Axi STS 7030 Manual Download Page 34

 

 

 

26 

TECHNICAL ASSISTANCE AND ORDERING 

Please write, fax, email or call: 

AXI International International 
5400 Division Drive 
Fort Myers, FL 33905 
Tel: 239-690-9589 

Fax: 239-690-1195 
Email:    [email protected] 
Internet: www.axi-international.com 

 

Please provide the following information: 

Serial  Number  of  your  STS  7030,  the  required  part  numbers  and  quantity.  The  drawings  /  parts  list 
included in this manual are the most accurate source of part numbers for your STS 7030.  
 

REPLACEMENT FILTER ELEMENTS 
Primary Filter: 

  FBO-60339  Micro filter element - 1 Micron 
  FBO-60340  Micro filter element - 5 Micron 
  FBO-60357  Micro filter element - 10 Micron 
  FBO-60341  Micro filter element - 25 Micron 
 

Secondary Filter: 
   FBO-60336    Coalescing filter element - 1 Micron 
   FBO-60337    Coalescing filter element - 5 Micron 
   FBO-60356    Coalescing filter element - 10 Micron 
   FBO-60338    Coalescing filter element - 25 Micron  

   

 

Also available: 

 

Larger or smaller capacity, custom designed systems for higher or lower flow rates 

 

Digital Flow Meter 

 

Foot Valves 

 

Rotor Sight Glass 

 

STS 7030 SYSTEM IDENTIFICATION 

 
Serial Number:   __________________________  (e.g. B 070010 – 6100) 
 

System Specification: 

Voltage: 

o

 

208-230 V AC / 60 Hz 

o

 

230 V AC / 50 Hz 

 
Primary Filter Element: 

o

 

1 Micron  

o

 

5 Micron 

o

 

10 Micron 

o

 

25 Micron 

 
Secondary Filter Element: 

o

 

 1 Micron Coalescing 

o

 

5  Micron Coalescing 

o

 

10 Micron Coalescing 

o

 

25 Micron Coalescing 

 
Inspected by:  ______________________________ 

Date:  ________________ 

Summary of Contents for STS 7030

Page 1: ...uct Submittal Package STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionality Runtime...

Page 2: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 1 CSI Specifications...

Page 3: ......

Page 4: ...closure with appropriate ventilation Hinged front doors shall be equipped with quarter turn key lockable handle Fluid containment area with leak detection shall be an integral component of the enclosu...

Page 5: ...on a dedicated webpage that monitors the system as well as delivered through E mail and SMS messages to designated individuals System shall provide following control and display function a Full Modbu...

Page 6: ...in accordance with the input from pressure and vacuum gauges as well as water sensor D Operation System shall provide dry contacts for summary alarm and leak detection alarm to interface with buildin...

Page 7: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 2 Installation Operation Maintenance Manual...

Page 8: ......

Page 9: ...perating and Maintenance Manual STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionali...

Page 10: ...2...

Page 11: ...ALARM FEATURES 14 INITIAL START UP COMMISSIONING CHECKLIST 15 Flow switch setting adjustment No Flow Alarm 15 Gauge venting accuracy 15 Initial test procedure 15 OPERATION 17 Emergency Stop 17 Pump O...

Page 12: ...4...

Page 13: ...2 x 17 142 x 183 x 43 cm Weight 688 lbs Not for use with fluids that have a flash point below 100 F All STS Systems feature Multi stage water removal and particulate filtration NEMA 12 13 4 Powder Coa...

Page 14: ...a fully enclosed lockable weatherproof NEMA rated cabinet The principal components are a continuous duty motor with coupled gear pump a strainer primary coalescing filter with vacuum sensor and gauge...

Page 15: ...ear Pump 18 Outlet Ball Valve 9 Pressure Relief Valve 19 Fuel Outlet 10 Pressure Gauge 20 Storage Shelf wer are cover e and es and F JG GVFM load MFSBUF turning back to JOH every OUBJOT Inside the STS...

Page 16: ...tandards for safe operation NOT for use with fluids that have a flash point below 100 F 38 C e g gasoline alcohol SYSTEM COMPONENTS CONTROL AND SAFETY DEVICES AXI International Touch Screen Controller...

Page 17: ...phosphatized surfaces Spill tray with leak detection Louvered side panels Brackets for wall mounting Literature pocket STAINLESS STEEL PLUMBING PRIMARY INSPECTION Upon arrival the STS 7030 Automatic...

Page 18: ...shown on the electrical drawings WARNING The whole system Enclosure doors plumbing motor electric sub panel must be properly grounded for operator safety Depending on length of run use copper wiring...

Page 19: ...the lowest possible fuel level in the tank A priming tee should be installed on the highest point of the suction line to be able to easily prime the lines and system The return line s should be plumb...

Page 20: ...stem to prevent any possible interference with safe engine operation It is highly recommended to plumb the discharge line independent and separate of the engine s fuel return line back to the tank If...

Page 21: ...installed at the fuel tank to hold the fuel column 5 Make sure to completely fill suction line to its highest point with fuel no trapped air in particular when the suction line exits the tank top and...

Page 22: ...ATURES The STS 7030 is equipped with an AXI INTERNATIONAL Touch Screen Controller System and alarm status are displayed on the industrial control panel on the door via indicator lights and on the text...

Page 23: ...ro due to internal case pressure buildup caused by temperature variations Accuracy may be significantly reduced To restore gauge to operating condition move yellow lever of fill plug to the open posit...

Page 24: ......

Page 25: ...PUMP OPERATION Apply control power to unit Place breakers in the AXI International Smart Filtration Controller in the ON position Automatic Place the key switch in the AUTO position When the timer con...

Page 26: ...EAK DETECTION indicator The pump motor will shut off and remain locked out of operation until the leak has been corrected and the ALARM RESET button has been pushed Before removing the spilled fuel fr...

Page 27: ...of 8 hours day and five days a week o Prior to performing the maintenance procedure ensure that 1 The electrical sub panel mounted main disconnect switch is operating properly 2 the user supplied remo...

Page 28: ...dicator should start blinking for 10 seconds and then illuminate constantly as the pump is turned off Slide flow switch back into original position and reset alarm by pushing the RESET ALARM button No...

Page 29: ...ump will automatically shut off and activate the HIGH PRESSURE ALARM indicator light The signal indicates that it is time to change the filter element There are several types of filters available the...

Page 30: ...ER SEPARATOR If the water level in the secondary filter water coalescer reaches a certain level in the bowl the water sensor will trigger the alarm HIGH WATER ALARM and shut off the pump The signal in...

Page 31: ...priately dimensioned Alarm HIGH VACUUM ALARM comes on with clean strainer element installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on inlet side too high 3 Exces...

Page 32: ...al Motor does not turn or turns intermittently 1 Control power not available 2 Motor thermal overload condition 3 Pump failed and seized 4 Motor failure 5 Emergency Button depressed Pump leaks fuel 1...

Page 33: ...epair return removal or replacement of products AXI INTERNATIONAL ASSUMES NO LIABILITY FOR ANY GENERAL SPECIAL INCIDENTAL CONSEQUENTIAL CONTINGENT OR OTHER DAMAGES UNDER ANY WARRANTY EXPRESS OR IMPLIE...

Page 34: ...element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter FBO 60336 Coalescing filter element 1 Micron FBO 60337 Coalescing filter element 5 Micron FBO 60356 Coalescing filter elemen...

Page 35: ...Inside Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disco...

Page 36: ...28 APPENDIX B DRAWINGS...

Page 37: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 3 Electrical Drawing...

Page 38: ......

Page 39: ......

Page 40: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 4 Installation Notes Recommendations for Site and or Tank Plumbing...

Page 41: ...There are no additional installation notes or recommendations Please see the product manual included in this submittal for installation information...

Page 42: ...ingle source for all fuel conditioning related equipment and support available world wide Peak Engine Performance Reliable Power Supply Lower Maintenance Costs Lower Exhaust Emissions Read about the s...

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