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AT430DS 
Drum Sander

AT&M: 20/05/2019

Code 105584

Original  Instructions

Summary of Contents for AT430DS

Page 1: ...AT430DS Drum Sander AT M 20 05 2019 Code 105584 Original Instructions ...

Page 2: ... MACHINERY CO LTD at No 111 11 Yung He Rd DaYa Dist 42877 Taichung City Taiwan and complies with the relevant essential health and safety requirements 2006 42 EC 2006 95 EC EN ISO 12100 2010 EN 60204 1 2018 declares that the machinery described This machine complies with the following directives EU Declaration of Conformity EN ISO 1200 1 2003 EN ISO 12100 2 2003 EN ISO 1050 1996 EN 60204 1 2006 Si...

Page 3: ...t and check if there are any parts damaged during transportation If any part is missing or parts are found to be damaged please immediately contact your local distributor or machine manufacturer Again we would like to thank you for your purchase WARRANTY If any part is proved to is defective within ONE YEAR from the date of purchase then the manufacturer or distributor shall repair or replace the ...

Page 4: ...MENSIONS 2 4 3 INSTALLATION 3 1 3 1 SAFETY RULES FOR MACHINE LIFTING 3 1 3 2 SELECTION OF LOCATION 3 2 3 3 TRANSPORTATION 3 2 3 4 POWER SUPPLY REQUIREMENT 3 4 3 5 CHECK POWER WIERES CONNECTION 3 5 3 6 SETUP 3 6 4 OPERATION 4 1 4 1 BASIC CONTROL 4 1 4 2 OPERATION INSTRUCTION 4 2 4 3 ADJUSTMENT 4 3 5 MAINTEANCE 5 1 5 1 MAINTENANCE TROUBLD SHOOTING 5 1 6 ELECTRIC 6 1 6 1 SAFETY RULES FOR ELECTRICAL C...

Page 5: ...ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 7 KEEP CHILDERN AWAY All visitors should be kept safe distance from work area 8 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 9 DON T FORCE TOOL it will do the job better and safer at the rate for which it was not designed 10 USE RIGHT TOOL Don t force t...

Page 6: ...D ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury or persons 20 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 21 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that i...

Page 7: ...g it on 4 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 5 DO NOT USE IN DANGEROUS ENVIRONMENTS Do not use power tools in damp or we locations or expose them to rain Keeps work area well illuminated 6 KEEP CHILDREN AWAY All visitors should be kept at a safe distance from work area 7 MAKE WORKSHOP CHILDPROOF With padlocks master switches or by removing starter keys 8 DO NOT FORCE...

Page 8: ... and when changing accessories or when mounting and remounting motor 15 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories 16 NEVER LEAVE MACHINE RUNNING UNATTENDED When the power is turned off do not leave the machine until it comes to a complete stop 17 AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord Never clean or remove chip...

Page 9: ...nsure proper and safe operation These symbols are used on the machine to indicate points or instances of specific danger to operating personnel Make sure to memorize these symbols and bring them to the attention of others as and when necessary Do not remove safety symbols from the machine ...

Page 10: ...Min Material Thickness 1 8 Minimum Stock Length 8 Conveyor Belt Speeds 0 22 FPM Sanding Drum Speed 1720 RPM 2258 FPM Sanding Belt Size 3 roll Min Dust Collection Req 750 CFM Dust Collection Port 4 Weight 94 104 KGS 222 Lbs All specifications dimensions and design characteristics shown in this manual are subject to change without notice ...

Page 11: ...rdance with ISO 7960 Idling Operating Declared A weighted Sound Power Level Lward in dB re 1 pW A C Declared A Weighted Emission Sound Pressure Level lpAd in dB re 20 μPa at the operator s position B D Values determined according to specific test code ISO 3746 ...

Page 12: ...nveyor Steel Dust Scoop Maximizes Dust Collection Efficiency Two Adjustable Pressure Rollers Thickness Scale Welded Steel Construction Industrial Duty Conveyor Belt Uses standard Tape Sandpaper Casting Iron Table 2 4 MACHINE DIMENSIONS 17 Drum sander ...

Page 13: ...s are described below Whichever option you choose it is necessary to level your machine with a precision level 3 2 SELECTION OF LOCATION Requirement of operating environment the operating temperature for this machine should be between 5 and 40 while the relative humidity should not exceed 50 at a maximum temperature of 40 Improper environment will affect the machine s safe operation avoid the foll...

Page 14: ...he machine must be adequate enough that operations can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated 3 3 TRANSPORTATION Carefully check over the machine whether it is damaged during transportation While moving the machine be sure to note its weight distribution as well as its balance If the machine is damaged while being moved pleas...

Page 15: ...trical control box outside 3 Connect the power wires to the plug 4 The machine must be properly grounded to prevent possible injury from electrical shock 5 Connect the power wires from machine bed to the electrical control box according connecter type 6 Qualified electrical personnel should perform all electrical connections Grounding should be based on the local regulations 3 5 CHECK POWER WIRES ...

Page 16: ...have enough machine clearance in order to use this machine to the full capacity See the figure below for the minimum working clearance 17 Drum Sander NOTE When moving this machine into its desired location please make sure that you do it with the help of another person The machine is fairly heavy 185 lbs and it is necessary to lift and or move this machine with the help of another person ...

Page 17: ... not shown 2pcs CRANK HANDLE Now the crank handle that came with the machine needs to be installed The handle should be installed on the top left side of the unit Make sure that the set screws and handle are firmly in place before moving on DUST COLLECTION It is highly recommended that you use a dust collector when using this machine The minimum CFM requirement for this machine is 750CFM which mea...

Page 18: ... knobs are securely fastened and that all controls are working properly Before turning the machine on make sure you are wearing your safety glasses and that any one around you is also wearing safety glasses and not standing in the front or back of the machine Turn the power switch to ON The drum sander should run smoothly and create very little noise or vibration If any loud or strange noises occu...

Page 19: ...lockwise to increase feed speed rotate counterclockwise to decrease feed speed B ON OFF SWITCH Turns motor ON OFF C Hand Crank Used to raise or lower the conveyor table to control depth of cut Each full rotation of the hand crank raises or lowers the conveyor table approximately 1 16 1 58 mm C B A ...

Page 20: ...eyor speed places the workpiece flat on the conveyor then lets the conveyor feed the workpiece into the sander 7 Slowly raises the conveyor table using the hand crank until the sandpaper begins sanding the workpiece 8 Stands at the side of the sander and retrieves the workpiece from the outfeed end 9 Stops the machine Sanding Tips Replace the sandpaper with a higher grit to achieve a finer finish ...

Page 21: ...od While sanding these objects can become dislodged and tear the sandpaper Always visually inspect your workpiece for these items If they can t be removed DO NOT sand the workpiece Excessive glue or finish Sanding workpieces with excess glue or finish will loadup the abrasive reducing its usefulness and lifespan Workpiece Dimensions DO NOT sand boards less than 8 long 2 wide and 1 8 thick to preve...

Page 22: ...ons To adjust the conveyor speed 1 Start the conveyor 2 Rotate the variable speed knob clockwise to increase the feed speed or counterclockwise to decrease the feed speed Choosing Sandpaper There are many types of sanding belts to choose from We recommend aluminum oxide for general workshop environments Below is a chart that groups abrasives into different classes and shows which grits fall into e...

Page 23: ...andpaper and notice the direction that it was wrapped around the drum 4 Use the old sandpaper as a pattern to cutout the new sandpaper or use the pattern in Figure 1 to cut the sandpaper to the necessary shape Wrap the sanding drum with the new sandpaper Make sure to wrap the sandpaper tight and try to keep the gaps to a minimum Figure 1 2330 13 Drum Sander 17 Drum Sander ...

Page 24: ...ides and not to tension one side more than the other as this may lead to more tracking problems On the side of the conveyor you will find tensioning controls see below Turn the conveyor adjustment knobs one full turn at a time until the conveyor belt no longer slips or is off during operation If you notice that the conveyor is tracking to one side turn the machine OFF and follow the next few steps...

Page 25: ... try this for both sides but must ensure that the conveyor tracks in the middle by trail and error 1 Turn the conveyor belt ON Watch the conveyor track and notice which way it is tracking 2 Once you have determined which way it is tracking turn the machine OFF tension the tracking bolt on the loose side the direction the belt is tracking to Turn the machine ON to see if it is tracking the opposite...

Page 26: ... the chain mechanism is important and should be done periodically for proper maintenance Use a light machine oil Do not use too much lubrication only a fair amount as too much will attract dirt and could cause the chain to malfunction as it may clog Refer to the diagram below and take note of the arrows designated for lubrication Every six months the table lift screws will also need lubrication Sh...

Page 27: ...accurately you must make sure that the thickness scale is calibrated properly and this is an easy process to do every once in a while 1 Sand a scrap work piece with the sander and measure the thickness of the finished piece 2 Loosen the screw that secures the thickness scale pointer and adjust this to the measured work piece ...

Page 28: ...When the sanding drum titles left or right please lose the 2 nuts C to adjust Adjust steps Right side is fixing end please adjust left 2 bolts for level 1 lose the 2 nuts to adjust the sanding drum 2 Insert the 2 level plates on the left and right side of the conveyor see fig 1 fig 1 ...

Page 29: ...28 3 Raising the table till the sanding drum touch the 2 level plates equally without any space in between see fig 2 then take out the 2 level plate and tight the 2 nuts again fig 2 ...

Page 30: ...t the belts and replace with same size or re tension 2 Inspect the nuts and bolts that secure the motor and replace if necessary Also replace worn or stripped bolts 3 Remove pulley replace shaft pulley setscrew and re align 4 Check and replace if necessary Motor Overheats or is too hot 1 Poor circulation of air through motor 2 Motor overload 3 Motor is on too long 1 Clean motor to provide normal a...

Page 31: ...Excessive Load 1 Tension the conveyor properly 2 Reduce the load Conveyor Slips when sanding under load 1 Conveyor not tracking properly 1 Track the conveyor properly Conveyor tracks to one side only 1 Low power supply voltage 2 Belt is slipping 3 Poor Dust Collection 4 Machine overload 5 Overheated Motor 1 Ensure that all lines and grounds are operations and have correct voltage 2 Replace belt an...

Page 32: ...be caused to machine 3 Use an abrasive 1 Branch from 2 at source out to a minimum of 4 to your collector 6 or 8 is OK as well Do not stay at a 2 pipe size 2 Dust collector should be at least 750CFM capacity If not upgrade to a larger collector 3 Bring your collector closer as the farther away it is the less air pressure there is Should be at 10 feet max distance 1 Dust collection line outs are und...

Page 33: ...eas to protect you from accidental grounding 6 Before applying power to any equipment it must be established without a doubt that all persons are clear 7 Do not open the electrical control panel unless it is necessary to check the electrical equipment 8 Do not alter the electrical circuits unless authorized to do so by the manufacturer 9 When replacing electrical components make sure they conform ...

Page 34: ...7 Parts List Diagrams ...

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Page 37: ...E 110A TOP COVER 111 KNOB 5 16 114 FLAT WASHER 115A BRACE 116 FLAT HEAD CAP SCREW M8 117 PHILLIPS HEAD SCREW 1 4 118 HANDLE 121 LEFT COVER 122 FRONT PANEL 124 CIRCUIT CONTROL GROUP 125 SWITCH 126 SWITCH BOX 127 SCALE LABEL 130 BODY 131 RIGHT COVER 134 OVERLOAD TRIP 9A 138 WIRE 139 BOX HORDER 140 EMERGENCY SWITCH 141 CORD 142 LIMITED SWITCH 143 CORD 144 SOCKET HEAD CAP SCREW M4 ...

Page 38: ... 225 BUSHING 226 MOTOR PLATE 227 GEARMOTOR 228 DRIVER ROLLER 229 CONVEYOR BELT 230 NUT 231 SHAFT 232 CHAIN 233 TABLE LIFT SCREW S 234 IDLER ROLLER 235 TABLE 236 POINTER BASE 237 POINTER 239 EXTERNAL RETAINING RING S10 240 SPROCKET SHAFT 241 HEX NUT 5 16 242 HEX NUT 3 16 243 IRON SHEETS 244 IRON SHEETS U TYPE 245 PHILLIPS FLAT HEAD SCREW 3 16 246 RUBBER SHEET 247 PLATE FOR TABLE BIG 248 PLATE FOR T...

Page 39: ...REW M3 311 DRUM 312 BELT FASTER ASSY 313 SOCKET HEAD CAP SCREW M4 314 SPRING 315 BRACKET RIGHT ROLLER 316 BRACKET ROLLER SUPPORT 317 BUSHING 318 ROLLER PREESSURE 319 BRACKET LEFT ROLLER 320 HEX BOLT 3 8 321 FLAT WASHER 3 8 322 MOTOR 323 LOCK NUT 3 8 324 MOTOR PULLEY 325 KEY 5 5 25MM 326 BELT A38 327 HEX BOLT M10 328 FLAT WASHER 329 MOTOR CORD ...

Page 40: ...07 S06 S09 S08 S08 S02 S01 Optional Accessories REF DESCRIPTION S01 STAND BRACKET PLANE S02 CARRIAGE BOLT S03 RUBBER FEET S04 HEX BOLT 5 16 S06 HEX NUT 5 16 S07 FLAT WASHER 5 16 S08 STAND SIDE BRACKET S09 HEX BOLT 5 16 ...

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Page 42: ...together with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series machines Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminster co uk 3years ...

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