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Axis Wake Research Owner'S Manual Download Page 120

Care and Maintenance

4-13

  Troubleshooting

The following charts will assist you in finding and correcting minor mechanical and
electrical problems with your boat. Problems are listed in the order of the most likely
event to the least likely.

To correct a problem, first determine what the problem is. Start with the first cause and
eliminate the possibility of each until the problem is corrected. Because of the specialized
skills and tools needed to correct major issues, we have not included that information. If
you suspect a problem not listed here, please contact your Axis dealer.

 Chapter 4_15_Axis.qxp_ Chapter 4 doc.qxd  6/19/14  10:32 AM  Page 13

Summary of Contents for Wake Research

Page 1: ......

Page 2: ...acknowledges that the warranty for this boat will be voided if unauthorized components are added to the boat after the retail purchase unless specifically authorized by Malibu Boats LLC This includes...

Page 3: ...ii Notes...

Page 4: ...inue or change specifications or design at any time without notice and without incurring any obligation Trademarks Axis Wake Research and The Axis Logo are registered trademarks of Axis Wake Research...

Page 5: ...iv Notes...

Page 6: ...13 Motorbox Cover 2 14 V Drive Engine Access Hatch 2 15 Driver s Seat 2 15 Sundeck 2 16 Ski Pylon 2 16 Swim Platform 2 16 Navigational Lights 2 17 Storage Areas 2 17 Drain Plugs 2 18 Speedometer Picku...

Page 7: ...ransom Drain Plugs 2 18 Figure 2 23 Bilge Drain Plugs 2 19 Figure 2 24 Thru Hull Paddle Wheel Pickup 2 19 Figure 2 25 Tilt Steering 2 20 Figure 2 26 Heater 2 22 Figure 2 27 Boat Cover 2 22 Figure 2 28...

Page 8: ...ONS STANDARDS NMMA Certification Your Axis boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat m...

Page 9: ...d motor oil Cooking fuels Cleaners paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ba...

Page 10: ...out this Owner s Manual The recommended practices and warnings in this manual represent sound advice for recreational boating and identify common risks encountered by boaters engaging in towed watersp...

Page 11: ...rds that may endanger you your passengers towed participants and other boaters PLEASE REVIEW ALL SAFETY INFORMATION The Safety Alert symbol means Attention Become Alert Your Safety Is Involved Indicat...

Page 12: ...r boat Don t take unnecessary chances Basic safety rules are outlined in this section of the manual Pre operation Check List Before Leaving the Dock Failure to follow these precautions may result in s...

Page 13: ...ause injury or death Find and fix the source of the leakage remove the liquid gasoline from the bilge Then ventilate the engine compartment bilge and run the blower to remove all gasoline vapors befor...

Page 14: ...l passengers Abrupt maneuvers may result in the ejection of unsecured unseated or improperly positioned passengers Verbally warn passengers before making quick tight turns so they may have time to gra...

Page 15: ...stand on or jump dive off of the tower Tow line may loop on inverted tricks DO NOT sit behind the pulling point of the tower NEVER allow any type of spark or open flame on board It may result in fire...

Page 16: ...nstructions when charging a battery may cause an explosion of the battery or the atmosphere near the battery which could result in death or serious injury Keep the engine off whenever the engine box c...

Page 17: ...ated with boating This manual is not intended to provide complete training on all aspects of boat operation We strongly recommend that all operators of this boat seek additional training on boat handl...

Page 18: ...Coast Guard American Red Cross United States Coast Guard Auxiliary or your local boating authority Even if you are a veteran boater these courses will help sharpen your boating skills as well as brin...

Page 19: ...al law enforcement agencies may have similar requirements You should check with your local marine law enforcement agency regarding any such requirements before boating Equipment requirements for coast...

Page 20: ...pportunity for propeller contact with the operator or other persons in the water If the engine and boat stop it will afford opportunity for the operator or other persons who have fallen overboard to s...

Page 21: ...Learn how to use them and adjust as necessary for comfort It is especially important that children and non swimmers wear a life jacket PFD at all times Make certain all passengers know where life jack...

Page 22: ...tional flotation These PFDs may be used instead of a Type I II or III PFD with non towed participants if used in accordance with the approval conditions on the label and if worn when the boat is under...

Page 23: ...ater to unknowingly accumulate in the bilge of your boat If your bilge pump comes on too frequently or continuously investigate the source of leaking water check for hull damage hose or piping leaks m...

Page 24: ...following equipment First aid kit and manual Anchor with at least 75 feet 23 meters of line Mooring lines and fenders Bailing device bucket hand pump Combination paddle boat hook Local charts and comp...

Page 25: ...early Passenger Safety The operator of the boat is responsible for the safety of the passengers all skiers riders as well as his her own safety Ensure that you and your passengers adhere to these safe...

Page 26: ...use Passengers should assist with lookout duties and notify the operator of any approaching watercraft or potentially unsafe conditions to provide assistance with collision avoidance Recommended Seati...

Page 27: ...ements For boats with cabins always ventilate the boat interior and avoid boating situations which cause increased exposure Carbon monoxide CO can cause brain damage or death Engine and generator exha...

Page 28: ...ed platform dragging as a dangerous and hazardous activity which should be prohibited as it can result in injury or death In the event that someone exhibits the symptoms of carbon monoxide exposure na...

Page 29: ...er Loading DO NOT overload your boat Overloading or uneven loading can cause loss of control capsizing or swamping which may lead to death or serious injury Adhere to the load capacity plate restricti...

Page 30: ...ust be used in any abnormal conditions Check the capacity plate on your boat and abide by these limits The capacity plate has the following information permanently printed on it The total weight of pe...

Page 31: ...an be dangerous due to the reduction in the operator s forward visibility which can lead to collisions and groundings High bow up angles cause longer transition times from displacement mode slow veloc...

Page 32: ...in the driver s inability to respond to a situation that requires avoidance of another vessel or submerged or partially submerged object s Look carefully before turning especially when you are turnin...

Page 33: ...t is above the legal limit violators are subject to fines and may go to jail Violators may also lose automobile driving privileges Product Misuse Misuse of the product or use of it in a manner for whi...

Page 34: ...he following information outlines some of the most common hazards which may be encountered Shallow Water Operation Shallow water brings on obvious hazards such as sand bars stumps rocks etc Know the a...

Page 35: ...d continue to monitor conditions while on the water Environmental Concerns As a boater you already appreciate nature s beauty and the peace of the great outdoors It is a boater s responsibility to pro...

Page 36: ...amage or injury caused by your wake wash Prior to entering a NO WAKE zone reduce throttle come off plane to the slowest steerable speed Use caution when operating around smaller crafts in channels and...

Page 37: ...alert you to potential hazards that may not be obvious These labels also indicate how to avoid these hazards Warning labels should never be removed and must remain legible If you suspect a label is mi...

Page 38: ...Warning labels are displayed at various locations throughout your new Axis to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning lab...

Page 39: ...1 30 Boating Safety Refer to the diagram below for the location of each label...

Page 40: ...anual outline only the most basic of the nautical Rules of the Road and have been provided as a convenience only Consult your local U S Coast Guard Auxiliary USCGA Department of Motor Vehicles DMV or...

Page 41: ...ivileged vessel The burdened vessel should slow down or change directions and pass behind the other vessel The burdened vessel operator should always move in such a way that the privileged vessel oper...

Page 42: ...green Meeting Head On When meeting head on neither vessel has the right of way Both boats should decrease speed turn towards their right starboard side and pass on their left sides port to port Howev...

Page 43: ...a departure from these Rules necessary to avoid immediate danger Other Rules of the Road When navigating in narrow channels you should keep to the right when it is safe and practical to do so If the o...

Page 44: ...defined channel or where an obstruction may be approached from more than one direction With the cardinal system Pass north or east of BLACK TOPPED WHITE buoy Pass south or west of RED TOPPED WHITE bu...

Page 45: ...e day markers with odd numbers mark the port side of the channel Lights bells and horns are used on buoys for night or poor visibility conditions Buoys with unique light flashing characteristics are i...

Page 46: ...m which you are permitted to moor are mooring buoys Mooring buoys are white with a blue horizontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Mooring Buoy Whi...

Page 47: ...DICATE DIVER S POSITION Stay Far Away From Diver Flags Someone is underwater in the vicinity INDICATES FELLOW BOATER IS IN NEED OF ASSISTANCE Uniform State Regulatory Markers Regulatory markers indica...

Page 48: ...e area Divers underwater cannot be seen Stay well away from boats or floats displaying Diver Flags Skin Diver Warning Flag Watch for swimmers Swimming areas may not be marked Steer clear from the area...

Page 49: ...ime to avoid if you are at planing speeds or above There are many light patterns on different types of boats and for boats performing various functions while underway or at anchor For most application...

Page 50: ...der Oars Sailboats less than 20 meters 65 62 feet may exhibit the navigation lights shown in Figures 3 or 4 Another option for sailboats is to use a single combination lantern at the top of the mast a...

Page 51: ...must have ready at hand an electric torch or lighted lantern flashlight showing a white light to be displayed in sufficient time to prevent collision see Figure 6 right picture Anchored Boats Motorbo...

Page 52: ...rts are the result of impacts with other objects Always look where you are going and be aware of what is going on around you When participating in towing watersports be safe and courteous and follow t...

Page 53: ...hore or in water where you do not know the depth or what is beneath the surface Never put your arm head or any other part of your body through the handle bridle of the tow line nor wrap the line aroun...

Page 54: ...no control over their path nor do they have much in the way of protection from impact with obstacles or other boats Therefore it is recommended that boat operators observers and towed persons communic...

Page 55: ...skier flag when the skier has fallen Monitor the tow line to ensure that it does not become tangled it does not become wrapped around anyone in the boat and it does not become wrapped around the towe...

Page 56: ...n DO NOT participate in towed watersports at night It is illegal and other boats will not be able to see you nor will they anticipate or expect your presence behind the towing boat Furthermore once yo...

Page 57: ...f engine remove the key and put it in your pocket before retrieving the line Tow lines should be neatly coiled and stowed in the boat when not in use Fallen Skier or Rider Falling and injuries are com...

Page 58: ...bility Code and the Watersports Safety Code have been developed by WSIA and industry equipment manufacturers These Codes are reproduced here for your reference Watersports Responsibility Code Familiar...

Page 59: ...under the influence of alcohol or drugs Only use water ballast and people for additional weight Never exceed the passenger or weight limitations of the watercraft Never allow passengers to hang outsid...

Page 60: ...er observer and skier rider need to agree on hand signals before skiing or riding Signals should include READY STOP SPEED UP and SLOW DOWN Start the engine only after making sure that no one in the wa...

Page 61: ...r rider Always keep the fallen skier rider in view and on the driver s side of the watercraft Display a red or orange skier down flag to alert other vessels that a skier rider is down if required by t...

Page 62: ...ically flood the machinery space with a fire extinguishant Allow extinguishant to soak the compartment for at least 15 minutes to cool the hot metals or fuel before cautiously inspecting the fire area...

Page 63: ...hypothermia the abnormal lowering of internal body temperature Capsizing If others were on board try to locate them make sure that they are conscious and they can swim If possible access lifejackets...

Page 64: ...victim constantly in your sight If another passenger is on board assign them to look at and keep pointing at the person in the water They are to do nothing else but stay focused on the person in the w...

Page 65: ...s are calm disabled boat is small appropriate hardware is available and one or both skippers know the correct technique should a recreational boat tow another Towing Vessel Be sure your boat will not...

Page 66: ...s If you attach the towline to a fitting be sure the fitting is fastened with a through bolt and is reinforced on the underside Keep lines clear of propellers on both boats Keep hands and feet clear o...

Page 67: ...1 58 Boating Safety Notes...

Page 68: ...innovative and technically advanced features as Axis Wake Research Standard Gauges The following gauges are included on all models It is important for the safe and proper operation of your boat to ful...

Page 69: ...Gauges Controls 2 2 Tachometer...

Page 70: ...2 3 Gauges Controls...

Page 71: ...Gauges Controls 2 4...

Page 72: ...2 5 Gauges Controls...

Page 73: ...2 6 Gauges Controls...

Page 74: ...Gauges Controls 2 7 Speedometer...

Page 75: ...Gauges Controls 2 8...

Page 76: ...ker button fully and switch on the circuit If the circuit continues to trip there is a problem somewhere in the system See your dealership immediately to locate and correct the problem If a circuit br...

Page 77: ...atures You will find the feature or accessory provided within each button face for description Horn Left Rear Ballast Navigation Anchor Lights Right Rear Ballast Interior Dash Lights Accessory Blower...

Page 78: ...ss water in the bilge area may be drained out The bilge pump has a sensor in the bilge area and will turn on automatically whenever 2 in or more of water is detected The bilge pump is wired directly t...

Page 79: ...This is used for warm up of the engine in neutral Be sure to position the throttle vertically in NEUTRAL before re engaging the transmission by depressing the knob When engaging the transmission from...

Page 80: ...nnected between the stop clip and the operator Should the operator move away from the controls the clip pulls free flipping the switch to the OFF position and stopping the engine If the engine must be...

Page 81: ...systems Extinguish all smoking materials Do not open the engine compartment After actuation Before inspecting for damage allow the agent to soak the compartment for at least 15 minutes and wait for h...

Page 82: ...the occupants and damage to the boat Driver s Seat The driver s seat can be adjusted forward and backward by pulling the lever located on front left side of the driver s seat Pull lever outward and a...

Page 83: ...may over stress the pylon and possibly cause personal injury and or equipment damage DO NOT overload the pylon or use it for anything other than watersports Swim Platform A removable swim step is loc...

Page 84: ...light located at the tip of the bow is two colored red and green and is used to keep others aware of your presence when operating your boat at night The all around light is attached to the tower on a...

Page 85: ...to paperwork and or electronics we suggest placing electronics such as cell phones and iPods in a ziplock bag to prevent damage from rain or water over the bow Drain Plugs Your Axis is equipped with t...

Page 86: ...wheel speedometer pickup which can be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit The paddle wheel unit...

Page 87: ...on while performing this task Turn engine off and disconnect the engine safety switch Be sure the throttle shift control is neutral The engine must be cool Open the engine hatches and check the exhaus...

Page 88: ...h a venting system on the deck of your boat and channels air from the bilge to the transom vent Closed Cooling System If your boat is equipped with an optional closed cooling system you will need to m...

Page 89: ...proper cover use is not covered under your Axis Boats warranty Damage can result from wind whipping and possibly cause abrasions to your gelcoat surface or upholstery Use the proper shipping cover for...

Page 90: ...oids any structural warranty pertaining to the tower Approved activities for usage of the tower include wakeboarding wake skating skiing or tubing Exceeding these recommended tower weights may cause d...

Page 91: ...mended on these components for use in areas of salt brackish water Pitting or oxidation is not covered under warranty Pitting is not the same as separation Wedge The Axis Auto Set Wedge foil is a soli...

Page 92: ...ss Vehicle Weight Rating GVWR which is the load carrying capacity plus the weight of the trailer itself Be sure that the total weight of your boat gear and trailer does not exceed the GVWR Verify tire...

Page 93: ...supports is extremely important especially when underway Regardless of your trailer make or model there are two key areas to consider Bow Tie Downs A bow stop to hold the front of your boat in place...

Page 94: ...n wet these ramps can get very slick and can cause additional difficulties when launching your boat Have someone assist you when backing your boat Back the trailer to the edge of the water and stop Be...

Page 95: ...n motion Never exceed the load capacity and distribute weight evenly between bow and stern and port to starboard SWAMPING HAZARD Overloading may reduce the stability and seaworthiness of the boat The...

Page 96: ...3 5 Fueling Do not overfill fuel tank The fuel tank will expand and contract based on weather conditions and can cause fuel to spill out the fuel exhaust vent which may cause fire explosion to occur D...

Page 97: ...ters may activate an alarm located under the dash When the ignition key is turned ON the alarm will sound to indicate it is operating Once the engine is running the alarm should be off unless a proble...

Page 98: ...mission This is used for warm up of the engine in neutral Be sure to position the throttle vertically in neutral before re engaging the transmission by depressing the knob Figure 3 6 Throttle Position...

Page 99: ...dealer is recommended All boats have a tendency to wander somewhat at slow speeds A natural reaction to this effect is to steer the boat back and forth in an attempt to compensate for wandering Invari...

Page 100: ...watercraft A counterclockwise rotation propeller tends to cause the stern of the boat steering in the straight ahead position to drift to port when going forward and to starboard when going backward A...

Page 101: ...ral and drift slowly toward the dock Shift the boat into reverse slightly to slow or stop the boat altogether Never use your hand arm or other part of your body between the dock and boat or attempt to...

Page 102: ...toward the waves and leave a little slack in the lines to allow for movement from waves or the tide Follow these guidelines when departing Very slowly shift into forward at idle speed When the stern m...

Page 103: ...erously Fasten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lift...

Page 104: ...ch contact your dealer otherwise adverse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainl...

Page 105: ...eely in both keyways DO NOT use the prop nut to advance the prop onto shaft If the key has slight damage or burrs remove them by filing the flat sides or replace the key DO NOT file the key beyond its...

Page 106: ...ailing edge of the rudder surface Locate the two hex head retaining screws Loosening the screws will release the adjustment tab If your boat pulls to the right slide the tab to the right 1 8th to 1 4...

Page 107: ...your local Axis dealer for this part Saltwater Corrosion If you use your boat in salt or brackish water wash the entire boat including trailer and tower if fitted thoroughly with a mild detergent and...

Page 108: ...thoroughly Our materials are mildew resistant but there are no products available to us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day...

Page 109: ...ior Common stains and steps to treat Type of Stain Step 1 Step 2 Step 3 General care A B Dirt buildup A B Ballpoint ink B A Chewing gum B A Coffee tea chocolate B A Grease C B A Household soil A B Ket...

Page 110: ...ngs to decrease water friction and to lessen the potential for staining or spotting the gelcoat surface In cases where the original gelcoat shine cannot be restored by waxing hand buff the surface usi...

Page 111: ...or Customer Support Hydraulic steering systems require specific hydraulic fluids Please consult your dealer for details Rudder Stuffing Box The rudder stuffing box is a greaseless design and requires...

Page 112: ...15 MTBE Also fuel containing more than 10 ethanol or grain alcohol is not recommended A higher percentage of either of the two fuel additives can cause damage to the engine and fuel system DO NOT mix...

Page 113: ...quired that the correct replacement Attwood part be used Electrical Engine Circuit Breaker Depending on your engine model the engine may be equipped with a 35 AMP Circuit Breaker to protect the engine...

Page 114: ...ters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it will store a troubl...

Page 115: ...e positive red coming from an 80 AMPmain circuit breaker on the smaller boats a 6 AWG cable and a 60 AMPmain breaker These smaller cables are the feeder circuit to the boats breakers and switches Thes...

Page 116: ...at under the dash next to the battery Under normal situations the switch should be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batt...

Page 117: ...er does not remove the accumulation and something stronger will be needed Check with your Axis dealer for recommendations Windows and Windshields The windows and windshields on your Axis boat are made...

Page 118: ...nd open all storage areas Store the seat cushions in a cool dry place Apply coat of wax to entire gelcoat surface of boat Flush engine cooling system with clean water Do not exceed 1500 RPM while flus...

Page 119: ...tall seat cushions from storage Check entire engine for signs of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain...

Page 120: ...rder of the most likely event to the least likely To correct a problem first determine what the problem is Start with the first cause and eliminate the possibility of each until the problem is correct...

Page 121: ...r Clean and tighten battery corroded cables Weak battery Charge or replace the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of de...

Page 122: ...Damaged propeller Replace the propeller Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open cir...

Page 123: ...or cotton but made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enha...

Page 124: ...Boating Safety Topics 1 16 Glossary 4 16 H High Speed Operation 3 11 I Interior 4 1 Introduction vii 1 1 M Miscellaneous 4 10 Motorbox Cover 2 14 N Navigational Lights 2 17 O On Product Warning Labels...

Page 125: ...level if applicable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V...

Page 126: ...y details that follow for complete terms conditions and limitations In addition to the Axis Wake Research Limited Warranty your boat also comes with other limited warranties provided by the engine and...

Page 127: ...TRANSPORTATION TO OR FROM REPAIR OR RENTAL EXPENSES RESULTING FROM BREACH OF THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY Some states do not allow limitations on how long an implied warranty lasts o...

Page 128: ...ructural materials or structural workmanship supplied by it during construction and installation of the boat s tower For a period of twelve 12 months immediately following the twelve 12 month period d...

Page 129: ...replacement part is no longer available Repairs will be warranted only for the remainder of the original warranty period In addition to Axis Wake Research Limited Warranty your boat also comes with o...

Page 130: ...nto any part of the boat including the glove box Gelcoat finish blistering discoloration fading or osmosis as well as damage due to in water storage without proper barrier coat and bottom paints NOTE...

Page 131: ...ives employees dealers agents distributors or suppliers shall create a warranty or in any manner increase or modify the scope of this Axis Wake Research Limited Warranty in any manner whatsoever This...

Page 132: ...and or damage to the finish surfaces trim upholstery or other observable cosmetic components of your boat may occur at the factory These items are usually detected and corrected at the factory or by...

Page 133: ...number the authorized Axis service facility or facilities at which your boat has been serviced and the nature of the concerns you have with the boat or the service Axis and Malibu Boats will thereaft...

Page 134: ...a particular purpose does not apply if you boat is used for exhibition even if the boat is equipped for that purpose Commercially used boats will have the following warranty Axis Wake Research Commer...

Page 135: ...W 10 Warranty Notes...

Page 136: ......

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