background image

- 11 - 

Changing the Motor Carbons 

Brushes 

 

If the motor is making an unusual noise then the 

carbon brushes may need to be replaced. 

 

1.  Disconnect machine from power supply. 
2.  Remove two tap screws connected with 

on/off switch’s box, and three Phillips head 

screws around cover base. (Fig. 20) 

 

 

 

 

Fig. 20 

 

3.  Opened the motor’s cover; there are two 

plastic covers on the motor (Fig.21). 

Remove plastic covers. 

 

 

 

 

Fig. 21

 

4.  There are coppers sheet with wiring 

covered on the carbon brushes (Fig.22). 

 

 

Fig. 22 

 

5.  Slide copper sheet to the one way (Fig.23), 

the carbon brush will jumps out of the lock 

(Fig.24). 

 

 

Fig. 23

 

 

 

Fig. 24 

 

6.  Replace the carbon brushes

 

(Fig. 25).

 Both 

brushes must be replaced at the same 

time. 

 

 

Fig. 25

 

 

7.  Replace the carbon brushes cover and 

motor cover. 

Carbon brush 

Summary of Contents for UE-153DV1

Page 1: ......

Page 2: ...enever saw is running 5 4 Power Supply 5 Motor specifications 5 Earth 6 Motor safety protection 6 Wire sizes 6 5 Unpacking and Checking Contents 6 6 Description and Characteristics 7 7 Operating 7 Information before operation 7 Auto cutting 8 Manual cutting 8 Angle cutting 8 Changing blade 9 Magnetic switch 10 8 Adjusting 10 Adjusting blade guide 10 Adjusting poor cutting 10 Changing the motor car...

Page 3: ... tool or attachment to do a job that it was not designed for 10 Replace warning labels if they have become obscured or removed 11 Make certain the motor switch is in off position while connecting the machine into the power supply 12 Pay your work undivided attention Looking around and carrying on a conversation or Horse play are careless acts which might result in serious injury 13 Keep visitors a...

Page 4: ... 2 Electrical Schematic ...

Page 5: ... grease from grease nipple 2 The Quick Vise and Work Set Up Usage of the Vise The vise is mounted on the machine base Follow the easy steps to open or close the vise Fig 2 1 Turn the handle A in Fig 2 counter clock wise to open the vise jaw to allow the width of vise can load work piece 2 Make sure the work piece is well located on the table Turn the handle A clock wise to close the vise jaw to cl...

Page 6: ...ing you plan to do This saw is equipped with a bi metallic blade which can be used to cut stainless steel steel iron brass aluminum wood plastic and so on Make sure the direction of rotation arrow on the blade matches the direction arrow on the saw The blade teeth should always point downward at the front of the saw Make sure the blade is sharp undamaged and properly aligned With the saw unplugged...

Page 7: ... It must be free to move sideways If confined it could get wedged against the blade and thrown violently 3 Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade 4 Let the blade reach full speed before cutting 5 Feed the saw into the work piece only fast enough to let the blade cut without bogging down or binding 6 Before freeing jammed material turn the switch ...

Page 8: ...o rapidly or make too many start stops in a short time b Voltage not more than 10 above or below the nameplate voltage can handle normal loads For heavy loads however the voltage caused by a small size wire in the supply circuit or an overly long supply circuit wire may drop too low for the motor to operate Always check the connections the load and the supply circuit whenever motor does not work w...

Page 9: ...ble after service Note If anything unusual happens on your gear transmission system do not try to fix or restore it personally Send it back to your dealer for check up or repair Failure to comply can result in machine damage 6 The machine combines miter and horizontal cutting and is designed for full efficiency and operator convenience in each position WARNING SHUT OFF THE POWER SOURCE ALL THE TIM...

Page 10: ...ng from 0 60 degree On the sawing arm there is an attached angle scale Q in Fig 10 This machine is preset zero degree before leaving the factory Angle cutting is adjusted as follows 1 Loosen handle R Fig 10 to release the arm 2 Move this swivel arm forward along the scale to search a right index for the work to be cut 3 If the pointer matches the right index on the scale Tighten the handle and a p...

Page 11: ...lade from both wheels and blade guides bearings in Fig 15 Fig 15 6 Place a new blade on the wheels but not too tight twist blade slightly and let it slip into between each of guide bearings Make sure the teeth of blade face down toward the bed 7 Turn the tension knob clockwise to make the blade tension be tensioned properly 8 Replace blade cover in Fig 13 and guards Fig 12 9 Start the machine to s...

Page 12: ...ork move the guide toward the work as close as it can be Both cuttings will present you satisfactory jobs WARNING Do not make any adjustments or load unload work from vise when machine is running Adjusting Poor Cutting The machine has been adjusted and power tested with several test cuts before leaving the factory to insure proper cutting If there is any poor cuts occurred correct it as follows 1 ...

Page 13: ...r base Fig 20 Fig 20 3 Opened the motor s cover there are two plastic covers on the motor Fig 21 Remove plastic covers Fig 21 4 There are coppers sheet with wiring covered on the carbon brushes Fig 22 Fig 22 5 Slide copper sheet to the one way Fig 23 the carbon brush will jumps out of the lock Fig 24 Fig 23 Fig 24 6 Replace the carbon brushes Fig 25 Both brushes must be replaced at the same time F...

Page 14: ...ade guard 1 21 Hex cap bolt M6x1 0x20 1 61 Power cable 1 22 Wing nut M6 1 62 Blade cover 1 23 Spring washer M6 1 63 Big round head screw M5x8 6 24 Spring washer M8 2 64 Blade 1 25 Angle scale 1 65 Saw head 1 25 1 Angle pointer 1 66 Set screw M5x5 2 25 2 Flat washer M5x10x1 1 67 Round head soc screw M8x20 1 25 3 Round head screw M5x10 1 68 Spring washer M8 1 26 Rivet M2 3x4 3 69 Flat washer M10x30x...

Page 15: ... 1 107 2 Nylon nut M6 1 166 Round head screw M4x10 2 108 Round head nut M6 4 168 Round head screw M5x10 4 109 Round head soc screw M8x45 1 169 Limit switch bracket 1 110 Flat washer M8x24x2 5 1 170 Round head screw M4x25 2 111 Locking handle M8 1 171 Limit switch QKS7 1 112 Flat washer M6x13x1 5 4 173 Nut M12 2 114 Eccentric shaft 4 174 Hex cap bolt M12x19x130 1 115 Blade guide R 1 176 Nut 1 2x13 ...

Page 16: ...Base Assembly 1040420 V6 14 ...

Page 17: ...Saw Arm Assembly 1040420 V5 15 ...

Page 18: ...1011210 V2 B Type Machine stand with four adjustabe screws optional A Type Machine stand with two adjustabe screws and two wheels optional 16 ...

Reviews: