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General Instructions for 230V Machines       

4

The following will enable you to observe good working 
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order. 

Mains Powered Tools

  Tools are supplied with an attached 13 Amp UK 3 pin 

plug, fitted with 5 amp fuse.

  Inspect the cable and plug to ensure that neither are 

damaged. Repair if necessary by a suitably 
qualified person.

 Do not use when or where it is liable to get wet.  
Workplace

  Do not use 230V a.c. powered tools anywhere 

within a site area that is flooded.

 Keep machine clean.

  Leave machine unplugged until work is about to 

commence.

  Always disconnect by pulling on the plug body 

and not the cable. 

  

Carry out a final check e.g. check the cutting tool 
is securely tightened in the machine and

 

the 

correct speed and function set.

  

Ensure you are comfortable before you start work, 
balanced, not reaching etc.

  Wear appropriate safety clothing, goggles, gloves, 

masks etc. Wear ear defenders at all times.

  If you have long hair wear a hair net or helmet to prevent 

it being caught up in the rotating parts of the machine.

  Consideration should be given to the removal of rings and 

wristwatches.

 Consideration should also be given to non-slip 
    footwear  etc.
  If another person is to use the machine, ensure they are 

suitably qualified to use it.

  Do not use the machine if you are tired or distracted. 
  Do not use this machine within the designated safety 

areas of flammable liquid stores or in areas where there 
may be volatile gases.

  Check cutters are correct type and size, are 

undamaged and are kept clean and sharp, this will 
maintain their operating performance and lessen the 
loading on the machine. 

  OBSERVE….  make sure you know what is 

happening around you and USE YOUR COMMON SENSE.

WARNING!! KEEP TOOLS AND 
EQUIPMENT OUT OF REACH OF 
YOUNG CHILDREN

KEEP WORK AREA AS 
UNCLUTTERED AS IS PRACTICAL. 
UNDER NO CIRCUMSTANCES 
SHOULD CHILDREN BE ALLOWED 
IN WORK AREAS.

Specific Safety Precautions for Grinding Machines

1. Do not operate your machine until it is completely
assembled and installed according to the instructions.

2. If you are not familiar with the operation of grinding 
machines obtain advice from your supervisor or instructor 
or another qualified person.

3. Only use grinding wheels or attachments rated higher 
than 3600 rpm with a 5/8”(16mm) arbor on this machine.

4. Never use a chipped or cracked wheel. Always inspect 
each wheel before mounting it on the grinder. If during
inspection you discover a damaged grinding wheel, replace 
it immediately.

5. Do not over tighten wheel nuts.

6. Always maintain a distance of 2mm or less between the 
wheel and the tool rest. Adjust the tool rests as the wheels 
decrease in size.

7. Ensure the tool rests are tightened so they cannot move 
while in use.

8. Never grind on a cold wheel. The grinder should always 
be run for at least one minute before applying work to it.

9. Never grind on the side of the wheel. Always grind on 
the face of the wheel only.

10. Never apply coolant directly to a grinding wheel, it may 
cause the bonding to fail. If the work piece becomes hot, 
dip it into a water pot to cool it down.

Summary of Contents for 107682

Page 1: ...AW150BG AW200BG Bench Grinders AW150BG AW200BG AW150BG Code 107682 AW200BG Code 107684 Original Instructions AT 09 02 2022 BOOK VERSION 5 ...

Page 2: ...iagrams Lists 12 13 14 15 Wiring Diagram 16 Notes 17 18 19 Cert No RBG625A RBG825A Axminster Tool Centre Ltd Axminster Devon EX13 5PH UK axminstertools com Type Bench Grinder Model AW150BG AW200BG and conforms to the machinery example for which the EC Type Examination Certificate No SHEM201000845601 SHES200801665601 has been issued by Wendeng Allwin Motors Manufacturing Co Ltd at No 15 Sichan Road...

Page 3: ...G 1 150mm Grinder A Quantity Item Part Model Number AW200BG 1 200mm Grinder B A B Quantity Item Part 2 Tool rest brackets C 2 Butterfly knobs washers D 2 Eye shields E 2 Eye shield arms F 2 Long bolts washers G 1 Instruction manual Magnifying glass C D F G E ...

Page 4: ...stores or in areas where there may be volatile gases Check cutters are correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loading on the machine OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE WARNING KEEPTOOLS AND EQUIPMENT OUT OF REACH OF YOUNG CHILDREN KEEPWORK AREA AS UNCLUTTERED AS IS...

Page 5: ...of the grinder when starting the machine 16 Avoid awkward hand positions where a sudden slip could cause the hands to come into contact with a grinding wheel wire brush etc 17 If the wheel requires dressing dress only the front of the wheel do not dress the sides 18 Do not use any attachments that causes the machine to vibrate If after changing grinding wheels or adding attachments the machine doe...

Page 6: ...F and mess the two gears together Replace the clamping knobs A to secure A A E F Gears Step 4 Locate the two long bolts G place a spring washer over the bolts Insert the bolts through the holes in the shield arms G and secure each arm to the inside face of the stone guard assembly Threaded hole G ...

Page 7: ...d guard Storage draw Housing slot for bolting the grinder to the work bench Eye shield adjusting knob Eye shield guard with integrated magnifying glass Tool rest On Off switch Tool rest butterfly clamping knob Tool rest butterfly clamping knob Stone guard Tool rest will drill bit angle recess AW150BG AW200BG ...

Page 8: ...0 rpm Wheel Diameter 200 mm Wheel Width 25 mm Bore 15 88 mm Overall L x W x H 410 x 341 x 315 mm Weight 17 5 kg Setting Up the Grinder Place the grinder on a flat level surface There are two machined slots to either side of the grinder housing to bolt the machine onto a work bench if required see fig 01 Adjust the two tool rests leaving a gap of approximately 1 5mm clearance between the grinding s...

Page 9: ...and if you need it Start the machine wait until it reaches full speed Check it runs smoothly no knocking or scraping noises for example If all ok switch of the grinder and wait until it comes to a complete stop Disconnect the machine from the mains supply Changing the Grinding Stone Step 1 Using a spanner remove the three nuts and washers from the stone guard cover and place to one side Step 2 Rem...

Page 10: ...nd disconnect from the main supply Remove the guard cover and check stone and plate flange is fitted correctly Check again if the grinder is still vibrating the stone s may need dressing Dress the new stone lightly to ensure a good face and good concentricity Switch on the grinder wait until it reaches full speed and leave the machine running for at least one minute before carrying out any work Ap...

Page 11: ...ed and the edges of the stone are nice and sharp see fig 05 Diamond Dressing Block useful for dressing across the width of the grinding wheels or to produce flatter surfaces than single point dressers Code 410057 Fig 05 Changing the Light Bulb To replace a blown light bulb follow the instruction below Step 1 Remove the two Phillips screws from the light bulb housing cover and remove Step 2 Press t...

Page 12: ...Exploded Diagrams Lists 12 AW150BG Bench Grinder 27 07 2020 ...

Page 13: ...her D8 2 30 Locking knob M8 x 9 2 31 Philips screw big flat washer M4 x 16 4 32 End cap 2 33 Wave spring washer D35 1 34 Ball bearing 6202 2 35 Cord clip 3 36 Wire with plug 1 37 Cord Clip Plate 1 38 Philips screw spring washer flat washer M4 x 8 2 39 Hex nut M4 4 40 Switch board 1 41 Switch HY12 1 42 Philips screw M4 x 8 4 43 External teeth lock washer D4 1 44 Motor housing 1 45 Wire bushing 1 46...

Page 14: ...Exploded Diagrams Lists 14 AW200BG Bench Grinder 27 07 2020 ...

Page 15: ... 45 4 32 End cap 2 33 Wave spring washer D40 1 34 Ball bearing 6203 RZ 2 35 Cord clip 3 36 Plug and cord 1 37 Cord clip plate 1 38 Spring washer D4 2 39 Hex nut M4 4 40 Swith plate 1 41 Swith 1 42 Flat washer D4 2 43 Tooth lock wash D4 1 44 Motor housing 1 45 Cord sleeve 1 46 Stator with Thermal insulation 1 47 Rotor 1 48 Flat washer D5 6 49 Philips screw M5 x 155 4 50 Magnifier mount rod 1 51 Mag...

Page 16: ...Wiring Diagram 16 ...

Page 17: ...Notes 17 ...

Page 18: ...Notes 18 ...

Page 19: ...Notes 19 ...

Page 20: ...ears For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manner Do not dispose of electric tools together with household waste material By law they must be collected and recycled separately EU Countries Only ...

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