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TROUBLESHOOTING

23

TROUBLE

PROBABLE CAUSE

REMEDY

Noisy Operation

1. Incorrect belt tension
2. Dry spindle
3. Loose spindle pulley

4. Loose motor pulley

1. Adjust the tension 
2. Lubricate spindle 
3. Checking tightness of 
retaining nut on pulley, 
and tighten if necessary
4. Tighten set screws in pulleys

Drill bit burns

1. Incorrect speed 
2. Chips not coming out of hole
3. Dull drill bit

4. Feeding too slow

5. Not lubricated

1. Change speed 
2. Retract drill bit frequently 
to clear chips
3. Resharpen drill bit
4. Feed fast enough-allow drill 
bit to cut.
5. Lubricate drill bit

Drill bit leads off hole not round

1. Hard grain in wood or lengths of 
cutting lips and/or angles not equal 
 
2. Bent drill bit

1. Resharpen drill bit correctly 
 
 
2. Replace drill bit

Wood splinters on underside

1. No “back-up material” under 
workpiece

1. Use “back-up material” 

Work piece torn loose from hand

1. Not supported or clamped 
properly

1. Support work piece or clamp it

Drill bit binds in work piece

1. Work piece pinching drill bit
or excessive feed pressure 
 
2. Improper belt tension

1. Support work piece or clamp it 
 
 
2. Adjust tension 

Excessive drill bit run out or wobble

1. Bent drill bit
2. Worn spindle bearings
3. Drill bit not properly
installed in chuck
4. Chuck not properly installed

1. Use a straight drill bit 
2. Replace bearings
3. Install drill bit properly  
 
4. Install chuck properly

Quill returns too slow or too fast

1. Spring has improper tension

1. Adjust spring tension

Chuck will not stay attached to 
spindle it falls off when trying to 
install it

1. Dirty, grease or oil on the tapered 
inside surface of chuck or on the 
spindle’s tapered surface

1. Make sure all surfaces are free of dust
and grease

Summary of Contents for 107704

Page 1: ... Drills User manual AP340PD Code 107704 AP325PD Code 107705 AP700PD Code 107706 AP540PD Code 107707 AP340PD Code 107704 AP325PD Code 107705 AP700PD Code 107706 AP540PD Code 107707 AT 29 06 2022 BOOK VERSION 7 ...

Page 2: ...PD conforms to the machinery example for which the EC Type Examination Certificate No AE50397160 AE50397166 AM50377776 has been issued by Laizhou Planet Machinery Co Ltd at Yutai West Street Laizhou Shandong 261400 China and complies with the relevant essential health and safety requirements 2006 42 EC 2014 30 EU EN 60204 1 2006 A1 AC EN 12717 A1 2009 06 42 EC Annex I 05 2006 declares that the mac...

Page 3: ...ge 4b 107706 ONLY 1 Base Small Medium Large 5 107704 107705 107706 ONLY 1 Chuck guard assembly mounting bracket 6 1 Chuck guard assembly 7 2 Lift and shift handle clamps for the rise and fall mechanism drill table 8 1 Lever feed handle assembly with M8x50mm cap head screw 9 1 Crank handle for table rise and fall mechanism small 10 107704 107705 107706 ONLY 1 Crank handle for table rise and fall me...

Page 4: ...WHAT S INCLUDED 4 1 2 5 3 4a 4 4b 6 7 8 9 11 13 12 10 16 17 18 14 15 ...

Page 5: ...Ensure you are comfortable before you start work balanced not reaching etc Wear appropriate safety clothing goggles gloves masks etc Wear ear defenders at all times If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine Consideration should be given to the removal of rings and wristwatches Consideration should also be given to non slip fo...

Page 6: ...and put them away in their correct stowage positions 7 Try to arrange the drilling operation so that the drill tip does not come in contact with the table 8 ALWAYS allow the drill to stop before removing drills or swarf from around the job or the table 9 NEVER remove flying swarf strands from the drill whilst it is turning 10 It is a good precaution to wear eye protection when drilling especially ...

Page 7: ... x 345 mm Table Tilt 45 0 45 Base Size 520 x 320 mm Overall Size L x W x H 750 x 430 x 1 650 mm Weight 92 kg Code 107705 Model AP325PD Rating Professional Power 750W 230V 1ph Speed Range 12 120 2 580rpm Throat 178 mm Taper 2MT Chuck Cap Type 1 16mm keyless Chuck Travel 80 mm Max Chuck to Table 325 mm Max Chuck to Base 500 mm Diameter of Column 80 mm Table Size 290 x 290 mm Table Tilt 45 0 45 Base ...

Page 8: ... to using your new machine as well as the installation procedure there are daily and periodic maintenance recommendations to help you keep your machine on top line and prolong its life Keep this instruction manual readily accessible for any others who may also be required to use the machine WARNING THE DRILL HEAD IS A HEAVY AND SUBSTANTIAL PIECE OF MACHINERY YOU ARE ADVISED TO HAVE HELP TO LIFT IT...

Page 9: ...own onto the top of the rack Lock it in place with the grub screw ensuring that it has captured the upper end of the rack securely but not too tight that the rack cannot be swivelled around the pillar see fig 09 Fig 07 08 Fig 09 5 Locate and fit the crank handle 10 to the shaft ensuring that you tighten the grub screw onto the machined flat on the shaft this will keep the worm gear in position see...

Page 10: ...g on the drilling machine is now secured Fig 17 18 19 2 Locate the lever feed handle and its securing cap head bolt washer 9 note the raised boss and spigot on feed mechanism Mount the handle over the boss and ensure the spigot slots into the pre driiled hole in the feed handle assembly Secure with the supplied cap head bolt through the hole in the centre of the handle through into the tapped hole...

Page 11: ...t 6 is to the top Fig 28 29 5 Insert the micro switch cable into the machined cutout slot in the mounting bracket 6 Press the switch assembly into the rear of the micro switch housing as shown see fig 30 Continues Over Threaded holes 6 17 Lever Feed Handle AP540PD ONLY Locate the lever feed handle 9 remove the centre bolt and unscrew the centre cap from the raised boss drive shaft place safely asi...

Page 12: ...ill until it s firmly home Place a piece of timber on the table turn the lever feed handle 9 down until the chuck is up against the timber and press firmly down The Morse taper 12 should now be locked tight inside the quill stopping the assembly from dropping out see fig 36 37 38 9 Introduce the chuck guard rail 7 up through the centre of the micro switch and nip up the clamping knob to lock the c...

Page 13: ...oke locks on either side of the drill head and move the tensioning lever back then re tighten the motor yoke locks to lock the motor in place see fig 39 40 41 42 Fig 39 40 41 42 Motor yoke clamp Tension the belt 11 12 Fig 36 37 38 NOTE MAKE SURE ALL MATING SURFACES ARE CREASE FREE BEFORE ASSEMBLY ASSEMBLY ...

Page 14: ...ILLUSTRATION AND PARTS DESCRIPTION 14 107704 AP340PD 107706 AP700PD 107705 AP325PD 107707 AP540PD ...

Page 15: ...g flange Base casting Retaining collar Lever feed handle Keyless chuck Drill table Chuck guard LED Light switch Chuck guard micro switch On Off switch Emergency stop Button Drill column Lift and shift clamping handle Extension bracket arm Pulley drive belt cover Quill pulley Motor pulley Micro switch Jockey Pulley Drive belt tensioning ...

Page 16: ...ots to direct light down onto the work table Depth stop assembly A Depth stop scale B and Depth stop collar C press the sprung loaded button to repostion the collar on the depth stop scale A B C A Opening the chuck guard whilst in operation will stop the drill insently Move the tensioning lever to release or tension the drive belts ...

Page 17: ...yoke butterfly lock A Drive belt tensioning lever lock B Lift and shift handle A for securing the table mounting arm Clamping handle B for securing the table Table tilt clamping bolt A 90 degrees locking pin B AP540PD Pillar drill table tilt assembly Table tilt clamping bolt A 90 degree locking pin B Table levelling adjusting nut C Table tilt pointer A Table tilt scale B A B C B A A B B A A A C B ...

Page 18: ...Fig 44 LEVELLING THE TABLE AP540PD ONLY The AP540PD pillar drill come with a large heavy cast iron table and there is more chance that the table will need to be adjusted so it s perpendicular with the motion of the quill To do this there is an adjusting nut on the supporting arm below the 90 locking pin see fig 45 Fig 45 90 locking pin Tilt clamping bolt Adjusting nut 1 Position the centre of the ...

Page 19: ...in into the machined hole in the support arm Adjust the nut so it protects the end of the threaded pin and using a high faced mallet tap the locking pin into place REMOVING THE KEYLESS CHUCK 1 Lower the quill to its maximum depth by turning the feed lever handle While holding the handle adjust the lower depth stop nut A to lock the quill in position see fig 50 2 Place a piece of timber on the dril...

Page 20: ... mask After cleaning apply a light coat of machine oil on the quill and chuck If the machine is going to stand idle for any length of time a light coat of spray or machine oil over the column and table will prevent rusting Then place a dust sheet over the pillar drill Electric WARNING DO NOT USE THE MACHINE IF THE POWER CABLE HAS BECOME DAMAGED If any servicing other than the above cleaning become...

Page 21: ...SPEED SELECT TABLES 21 12 Speed 107704 AP340PD Floor Pillar Drill 12 Speed 107705 AP325PD Bench Pillar Drill 107706 AP700PD Floor Pillar Drill 12 Speed 107707 AP540PD Floor Pillar Drill ...

Page 22: ...ches mm inches mm inches mm inches mm inches mm inches mm 2450 2500 2580 rpm 5 16 7 9 3 16 4 8 11 64 4 4 5 32 4 0 7 16 2 8 3 32 2 4 1 16 1 6 1 32 0 8 1580 1750 1870 rpm 3 8 9 5 1 4 6 4 7 32 5 6 3 16 4 8 1 8 3 2 3 32 2 4 1 16 1 6 3 64 1 2 1250 1290 1330 rpm 5 8 15 9 3 8 9 5 11 32 8 7 5 16 7 9 1 4 6 4 5 32 4 0 1 8 3 2 1 16 1 6 790 830 900 rpm 7 8 22 2 1 2 12 7 15 32 11 9 7 16 11 1 11 32 8 7 1 4 6 4 ...

Page 23: ...l bit Wood splinters on underside 1 No back up material under workpiece 1 Use back up material Work piece torn loose from hand 1 Not supported or clamped properly 1 Support work piece or clamp it Drill bit binds in work piece 1 Work piece pinching drill bit or excessive feed pressure 2 Improper belt tension 1 Support work piece or clamp it 2 Adjust tension Excessive drill bit run out or wobble 1 B...

Page 24: ...EXPLODED DIAGRAM PARTS LIST 24 MODEL ZQJ4132K AP540PD ...

Page 25: ...UIDE ROD 1 38 DRIVEN GUIDE ROD 1 39 WASHER 12 2 40 MOTOR BASE 1 41 NUT M12 2 42 DRIVER PULLEY 1 43 BELT 1 44 BELT COVER 1 45 46 MOTOR 1 47 FLAT KEY 1 48 NUT M8 4 49 WASHER 8 4 50 BOLT 4 51 CAST BODY 1 52 IDLE PULLEY SHAFT 1 53 CHECK RING 1 54 BEARING 1 55 IDLE PULLEY 1 56 CHECK RING 1 57 BOLT 1 58 HANDLE 1 59 WASHER 1 61 BOLT 4 62 WASHER 4 63 BOLT M8X16 1 64 SHIFTING FORK 1 65 HEX SOCKET TACKING 1...

Page 26: ...NCH 1 122 THRUST BEARING 1 123 BOLT M6X12 1 124 WASHER 1 125 MICRO SWITCH 1 126 NUT M6 1 141 DEPTH STOP COLLAR 1 142 SPRING 1 143 ADJUSTING ROLLER 1 171 SWITCH 1 181 BOLT 1 182 WASHER 1 183 SHAFT SLEEVE 1 202 LED LIGHT 1 203 BOLT 2 204 WASHER 2 205 NUT 2 206 BOLT 2 NO DESCRIPTION QTY 2 1 BOLT M5X16 2 2 2 BASE 1 2 3 STEEL BALL 1 2 4 SHRAPNEL 1 2 5 BOLT M4X6 2 2 6 MICRO SWITCH 1 2 7 COVER PLATE 1 2 ...

Page 27: ...EXPLODED DIAGRAM PARTS LIST 27 ...

Page 28: ...WIRING DIAGRAM 28 ...

Page 29: ...NOTES 29 ...

Page 30: ...NOTES 30 ...

Page 31: ...NOTES 31 ...

Page 32: ...ears For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manner Do not dispose of electric tools together with household waste material By law they must be collected and recycled separately EU Countries Only ...

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