Axminster 107651 Original Instructions Manual Download Page 21

GENERAL OPERATING INSTRUCTIONS

21

1. Make sure you have read and fully understood  the general 
instructions and safety precautions that are printed in the 
preceding pages of this manual.

2. Before connecting the machine to the supply; check the 
machine for obvious signs of damage, paying particular 
attention to the plug and the power cable. Rectify or have 
rectified any damage you discover. Check that the blade you 
are using is the correct one for the job in hand. Change the 
blade if necessary. Check the blade is not damaged; is clean, 
sharp, tracks properly and is correctly tensioned.

3. Set the upper blade guide to approximately 12mm (1/2”) 
above the height of the work piece. 
 
4. Check, especially on site, that there are no foreign objects  e.g. 
old nails, screws, small stones etc embedded in the material you 
are about to cut.

5. Check that all accessories, tools etc., that have been used 
to set the machine up, are removed and set carefully aside or 
stowed away correctly.

6. Ensure the machine is switched off. Plug the power cable into 
a correctly rated switched socket outlet. If extension leads are 
being used, check these for damage, do not use if damaged; if 
you are working outside, check that any extension cables in use 
are rated for outside work. Switch on. Allow the saw to run up to 
speed.

7. Make sure that the material you are about to cut is within the 
machine’s capacity, and the cut you are about to make is within 
the blades’ capabilities, e.g. do not try to cut a 1” radius curve 
using a 5/8” blade. 

8. Make sure the blade is not in contact with the material when 
you start the saw. Start the cutting operation. Do not try to cut 
too quickly; the correct cutting speed, if one could be so precise, 
would never see the blade pushed back against the thrust 

be  aring, the saw would cut and clear the saw line at the rate 
the work piece was fed into it. If you notice that you require 
more and more pressure to effect the cut, and the blade is in 
continual contact with the thrust bearing, the chances are the 
blade is becoming blunt. Check and change if necessary.  

Do not let go of the work piece, if you have to change your grip, 
make sure one hand is holding the material at all times.

9. If you are cutting long pieces of material think about sawing 
cutouts (i.e. a saw cut from the edge of the material to the saw 
line) along the saw line so that you can discard the off cuts as 
you progress down the saw line. 

10. Observe the old woodworkers’ adage of never allowing your 
hand/fingers within one handbreadth of the blade.

11. If you have to cut very small pieces of material,  arrange 
or manufacture some form of ‘shoe’ to carry the timber. If the 
work piece is exceptionally small, find something to use as a 
sacrificial carrier and mount the work piece on it with double 
sided tape, or similar.

12. Remember to check the blade tension after a new blade 
has been ‘working’ for 30-60 mins. The blade will ‘stretch’ slightly 
when new.  

13. Do not release the tension on the saw blade when work is 
complete. The blades and the main saw frame do not respond 
kindly to constant changes in stress and tension. Only release 
the tension to change the blade or once work has finished for 
the day.  The blade in tension over a long period of non-use will 
cause the tyres to develop ‘flat’ spot. Open the saw cut, either 
by pulling apart or driving a wedge in close to the back of the 
blade. Try to wriggle the blade free of the saw. If this is not 
possible; check that the saw is free in the cut, start the saw, 
allow it to run up to speed and ‘cut out’ as quickly as possible. 
The removal of the ‘off cut’ may well prevent the saw jamming 
again if you resume the original cut).

HSE Health and Safety Executive

To operate the machine correctly, it is recommended to read the HSE
(Health and Safety Executive) website at www.hse.gov.uk. on the safe
operation procedures.

Summary of Contents for 107651

Page 1: ...1854BV Bandsaw AP1854B BS11 Code 107651 AP1854BV BS11 INV Code 107652 Model AP1854B Model AP1854BV INV Variable Speed Control Electro magnetic brake key switch AT 08 02 2022 BOOK VERSION 6 Original In...

Page 2: ...BV Bandsaw 37 38 39 Wiring Diagram 40 41 Notes 42 43 The symbols below advise the correct safety procedures when using this machine Fully read manual and safety instructions before use Eye protection...

Page 3: ...ts F 4 No M8 Washers G 1 No Table Insert H 1 No Table Insert AT1854BV ONLY I Please read the Instruction Manual prior to using your new machine as well as the operating procedures for your new machine...

Page 4: ...Foot A E B C D OPTIONAL ACCESSORIES 4 04 No M8 Bolts A 32 No M8 Washers B 28 No M8 Nuts C 04 No Threaded Rubber Feet D 32 No M8 Coach Bolts E 2 No Long Struts Upper 1 2 No Short Struts Upper 2 4 No Le...

Page 5: ...the correct speed and function set Ensure you are comfortable before you start work balanced not reaching etc Wear appropriate safety clothing goggles gloves masks etc Wear ear defenders at all times...

Page 6: ...mm Overall L x W x H 590 x 540 x 850 mm Overall L x W x H with stand 750 x 540 x 1530 mm Weight 60 kg Code 107652 Model AP1854BV Rating Professional Power 750W 230V 50Hz 1ph Blade Speed L 42 660m H 64...

Page 7: ...STAND ASSEMBLY 7 1 2 3 B E C Step 2 Step 1 3 4 5 6 D Step 3 Step 4 Step 5 Step 6 6 E B C Use the holes in the bracket 6 to adjust the stand height Step 7 Stand assembled...

Page 8: ...e side and drill the holes using a 10mm drill bit 2 Line up the holes and secure the bandsaw in place with the M8 bolts washers and nuts 4 1 0 m m 455mm 280mm 1 Locate the stand with assistance lift t...

Page 9: ...MACHINE FOOTPRINT 9 540mm 590mm 850mm 1530mm 280mm...

Page 10: ...nce Not Supplied Table alignment pin Saw wheel access door Lower wheel door 10mm mounting hole Main saw frame Variable speed control AP1854BV ONLY ON OFF buttons Fence guide rail Fence Fence clamp ass...

Page 11: ...g handle C Fence scale D and Fence clamping knobs E Lower wheel door stop Upper guide bearings A Upper guide bearing butterfly clamping screw B Rear thrust bearing butterfly clamping screw C Rear thru...

Page 12: ...12 Lower saw wheel brush upper Table securing nut A Height adjusting grub screw B Lower saw wheel brush and dust extraction outlet Upper wheel mounting Upper saw wheel Lower saw wheel Table insert Bl...

Page 13: ...t dovetails at 5 degrees Access hole cover B to set the table at 90 degrees Flexible blade guard Saw dust deflector A Lower blade guide assembly B Lower blade guard assembly C Lower bearing blade guid...

Page 14: ...g control locking clamp Mitre fence storage hanger Electronic Inverter Control Unit AP1854BV ONLY Electronic Inverter heat sink Table extension Tilt quadrant assembly Upper blade guide height assembly...

Page 15: ...clamp D ME300 Electronic Inverter Control Unit Note The inverter comes preset from the factory and you should not need to make any adjustments Tilt quadrant A Scale B Table clamping handle C Tilt quad...

Page 16: ...ckwise see fig 08 spin the top wheel by hand and check that the blade remains centrally on the tyre see fig 09 If it does not adjust the tracking by first loosening the locking clamp and turning the t...

Page 17: ...against the blade behind the teeth see fig 16 3 Check that the blade is perpendicular to the table If adjustment is required reset the levelling stop bolt beneath the table then tighten the lock nut...

Page 18: ...and lower the upper blade guide to approximately 1 1 2 38mm above the table using height adjusting knob see fig 27 28 Clamp in place Loosen the butterfly screw A holding the guide assembly in place a...

Page 19: ...A sheet of A4 of photocopy paper is approximately 0 5mm thick Adjust the guide bearings by turning the adjusting Phillips screw B until the bearings are set to the correct thickness Re tighten the He...

Page 20: ...approximately 1mm behind the blade see fig 40 Fig 39 40 4 When all adjustments have been made recheck that when the blade is pressed back against the thrust bearing both the upper and lower side guid...

Page 21: ...ate the work piece was fed into it If you notice that you require more and more pressure to effect the cut and the blade is in continual contact with the thrust bearing the chances are the blade is be...

Page 22: ...access port beneath the table 1 To tilt the table loosen both clamping handles beneath the cast iron table and turn the tilt quadrant adjusting knob until you reached the required angle then tighten...

Page 23: ...e fences T slot and slide on Replace the rear guide making sure guide is touching the back of the table then tighten the two clamping knobs see figs 53 54 55 Fig 51 Fig 52 53 54 55 Rear fence guide Cl...

Page 24: ...N THE TABLE INSERT I YOU WILL BE UNABLE TO MAKE ANY CUTS WHEN THE TABLE IS TILTED Fence Micro Adjuster The fence assembly can be adjusted in small increments To do this first tighten the micro adjuste...

Page 25: ...selector switch to this position the Green LED light should glow on the NVR switch control panel AP1854BV Only Press the Green button on the NVR switch to start the bandsaw see fig B C Position 2 puts...

Page 26: ...ithin for example Once you are satisfied switch off the bandsaw and wait until it comes to a complete stop DISCONNECT THE SAW FROM THE MAINS SUPPLY The bandsaw drive pulley has two speed positions see...

Page 27: ...ore commencing on your actual workpiece Below is some general guidelines when selecting adjusting the blade speed For best results when cutting always select the speed you are comfortable with based o...

Page 28: ...28 1 Put the table back to the level position if it has been tilted Set the upper blade guide assembly approximately midway in the throat Open the top and bottom doors and remove the table insert 2 R...

Page 29: ...lower guard assembly and then through the guard on the upper blade guide assembly see fig 76 Fig 76 8 Ease the blade over the wheels and locate the blade in the blade guides replace the saw dust defl...

Page 30: ...hly Open the lower and upper door and check the condition of the tyres and the drive belt see figs 81 82 83 Clean impacted crud from the tyres apply a little oil to the screw threads of the blade and...

Page 31: ...give a clean finish and is very well suited to natural timbers of cut should not exceed 50mm When cutting metals reduce the speed as much as possible especially when cutting ferrous metals or cast ir...

Page 32: ...Blades General purpose range of blades for wood and metal cutting Comprehensive range of lengths widths and tooth configuration Hardened and long lasting teeth GroundTooth Bandsaw Blades Diamond grou...

Page 33: ...machine is not on an uneven floor My bandsaw vibrates Check drive belt is tensioned correctly If cutting hard or wet material slow your feed rate down Check blade is sharp and not too fine Make sure t...

Page 34: ...EXPLODED DIAGRAM LIST 34 Model AT1854B BS11...

Page 35: ...se 1 43 Button head screw M5 x 15 1 44 Spring washer M6 1 45 Connector 3 46 Motor label 1 47 Handle 1 48 Signal wire 1 49 Nut M10 2 50 Body 1 51 Knob 2 52 Bush 1 53 Flat bearing 51101 1 54 Bracket 1 5...

Page 36: ...r 1 127 Angle label 1 128 Handle 1 129 Cap screw M8 x 45 2 130 Handle 1 131 Hex screw 1 4 20 x 3 8 1 132 Hexagonal rod short 1 133 Blade base down 1 134 Bracket short 1 135 Cover 2 1 136 Cover 3 1 137...

Page 37: ...EXPLODED DIAGRAM LIST 37 Model AP1854BV BS11 INV Continues Over...

Page 38: ...Head Cap Screw M5 x 10 15 A21 Limited Switch 1 A22 Cap Screw M4 x 30 2 A23 Round Head Nut M4 2 A24 Cap Screw M8 x 16 4 A25 Breaket 2 A26 Adj Breaket 1 A27 Pull Plate 2 A28 Pull Rod 1 A29 Cover Plate...

Page 39: ...e 1 A78 Hex Screw M8 x 50 4 A79 belt 170 J4 1 A80 Adj Screw 4 A82 Cap Screw M4 x 10 2 A83 Nut M10 2 A84 Hex Screw M5 x 16 2 A85 Motor Label 1 A86 Dust Collect 1 A87 Washer M5 4 A88 Big Round Head Scre...

Page 40: ...WIRING DIAGRAM FOR AP1854B 40...

Page 41: ...WIRING DIAGRAM FOR AP1854BV 41...

Page 42: ...NOTES 42...

Page 43: ...NOTES 43...

Page 44: ...ars For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manne...

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