Installation Manual
for Electric Package of Gearless Lift Machines

Document Code

: AEM-INSEN-GL

Document Version

: 1.08d

Software Version : 2.20u (Lift Control) / 2.20g (Motor Driver)

www.aybey.com

Summary of Contents for AE-MAESTRO

Page 1: ...ectric Package of Gearless Lift Machines Document Name AE MAESTRO Lift Controller Installation Manual for Electric Package of Gearless Lift Machines Document Code AEM INSEN GL Document Version 1 08d S...

Page 2: ...able groups with their related information written on them To avoid any wrong connection check the labels before connecting any socket or terminal CAUTION This document is a quick installation documen...

Page 3: ...Cartop Emergency Lighting 5 Cartop Box 6 Audible and Flashing Device 7 Pit Control Unit 8 Pit Command Box 9 Pit Inspection Reset Switch 10 Machine Side Stop Button 11 Shaft Limit Switch 12 ML1 ML2 Ma...

Page 4: ...ch Used to stop the lift in machine room Used under the car Connected to Controller Used at the base landing floor Magnetic Switches Flex Holder Strip and Round Magnets Shaft Limit Switch Used on the...

Page 5: ...the resistor into the control panel box 3 Be aware that it will be hot and will emit heat to the surroundings during lift operation Do not touch it during operation 4 Connect the cables of the braking...

Page 6: ...in the figure to the related controller terminals 5 Note that the brake monitoring contacts are normally closed NC 6 Connect machine stop to 110 and 110A terminals EN81 20 CONTROLLER OUTPUT TERMINALS...

Page 7: ...ct the inspection box in machine room This is necessary to have the safety contacts closed in order to run motor for autotuning 1 Take 24 wire flex cable and connect its terminals labelled with XK FLX...

Page 8: ...d and CON socket of the second ALYA car panel in the cabin Set door type to B from ALYA car panel dip switch 2 For other COP Series a Connect cable labelled CON A between CON A socket in PWL board and...

Page 9: ...ING OPERATING PANEL in Appendix 6 Fix LOPs to the walls at the landings regarding to the instructions in AP 03 7 Connect XK CB socket to the controller 8 Connect all landing panels to the cable of XK...

Page 10: ...t pit devices to the terminals of the KDM box as shown on the diagram in the project schemas Place KRR switch at the landing onto door frame or onto a wall near it It must be located outside of the sh...

Page 11: ...Otherwise connect encoder to ICA board regarding the colours given in the data sheet of the encoder used 4 Encoder cables should be connected to ICA board as shown the diagrams below 5 Please check d...

Page 12: ...uld be used to adjust parameters and carry on the services implemented in the device software It must not be present during operation of the lift Hand terminal can be used as plugged onto the device a...

Page 13: ...lect Group A by using up and down arrows and press ENT when Group A is highlighted You can select other parameter groups similarly Then select A01 NUMBER OF FLOORS in order to change number of floors...

Page 14: ...into the slot in the hand terminal Place hand terminal onto the device Update operation cannot be performed via CAN Bus Select Data Software icon There are two processors inside the device Therefore...

Page 15: ...itches magnets etc Installation Mode is only in inspection mode active Its value will be switched to 0 as soon as the system is switched to the normal mode Once setup application has been started you...

Page 16: ...nary Tuning In this method tuning process is carried out without any rotation of motor This method should be selected if the ropes have already been hanged onto the pulley Otherwise rotating tuning is...

Page 17: ...ge 2 So tuning operation has been started Continue pressing onto RUN button on recall command box IN OPERATION In rotating tuning 1 If the motor rotates more than one tour then terminate operation by...

Page 18: ...motor and the device output should be checked ENABLE ERROR This error arises if the safety line is cut by any reason during the operation Releasing RUN button may cause this error TUNING ERROR Any rot...

Page 19: ...cable groups 1 XL DS carries door control signals from PWL The signals are KA output is Door Open Command KK output is Door Close Command KO is the common terminal of KA and KK R3 is the Slow Close C...

Page 20: ...systems with two automatic doors landing door contacts of side B are bridged In systems with semiautomatic doors landing door contacts are bridged Position 2 125 130 are bridged This means In systems...

Page 21: ...es teaching floor levels and fine floor adjustments is explained in this manual CLEARING PERMANENT ERRORS Some critical errors mainly UCM unintended car motion error block the lift and do not allow fu...

Page 22: ...method can be used only if the car has a weight measuring device installed SETUP OF ANTI ROLLBACK SYSTEM without load sensor To activate Anti Rollback function set S19 STARTING MODE in SPEED PARAMETER...

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