manualshive.com logo in svg

AxleTech TA277, Service Manual

Share
Download
AxleTech TA277 Service Manual Download Page 51

Diff erential Assembly

42

Item

Description

Item

Description

1

Bearing Cone

12

Bearing

2

Diff erential Case - Plain Half

13

Pinion

3

Thrust Washer

14

Bearing Cone

4

Side Gear

15

Spacer

5

Pinion Gear

16

Bearing Cup

6

Thrust Washer

17

Pinion Cage

7

Ring Gear

18

Capscrew

8

Diff erential Case - Flange Half

19

Spider

9

Nut

20

Washer

10

Washer

21

Capscrew

11

Snap Ring

Summary of Contents for TA277

Page 1: ...Trans Axles ASM 0277E SERVICE MANUAL October 2018 TA277 ...

Page 2: ...ng Carrier 5 Checking Gearbox Oil 5 Draining Gearbox 6 Filling Gearbox 6 Illustrations 7 Top View 7 Front View 7 Rear View 8 Housing 9 Exploded View 9 Disassembly 12 Gearbox Assembly 13 Exploded View 13 Disassembly 15 Assembly 17 Axle Sub Assemblies 19 Exploded View 19 Disassembly 21 Assembly 23 Brake Assembly 25 Exploded View 25 Disassembly 27 Pad Removal 28 Caliper Overhaul 29 Caliper Assembly 3...

Page 3: ...cle possible injury or death of persons and or possible future or additional product damage AxleTech does not authorize anyone other than highly skilled and experienced individuals to attempt to utilize the instructions contained in this manual for the installa tion maintenance or replacement of the product de scribed herein and AxleTech shall have no liability of any kind for damages arising out ...

Page 4: ...d clutch inspection disassembly repair and assembly 3 The enclosure shall be such that the worker can clearly see the operation and shall provide impermeable sleeves through which the worker can handle the brake and clutch inspection disassembly repair and assembly The integri ty of the sleeves and ports shall be examined before work begins 4 A HEPA filtered vacuum shall be employed to maintain the...

Page 5: ...thod and as averaged over at least 18 personal samples D Wet Method 1 A spray bottle hose nozzle or other implement capa ble of delivering a fine mist of water or amended water or other delivery system capable of delivering water at low pressure shall be used to first thoroughly wet the brake and clutch parts Brake and clutch components shall then be wiped clean with a cloth Any wastewater generated...

Page 6: ...ORE RELEASING BRAKES A JACK CAN SLIP OR FALL OVER SERIOUS PERSONAL INJURY CAN RESULT IMPROPER JACKING AND SUPPORT METHODS CAN CAUSE STRUCTURAL DAMAGE THAT RESULTS IN LOSS OF VEHICLE CONTROL SEVERE PERSONAL INJURY OR DEATH REFER TO THE VEHICLE MANU FACTURER FOR PROPER JACKING AND SUPPORT METHODS WARNING FOLLOW THE SPECIFIED PROCEDURES IN THE INDICAT ED ORDER TO AVOID PERSONAL INJURY OR EQUIPMENT MA...

Page 7: ...g torque weaker than indicated may lead to a shearing stress and may break the bolt A stronger tightening torque may lead to yielding of the bolt or an increasing risk of cracking Damaged Components All damaged components must be replaced by new components Clean and repair the threads of fasteners and holes Use a die or tap of the correct size or a fine file for this purpose Replace any fastener if ...

Page 8: ...ings as removed and protectively wrap until ready for use Store all bearings in a dry and clean area to minimize the possibility of corrosion contamination or other damage During assembly Install bearings in a clean environment free from dust debris moisture and other contaminants Machining filing soldering grinding etc should be kept away from the assembly area to prevent contaminating the bearing...

Page 9: ...n During disassembly In the event of sticking heat the screws Clean excess material off all surfaces as thoroughly as possible Clean and carefully degrease surfaces any lubricant prevents setup therefore making the product ineffective using a solvent or by washing the parts Let all components dry completely During assembly Apply one drop to the threads preferably at the end of the screw of Loctite 2...

Page 10: ...ust be ordered from AxleTech International Any damage to parts not described in this manual must be repaired or replaced using original parts Technical Specifications Model TA277 Capacity 6 000 lbs 2 700 kg Axle type Full floating rigid axle Final ratio 12 33 14 14 17 00 17 57 or 20 00 Housing Ductile iron center section with steel tubes Wheel mounting Hub piloted 8 stud 6 50 in 165 mm bolt circle w...

Page 11: ...ase Have reference numbers handy when ordering replacement parts or requesting service repairs DO NOT REMOVE OR DESTROY THE IDENTIFICATION TAG Model Nomenclature TA 277 HDB 208 XXX Base Model Number 267 Non planetary 268 Planetary Wheel End 277 Non planetary Type TA Trans Axle Specification Brakes DSH Duo Servo Hydraulic HDB Hydraulic Disc NX None Carrier Ratio ...

Page 12: ...he carrier procedures outlined in Draining Carrier on page 4 and Filling Carrier on page 5 Follow the wheel end procedures outlined in Draining Gearbox on page 6 and Filling Gearbox on page 6 Verify the oil is to the proper level as explained in Checking Carrier Oil on page 4 and Checking Gearbox Oil on page 5 Lubrication With any product containing gears lubrication is possibly the most important...

Page 13: ... at the proper level Filling should be done slowly to provide enough time to ensure the oil flows through the complete assembly 4 Clean and apply pipe thread sealant to the oil fill plug and tighten to 35 lbs ft 48 N m minimum Draining Carrier Draining should be done immediately following vehicle operation when the oil is warm 1 Place a drain pan underneath the unit 2 Remove the magnetic oil drain p...

Page 14: ...N m minimum Checking Gearbox Oil 1 Remove the oil level plug see Oil Level location below Gear Box Oil Drain Plug Gear Box Oil Fill Plug Correct Oil Level 2 Verify oil is at the proper level by confirming it is even with the bottom of the oil level opening When the plug is removed to check the level oil should actually seep out Do not use your finger to feel for the oil Even if you can touch the oil...

Page 15: ...ng to local requirements Filling Gearbox 1 Ensure the vehicle is parked on a level surface 2 Remove the oil fill plug located on the front of the gearbox case Gear Box Oil Drain Plug Gear Box Oil Fill Plug Correct Oil Level 3 Add the recommended oil type and quantity until it is at the proper level using the Fill Hole see illustration above Filling should be done slowly 4 Verify oil is at the prope...

Page 16: ...Illustrations Top View Short Shaft Assembly Long Shaft Assembly Carrier Gear Box Wheel End Assembly 1x75 Brake Bleeder Input Shaft Front View Carrier Oil Drain Plug Carrier Oil Fill Plug Breather Parking Brake Assembly ...

Page 17: ...Illustrations 8 Rear View Gear Box Oil Drain Plug Gear Box Oil Fill Plug ...

Page 18: ...41 40 46 45 44 34 99 98 94 49 43 42 39 37 38 37 92 91 3 4 5 6 7 22 23 26 25 43 47 48 49 27 28 29 36 93 57 58 61 83 81 82 76 69 72 75 73 72 71 71 74 97 96 89 62 55 56 57 58 1 2 65 64 84 85 86 88 87 50 51 66 62 89 79 78 77 80 16 17 35 32 33 59 53 95 63 60 54 52 90 70 67 68 8 20 31 30 ...

Page 19: ...3 Capscrew 43 Bearing Cone 14 Spacer 44 Magnetic Oil Drain Plug 15 Caliper Bracket 45 Washer 16 Washer 46 Nut 17 Nut 47 Pinion Cage Assembly 18 Washer 48 Shim Kit 19 Capscrew 49 Bearing Cup 20 Capscrew 50 Bearing 21 Parking Brake Rotor 51 Snap Ring 22 Roll Pin 52 Ring Gear Pinion Assembly 23 Stud 53 Capscrew 24 Gearbox Case 54 Differential Case Plain Half 25 Bearing 55 Thrust Washer 26 Input Gear 5...

Page 20: ...r Plain Half Tube Weldment 86 Breather Assembly 67 Axle Shaft 87 Coupling 68 Shaft Assembly 88 Nipple 69 Cotter Pin 89 Bearing Cone 70 Sleeve 90 Nut 71 Bearing Cone 91 Washer 72 Bearing Cup 92 Capscrew 73 Bearing Housing 93 Spider 74 Washer 94 Differential Service Kit 75 Capscrew 95 Washer 76 O ring 96 Plug 77 Wheel Stud 97 Capscrew 78 Wheel Hub 98 Slide Pin 79 Brake Rotor 99 Brake Assembly 80 Nut ...

Page 21: ... Disassembly RLVW WKH D OH WR D IL WXUH DQG VHFXUH 5HPRYH WKH SOXJ IURP WKH JHDUER WR GUDLQ WKH RLO 5HPRYH WKH SOXJ IURP WKH FDUULHU WR GUDLQ WKH RLO See Draining Gearbox on page 6 See Draining Carrier on page 4 ...

Page 22: ...Gearbox Assembly 13 Gearbox Assembly Exploded View 5 17 18 19 20 11 23 21 24 26 25 27 6 9 10 14 16 15 12 13 8 7 22 1 3 4 2 ...

Page 23: ...rew 3 Flange 17 Oil Fill Plug 4 Oil Seal Assembly 18 Capscrew 5 Stud 19 Gearbox Cover 6 Gearbox Case 20 Dowel 7 Washer 21 Nut 8 Nut 22 Woodruff Key 9 Bearing 23 Driven Gear 10 Input Gear 24 Spacer 11 Lock Plate 25 Magnetic OIl Drain Plug 12 Bearing 26 Washer 13 Snap Ring 27 Nut 14 Bearing Cover ...

Page 24: ...V DQG EHDULQJ FDS 5HPRYH WKH VQDS ULQJ DWWDFKLQJ WKH LQSXW VKDIW WR WKH JHDU ER FRYHU 5HPRYH WKH SOXJ IURP WKH JHDU ER DQG GUDLQ WKH RLO 5HPRYH WKH FDSVFUHZV ORFNZDVKHUV DQG QXWV DWWDFKLQJ WKH JHDU ER FRYHU 7KHQ WDS RQ WKH LQSXW VKDIW WR EUHDN WKH VHDO EHWZHHQ WKH JHDU ER FRYHU DQG WKH FDVH 5HPRYH JHDU ER FRYHU 5HPRYH GRZHOV E GULYLQJ WKHP WRZDUGV WKH JHDU ER FRYHU ...

Page 25: ...RP VKDIW LI UHSODFHPHQW LV QHFHVVDU 5HPRYH WKH GULYHQ JHDU QXW ORFN SODWH DQG QXW 5HPRYH WKH ZRRGUXII NH DQG WKHQ XVLQJ D JHDU SXOOHU UHPRYH WKH GULYHQ JHDU 5HPRYH WKH VSDFHU 5HPRYH JHDU ER FDVH QXWV DQG ZDVKHUV LIW WKH JHDU ER FDVH RII WKH VWXGV DQG GLVFRQQHFW IURP WKH SLQLRQ FDJH 5HPRYH DQG GLVFDUG WKH RLO VHDO DVVHPEO ...

Page 26: ... QHZ RLO VHDO DVVHPEO LQWR WKH JHDU ER FDVH ERUH XVLQJ 6HDO ULYHU 7 QVWDOO WKH ORFN SODWH DQG QXW Ź OEV IW 1āP VVHPEOH WKH LQSXW VKDIW 3UHVV ERWK EHDULQJV RQWR WKH LQSXW VKDIW QVWDOO WKH VQDS ULQJ RQWR WKH VKDIW 5HPRYH WKH 2 VQDS ULQJ WKDW FRPHV RQ WKH RXWHU EHDULQJ SODFH WKH VKDIW WKURXJK WKH JHDU ER FRYHU DQG DWWDFK VKDIW WR FRYHU ZLWK VQDS ULQJ After applying Loctite to the pinion cage check th...

Page 27: ...XUIDFH RI WKH EHDULQJ FDS DQG DWWDFK ZLWK ORFNZDVKHUV DQG FDSVFUHZV Ź OEV IW 1āP QVWDOO WKH JHDU ER GUDLQ SOXJ DQG ILOO JHDU ER ZLWK RLO Ź OEV IW 1āP PLQLPXP QVXUH WKH GRZHOV DUH LQ SRVLWLRQ DQG DWWDFK WKH JHDU ER FRYHU XVLQJ FDSVFUHZV ORFNZDVKHUV DQG QXWV Ź OEV IW 1āP SSO RFWLWH 579 6LOLFRQH DVNHW WR WKH PRXQWLQJ IDFH RI WKH JHDU ER FDVH ...

Page 28: ...Axle Sub Assemblies 19 Axle Sub Assemblies Exploded View 1 3 4 14 12 13 10 2 2 11 4 3 21 20 8 9 17 1 15 19 19 17 5 6 7 7 6 7 7 5 3 3 18 16 18 ...

Page 29: ...g 3 Brake Assembly 14 Breather Assembly 4 Slide Pin 15 Capscrew 5 Hub Assembly 16 Washer 6 Sleeve 17 Capscrew 7 Torque Plate 18 Carrier Plain Half Tube Weldment 8 Carrier Flange Half Tube Weldment 19 Bearing Cup 9 Parking Brake Assembly 20 Washer 10 Gearbox Assembly 21 Nut 11 Differential Assembly ...

Page 30: ...V 5HPRYH EUDNHV IURP WKH EUDNH URWRUV 1RWH 8VH DQ 0 FDSVFUHZ WR UHPRYH WKH EUDNH URWRUV 5HPRYH WKH EUDNH URWRUV 1RWH I URWRUV DUH VFRUHG RU UXVWHG WKH PD EH UHVXUIDFHG WR D PLQLPXP WKLFNQHVV RI PP 5HSODFH LI QHFHVVDU 5HPRYH FDSVFUHZV DQG ZDVKHUV DWWDFKLQJ WKH KXE DVVHPEOLHV WR WKH D OH KRXVLQJV 1RWH 8VH DQ 0 FDSVFUHZ WR UHPRYH WKH KXE DVVHPEOLHV ...

Page 31: ...HDU DQG HYLGHQFH RI WRUVLRQDO FUDFNLQJ KHFN IRU PD LPXP VKDIW UXQRXW RI PP 5HSODFH DV UHTXLUHG QVHUW D EDU RU WXEH WKURXJK WKH D OH GLIIHUHQWLDO VHFWLRQ WR SUHYHQW GURSSLQJ RI WKH GLIIHUHQWLDO DQG ULQJ JHDU DVVHPEO ZKHQ WKH FDVH KDOYHV DUH VSOLW 7KH RWKHU RSWLRQ LV WR WXUQ WKH VKRUW VLGH YHUWLFDOO IDFLQJ XSZDUG WR DYRLG WKLV LVVXH DV ZHOO 5HPRYH WKH QXWV ZDVKHUV DQG FDSVFUHZV DWWDFKLQJ WKH D OH KR...

Page 32: ...XUH ZLWK FDSVFUHZV ZDVKHUV DQG QXWV Ź OEV IW 1ÂP 1RWH KHFN IRU IUHH URWDWLRQ RI GLIIHUHQWLDO DQG EHYHO ULQJ JHDU I ELQGLQJ LV REVHUYHG GLVDVVHPEOH WKH KRXVLQJ KDOYHV DQG HQVXUH WKH EHDULQJV DUH VHDWHG FRUUHFWO QVWDOO WKH WRUTXH SODWHV RQ ERWK D OH KRXVLQJV SSO DQWL VHL H OXEULFDQW WR ERWK VSOLQHV DQG LQVWDOO WKH D OH VKDIWV ZLWK VOHHYHV LQWR WKH KXE DVVHPEOLHV QVWDOO QXWV DWWDFKLQJ WKH KXE DVVHPEO...

Page 33: ...KRUW VKDIW DVVHPEO 0RXQW WKH EUDNHV RQWR WKH EUDNH URWRUV DQG DWWDFK ZLWK VOLGH SLQV Ź OEV IW 1ÂP SSO RFWLWH 579 6LOLFRQH DVNHW WR WKH PDWLQJ IDFH DQG RFWLWH 5HG 7KUHDGORFNHU WR WKH FDSVFUHZV ZLWK ZDVKHUV WR DWWDFK WKH EHDULQJ KRXVLQJV WR ERWK D OH KRXVLQJV Ź OEV IW 1ÂP QVWDOO WKH EUDNH URWRUV ...

Page 34: ...Brake Assembly 25 Brake Assembly Exploded View 1 3 4 5 6 7 8 9 10 13 12 11 14 2 ...

Page 35: ...ion Item Description 1 Stator Clip 8 Rubber Ring 2 Outboard Pad Assembly 9 Caliper Assembly 3 Inboard Pad Assembly 10 Protective Plug 4 Stator Clip 11 Rubber Ring 5 Piston Boot 12 Sleeve 6 Seal 13 Slide Pins 7 Piston 14 Bleeder Screw ...

Page 36: ...P UHDFWLRQ SODWH DQG KDQJ IURP YHKLFOH IUDPH RU D OH ZLWK ZLUH KRRN 5HPRYH RI EUDNH IOXLG IURP YHKLFOH PDVWHU F OLQGHU LQWR D SURSHU FRQWDLQHU 8VLQJ D F FODPS IXOO UHWUDFW WKH EUDNH SLVWRQ LQWR WKH ERUH QVSHFW FDOLSHUV DQG EUDNH SDGV I VHUYLFH LV QRW UHTXLUHG DQG ZKHHO HQG GLVDVVHPEO LV QHFHVVDU see Disassembly on page 39 ...

Page 37: ... WKH SLVWRQ ERRW IRU WHDUV QVSHFW WKH SLVWRQ IRU EUDNH IOXLG OHDNDJH I WKH SLVWRQ ERRW LV WRUQ RU WKH SLVWRQ LV OHDNLQJ JR WR DOLSHU 2YHUKDXO I FDOLSHU VHUYLFH LV QRW UHTXLUHG DQG ZKHHO HQG GLVDVVHPEO LV QHFHVVDU QVSHFW WKH EXVKLQJV IRU WHDUV see Disassembly on page 39 ...

Page 38: ...Z SUHVVXUH DLU WR WKH FDOLSHU LQOHW SRUW IRUFLQJ WKH SLVWRQ IURP WKH FDOLSHU KRXVLQJ ERUH QVSHFW WKH SLVWRQ IRU VFRULQJ QLFNV ZHDU RU FRUURVLRQ 5HSODFH LI QHFHVVDU 5HPRYH WKH SLVWRQ ERRW DQG VHDO IURP WKH FDOLSHU KRXVLQJ XVLQJ D EOXQW WRRO QVSHFW IRU WHDUV RU IOXLG IURP OHDNV 5HSODFH LI QHFHVVDU QVSHFW WKH FDOLSHU KRXVLQJ ERUH IRU VFRULQJ QLFNV ZHDU RU FRUURVLRQ I OLJKW SROLVKLQJ ZLWK D FURFXV FOR...

Page 39: ...XVKLQJV SSO VLOLFRQH OXEULFDQW WR VHDOV DQG LQVHUW LQWR WKH FDOLSHU KRXVLQJ ERUH 3UHVV WKH SLVWRQ ERRW LQWR WKH FDOLSHU KRXVLQJ SSO ORZ SUHVVXUH DLU WR WKH FDOLSHU KRXVLQJ WR H SDQG WKH SLVWRQ ERRW DQG LQVHUW WKH SLVWRQ LQWR WKH FDOLSHU KRXVLQJ ERUH ...

Page 40: ...RDUG SDG DVVHPEO LQWR WKH FDOLSHU ORFNLQJ WKH VWDWRU FOLS LQWR WKH ERUH QVWDOO WKH RXWERDUG SDG DVVHPEO LQWR WKH FDOLSHU ORFNLQJ WKH VWDWRU FOLS RQWR WKH EUDNH KRXVLQJ WWDFK WKH VWDWRU FOLS WR WKH RXWERDUG SDG WWDFK WKH VWDWRU FOLS WR WKH LQERDUG SDG ...

Page 41: ...ZLWK EUDNH IOXLG SHU WKH YHKLFOH 2 0 W SH DQG TXDQWLW UHTXLUHPHQWV 7KHQ EOHHG WKH V VWHP SHU YHKLFOH 2 0 SURFHGXUH IWHU VHUYLFLQJ WKH EUDNHV WKH 0867 EH DGMXVWHG E SXPSLQJ WKH EUDNH SHGDO UHSHDWHGO WR HQVXUH WKH EUDNH SDGV DUH LQ IXOO FRQWDFW ZLWK WKH EUDNH URWRU 1 9 5 PRYH WKH YHKLFOH XQWLO EUDNHV DUH IXQFWLRQLQJ SURSHUO RQQHFW WKH EUDNH IOXLG LQOHW OLQH WR WKH FDOLSHU DVVHPEO ...

Page 42: ...Disc Brake Assembly 33 Disc Brake Assembly Exploded View Alternate Brake Option 1 2 4 5 6 7 8 10 9 6 3 A B C D T E F G H I J K L M N O P Q R S ...

Page 43: ...ket 8 Lock Nut 9 Spacer 10 Bushing Item Description A Adjusting Bolt B Torque Plate Rear C Spring D Sleeve Seal E Torque Plate Front F Nut G Mounting Bolt H CCW Cam I Boot J ID Seal K Lever L Thrust Washer M Washer N Adjustment Nut O Adjustment Nut P Washer Q Ball Bearing R Retainer S Mounting Sleeve T Lining Carrier Assembly ...

Page 44: ...DSVFUHZV DQG VSDFHU DWWDFKLQJ WKH EUDNH GLVF DVVHPEO EUDFNHW WR WKH EUDFNHW 5HPRYH WKH QXWV 5HPRYH WKH FDSVFUHZV VSDFHUV DQG ZDVKHUV DWWDFKLQJ WKH EUDNH FDOLSHU DVVHPEO WR WKH EUDFNHW 5HPRYH WKH FDSVFUHZV DWWDFKLQJ WKH EUDFNHW WR WKH JHDUER KRXVLQJ ...

Page 45: ...EUDNH FDOLSHU DVVHPEO WKURXJK WKH VSDFHU DQG LQWR WKH EUDFNHW Ź OEV IW 1ÂP QVWDOO WKH FDSVFUHZV WKURXJK WKH EUDNH FDOLSHU DVVHPEO WKURXJK WKH ZDVKHU VSDFHU DQG LQWR WKH EUDFNHW Ź OEV IW 1ÂP QVWDOO WKH FDSVFUHZ WKURXJK WKH ZDVKHU DQG EUDFNHW LQWR WKH JHDUER KRXVLQJ Ź OEV IW 1ÂP ...

Page 46: ...Hub Assembly 37 Hub Assembly Exploded View 1 2 6 9 10 3 12 5 4 8 7 11 ...

Page 47: ...ssembly 38 Item Description Item Description 1 Wheel Hub 7 Washer 2 Wheel Stud 8 Bearing Housing 3 Oil Seal Assembly 9 Spacer 4 Bearing Cone 10 Bearing Cup 5 Bearing Cup 11 Bearing Cone 6 Capscrew 12 O ring ...

Page 48: ...LQJ RXVLQJ 7RRO 7 WUDFW WKH EHDULQJ FRQH IURP WKH ZKHHO KXE XVLQJ WKH GMXVWLQJ 5LQJ 7 DQG DS 7 5HPRYH DQG GLVFDUG WKH RLO VHDO DVVHPEO WUDFW EHDULQJ FXSV DQG VSDFHU LI QHFHVVDU 5HPRYH FDSVFUHZV DQG ZDVKHUV DWWDFKLQJ WKH EHDULQJ KRXVLQJ WR WKH FDUULHU KRXVLQJ 5HPRYH DQG GLVFDUG WKH R ULQJ ...

Page 49: ... FHVV 3HUPDWH WKHQ OXEULFDWH WKH VHDO 3UHVV RQ WKH LQQHU EHDULQJ FRQH XVLQJ WRRO 7 XQWLO WKH EHDULQJ KRXVLQJ FRPSOHWHO VHDWV LQWR WKH ZKHHO KXE QVWDOO D QHZ R ULQJ LQWR WKH ZKHHO KXE 0HDVXUH WKH D LDO EHDULQJ FOHDUDQFH DQG GHWHUPLQH WKH VSDFHU VL H WR REWDLQ FOHDUDQFH 3ODFH WKH RXWHU EHDULQJ FRQH LQWR WKH EHDULQJ KRXVLQJ SSO D VPDOO DPRXQW RI JHDU RLO WR ERWK EHDULQJV KLOH KROGLQJ WKH KXE ZLWK RQH...

Page 50: ...Differential Assembly 41 Differential Assembly Exploded View 11 12 13 17 14 16 14 16 1 3 1 3 8 7 4 4 6 5 21 20 10 9 18 2 19 15 ...

Page 51: ...Bearing 2 Differential Case Plain Half 13 Pinion 3 Thrust Washer 14 Bearing Cone 4 Side Gear 15 Spacer 5 Pinion Gear 16 Bearing Cup 6 Thrust Washer 17 Pinion Cage 7 Ring Gear 18 Capscrew 8 Differential Case Flange Half 19 Spider 9 Nut 20 Washer 10 Washer 21 Capscrew 11 Snap Ring ...

Page 52: ...SXOO WKH EHDULQJ IURP WKH SLQLRQ 3XOO WKH EHDULQJ IURP WKH SLQLRQ VWHP 3XOO WKH EHDULQJ FXSV IURP WKH SLQLRQ FDJH 5HPRYH WKH VSDFHU DQG EHDULQJ FXS 6XSSRUW SLQLRQ FDJH RQ IODQJH DQG SUHVV SLQLRQ VKDIW RXW RI SLQLRQ FDJH 3XOO WKH EHDULQJ FRQH IURP WKH SLQLRQ FDJH ...

Page 53: ... VLGH JHDUV DQG VSLGHU IURP WKH GLIIHUHQWLDO FDVH 1RWH I GLIIHUHQWLDO JHDUV QHHG WR UHSODFHG WKH VKRXOG DOO EH UHSODFHG DV D VHW 3XOO WKH EHDULQJV IURP ERWK HQGV RI WKH GLIIHUHQWLDO FDVH KDOYHV LI UHSODFHPHQW LV QHFHVVDU 0DUN WKH WZR KDOYHV WR DVVLVW ZLWK UHDVVHPEO ODWHU DQG WKHQ UHPRYH WKH FDSVFUHZV DQG ZDVKHUV MRLQLQJ WKH GLIIHUHQWLDO FDVH KDOYHV ...

Page 54: ...HDU OXEULFDQW VVHPEOH WKUXVW ZDVKHUV VLGH JHDUV DQG VSLGHU ZLWK SLQLRQ JHDUV DQG WKUXVW ZDVKHUV LQWR WKH GLIIHUHQWLDO FDVH IODQJH KDOI QVWDOO GLIIHUHQWLDO FDVH SODLQ KDOI WR IODQJH KDOI DOLJQLQJ PDUNV XVLQJ RQO RI WKH FDSVFUHZV ZLWK ZDVKHUV HTXDOO VSDFHG DQG ORRVHO WLJKWHQHG KHFN IRU IUHH URWDWLRQ RI GLIIHUHQWLDO JHDULQJ I ELQGLQJ LV REVHUYHG GLVDVVHPEOH DQG HQVXUH WKH FRPSRQHQWV DUH VHDWLQJ FRUUH...

Page 55: ...DFHU RYHU WKH SLQLRQ VWHP 3UHVV WKH EHDULQJ FRQH ILUPO DJDLQVW WKH VSDFHU LWK WKH DVVHPEO VWLOO LQ WKH K GUDXOLF SUHVV SSO D OEV D LDO ORDG WR WKH EHDULQJV UDS D VWULQJ DURXQG WKH RXWHU GLDPHWHU RI WKH SLQLRQ FDJH SSO D SRXQG VFDOH WR WKH VWULQJ DQG REVHUYH WKH UHDGLQJ UHTXLUHG WR URWDWH WKH EHDULQJ FDJH I WKH PHDVXUHPHQW LV OEV WKH VSDFHU LV FRUUHFW I OEV GLVDVVHPEOH WKH SLQLRQ DQG SLQLRQ FDJH DQ...

Page 56: ...Housing 47 Housing Assembly QVWDOO XQLW LQWR YHKLFOH QVWDOO WKH RLO GUDLQ SOXJ GG RLO WR WKH JHDU ER QVWDOO WKH RLO GUDLQ SOXJ GG RLO WR WKH FDUULHU ...

Page 57: ...Appendix 48 Appendix Torque Specifications ...

Page 58: ...Appendix 49 ...

Page 59: ...50 Tools Hub Bearing Cup Driver TC 80324 Hub Seal Driver TC 80077 Hub Base TC 80275 Hub Bearing Pilot TC 80277 1 Hub Bearing Driver TC 80277 2 Bearing Housing Base TC 80278 DET1 ...

Page 60: ...51 Bearing Housing Leg TC 80278 DET2 Cap TC 80278 DET3 Adjusting Ring TC 80321 Bearing Cup Driver TC 67676 Seal Driver TC 69097 Bearing Cone Driver TC 66987 Bevel Gear Torque Fixture TC 79556 DET4 ...

Page 61: ......

Page 62: ... registered trademarks of their respective owners Information supplied by AxleTech is believed to be accurate and reliable AxleTech reserves the right without notice to makes changes in product design or specifications Customer Service 877 547 3907 33 0 4 77 92 88 92 Customer Service Fax 877 547 3987 Email OE sales axletech com Aftermarket aftermarket axletech com www axletech com ASM 0277E 10 18 ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands