Axor Minispeed MS 140 Service Manual Download Page 29

Service Guide   MINI SPEED

Service Guide    MINI SPEED

Test point

zero signal

Test point

Current signal

Eichung nur 

fuer 

qualifiziertes 

Personal!

 

 

2.1  Trimmer adjustment

Adjustment

VEL

The vel trimmer fine tunes the velocity

command input sensitivity .   It provides a

range of +/- 20 % to fine tune the velocity

command input sensitivity ;for increase

speed turn potentiometer  clockwise  and

in anticlockwise sense for reduce itself.

BAL

Offset calibration. This potentiometer

allows offset calibration on the input

reference.

Max reference corr/- 200 mV

KV

The dinamyc response of the motor depends from this trimmer; for increase the gain turn

the KV potentiometer in clockwise sense.

DER

Derivative adjustment.Turning the DER trimmer in clockwise  the overshoot is reduced.

ACC

The solder bridges allow insert the acc/dec function.(JP1-JP2-JP8 )

With anticlockwise turn(ccw)we increasing acc/dec function between 0.1/1 sec.(correspond

10 v reference)

We can increase or reduce max time of acc/dec opening JP1 solder bridge and inserting

a resistance in the personality header.(see chapter 4.3 adjustment)

N.B.

Usually,the amplifier,is provided with the ACC/DEC function disabled.

If we insert RIP resistance on the personality header

between 5-10 pin,we can limit peak current.

Below is reported a table with re-entry current.

PEAK CURRENT CALIBRATION

ACC/DEC TIME CALIBRATION

JP1      JP2      JP8

FUNCTION

     RANGE                          NOTES

   acc/dec off

   acc/dec on

   acc/dec on

Standard adjustment

Adjustable by acc potent.

Adjustable by acc potent.

0        sec.

0,1 / 1 sec.

By ramp resistance

Res RAMP

   680K            820K          1Mohm        1,5Mohm       2,2Mohm      3,3Mohm

Time

0,2 s - 2,6s   0,3s - 3,2s   0,4s - 3,9s   0,6s - 5,7s   0,8s - 8,6s   1,4s - 13s

Usually,these calibration,are made from the factory.

If we have very high load inertia (report 3:1 between

inertia load and inertia motor) we must modified KV

gain “KV”potentiometer and increasing the derivative

function “der potentiometer”.

The calibration must be made with load,connected to

the motor.

Apply square wave(0,5 hz +/- 1v) at the input

reference.

Connect at tachogenerator input an oscilloscope with

memory (ground probe  must be connected at zero

signal).

Then turn the trimmer der in anticlockwise sense.

Before look for safety space during alternative mote.

Apply power to the amplifier and enable it machine

will move itself up and down.If possible increase

voltage to +/-2volt  when the oscilloscope signals on

monitor making a comparation with the wave shape

on following page and do as suggested.

DYNAMIC CALIBRATION

Calibration

for qualified

personnel !

Taglia/RIP(Kohm)

-

220

150

100

82

68

56

47

39

33

27

18

02/04

4

3.7

3.6

3.3

3.2

3.1

3

2.8

2.7

2.5

2.3

2

04/08

8

7.3

7.1

6.7

6.4

6.2

5.9

5.6

5.3

5

4.6

4

08/16

16

14.5

14

13.2

12.7

12.2

11.6

11

10.5

9.8

9.2

8

10/20

20

18

17.4

16.3

15.5

15

14.4

13.7

13

12.1

11.4

10

14/28

28

26

25

23.5

22.6

21.8

20.8

19.8

18.7

17.5

16.5

14

20/40

40

37.8

36

34.1

33

31.7

30

28.9

27.1

25.8

23.8

20

25/50 

50

46.9

44

41.7

40.3

38.5

36.9

34.9

33

31

28.9

25

Summary of Contents for Minispeed MS 140

Page 1: ...ENGLISH...

Page 2: ...ERLY This manual show mechanical and electrical charateristics about minispeed 60 140 200 series It is important that the installation procedure should be perfomed only by qualified personnel accordin...

Page 3: ...n 3 1 Power supply dimensionality Single phase Three phase 3 2 Cooling and derating curves 3 3 Wiring Mother board connections Standard rack connections Ground Examples 4 Service controls 4 1 Prelimin...

Page 4: ...ply is requested single phase power supply The calibration components are avalaible at removable personality header If an amplifier module is replaced it is important to verify that the new amplifier...

Page 5: ...50 to 100 by Rip These are values reccomended from factory Min and max voltage values are reported at page 32 Input reference Drift referred to differential reference amplifier Drift referred to diff...

Page 6: ...two modes 1 Current limitation We connect a resistance between pin 2 and pin 3 zero 2 Current reference torque input We apply 10 v signal it correspond at peak current We can use 3 ac pin also as sign...

Page 7: ...25 26 27 ac 29 30 31 32 ac 1 4 Overall dimension CHAPTER 1 Description CURRENT SIGNAL OUTPUT 8v referred to peak current POWER SUPPLY INPUT Input positive power supply POWER SUPPLY INPUT Input negativ...

Page 8: ...reference correction 200 mV KV The dinamyc response of the motor depends from this trimmer for increase the gain turn the KV potentiometer in clockwise sense DER Derivative adjustment Turning the DER...

Page 9: ...s calibrated as the one removed This is easily accomplished by simply installing the personality header from the removed amplifier into the new one and verify the solder bridges Dynamic adjustment Sol...

Page 10: ...stant motor tension For enable the armature feedback close solder bridge JP6 see page 27 IN RESISTANCE pin 4 11 It gives limitation of the rated current value see page 28 IP RESISTANCE pin 5 10 It giv...

Page 11: ...onnel They describes respectively capacitor and resistance of the current loop For replacement we must open the solder bridge JP3 disabilitation of standard costant It allows to increase the velocity...

Page 12: ...is open current loop standard costants CKV RKV are disabled Normally closed If it is open velocity loop static gain is disabled Normally open If it is close the armature feedback is enabled Normally c...

Page 13: ...r advise rated voltage on the secondary winding of the transormer as follows For overvoltage or breaking circuit on capacitors CHAPTER 3 Installation 3 1 Powersupplydimensioning Single phase power sup...

Page 14: ...CHAPTER 3 Installation Power nominal transformer power is referred to each motor power sum on pluriaxes applications where Usually if motors don t work together we can declass the transformer of 30 40...

Page 15: ...er supply dimensioning single phase F I L T E R CAPACITORS NOTE C mF P VA transf x 2000 V2 The capacitor must be for s w i t c h i n g application N B If during the deceleration phase green ok led swi...

Page 16: ...with three phase power supply TRANSFORMER Voltage See single phase section same parameters can be used Power See single phasesection same parameters can be used F U S E S Fuses dimensioning Fuses on p...

Page 17: ...supply Rated voltage 100 VDC per MS 60 200 VDC per MS 140 300 VDC per MS 200 Capacitor the capacitor filters the voltage from single phase bridge and recoveries the energy from the motor during the de...

Page 18: ...ensive damages Every amplifier is provided with a thermoswitch that opens when the temperature exceeds a safe operating level S T protections will be memorized The fault can t be reset We must wait un...

Page 19: ...e 0 5 1 mm2 for signal cables 2 mm2 for power cables MS 4 8A e 8 16A 2 5 3 mm2 for power cables MS 10 20A e 14 28A 4 mm2 for power cables MS 20 40A and 25 50A MS 140 10 20 MS 140 14 28 MS 140 8 16 10...

Page 20: ...Service Guide MINI SPEED High Performans servo Drives AXOR CHAPTER 3 Installation Mother board interconnections...

Page 21: ...Service Guide MINI SPEED High Performans servo Drives AXOR CHAPTER 3 Installation Rack board interconnections...

Page 22: ...th symbol With only one wire we connect the isolated bar at the ground of the electric box From which it will start the ground connection to electrical power net Don t make any bridge between the grou...

Page 23: ...d to rack and mother board interconnections Input reference shield should be connect at ground isolated bar see ground connections Examples for analogue input connection Velocity Control C N C differe...

Page 24: ...ollows Nominal and peak current agree with amplifier s size Ex MS 10 20 20A Peak 10A Nominal Tachogenerator feedback Control the proper value of RDT resistance pin 1 14 see chapter calibrations on the...

Page 25: ...tion with positive speed reference After the preliminary checks we can insert the amplifier on the mother board the motor s shaft must be free from the load be ready to stop main supply net if will be...

Page 26: ...If not made the cnc when started will give axis position error after started at full speed Moving manually the machine it is possible to verify that both positive sense motor and cn will be on same di...

Page 27: ...ed expressed in rpm MS 60 RA k ohm 166 x Vref E 1 4 Vref MS 140 RA k ohm 159 x Vref E 3 3 Vref MS 200 RA k ohm 158 x Vref E 5 Vref KE MOTOR 50V n 4000 giri min Vref 10V E 4000 x 50 200 1000 MS 200 RA...

Page 28: ...t to tacho mode bil trimmer has to be turned more times stop trimmer when motor shaft stops But no loads are to be applied during this calibration The amplifier is provided with standard calibration I...

Page 29: ...th load connected to the motor Apply square wave 0 5 hz 1v at the input reference Connect at tachogenerator input an oscilloscope with memory ground probe must be connected at zero signal Then turn th...

Page 30: ...e KV potentiometer until obtain a response similar as shown Proportional integral gain low Attention Do not exceed with gain you can cause an useless motor heating the motor s due to swing following c...

Page 31: ...e page 10 O C LED RED normally switch off Alarm of over current fault The power switching of the drive is continuosly monitored and circuit will disable power section if any of the following faults oc...

Page 32: ...to on acceptable operating level The amplifier won t enable We must switch off the power supply eliminate the fault cause and start again the amplifier after a minimum amount of time for be sure of co...

Page 33: ...cho cables are reversal Turn off the main power Verify with an instrument the value directly on the amplifier s terminals 5 With armature feedback when we enable m d red led is lighted Solder bridge J...

Page 34: ...and then we must use the regeneratives modules Rack regenerative module same size of an amplifier Motherboard regenerative module SPGR 60 140 200 SHR 60 140 200 These amplifiers need inductor connect...

Page 35: ...A 800V Capacitor 10000mF 100V x MS60 Capacitor filtro 10000mF 200V x MS140 Single phase transformer Three phase transformer Capacitor 4700mF 200V x MS140 Mother board with braking circuit Encoder feed...

Page 36: ...AXOR IND viale Stazione 5 Montebello Vic VI Italy ph 39 0444 440441 fax 39 0444 440418 www axorindustries com info axorindustries com...

Reviews: