Axi STS 6020, Instruction, Operating, & Maintenance Manual

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REV03026720010220
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Table of Contents
Table of Contents ................................................................................................................................................................ 2
General Overview ................................................................................................................................................................ 4
STS 6020 | 7020 Specifications ......................................................................................................................................... 4
System Components ........................................................................................................................................................... 5
Control and Safety Devices ................................................................................................................................................ 5
Pump/Motor ........................................................................................................................................................................ 5
Mechanical Water Separator .............................................................................................................................................. 5
Fuel Conditioner ................................................................................................................................................................. 5
Fine Filters ......................................................................................................................................................................... 5
Strainer ............................................................................................................................................................................... 5
Plumbing ............................................................................................................................................................................ 5
Multi-Tank Assembly – If Applicable .................................................................................................................................. 5
Auto Water Drain (AWD) Assembly – If Applicable ............................................................................................................ 6
Manual Additive Injection – If Applicable ............................................................................................................................ 6
Auto Additive Injection Assembly – If Applicable ............................................................................................................... 6
System Operation ................................................................................................................................................................ 7
Pump Operation ................................................................................................................................................................. 7
Alarms ................................................................................................................................................................................ 7
Multi-Tank – If Applicable ................................................................................................................................................... 8
Auto Water Drain (AWD) – If Applicable ............................................................................................................................ 8
Manual Additive Injection – If Applicable ............................................................................................................................ 8
Auto Additive Injection – If Applicable ................................................................................................................................ 9
Primary Inspection ............................................................................................................................................................ 10
Checklist ........................................................................................................................................................................... 10
Installation .......................................................................................................................................................................... 11
Mounting .......................................................................................................................................................................... 11
Electrical ........................................................................................................................................................................... 11
Field Connections – If Applicable ..................................................................................................................................... 11
Plumbing .......................................................................................................................................................................... 11
Typical Plumbing Installation (Schematically) .................................................................................................................. 12
Important Installation Precautions .................................................................................................................................... 12
Multi-Tank Installation – If Applicable ............................................................................................................................... 12
Controller ............................................................................................................................................................................ 14
Setting the Current Date and Time (6000 Series Controller) ........................................................................................... 14
Programming the Timer (6000 Series Controller) ............................................................................................................ 14
Setting the Current Date and Time (7000 Series Controller) ........................................................................................... 14
Programming the Timer (7000 Series Controller) ............................................................................................................ 14
Touchscreen Menu Structure (7000 Series Controller) .................................................................................................... 15
Modbus TCP/IP Communication (7000 Series Controller) ............................................................................................... 15
Priming the System ........................................................................................................................................................... 16
Priming Procedure ........................................................................................................................................................... 16
Commissioning/Initial Start-Up ........................................................................................................................................ 17
Gauge Venting ................................................................................................................................................................. 17
Switch Adjustments .......................................................................................................................................................... 17
Internal Pressure Relief Adjustment ................................................................................................................................. 18
Initial Test Procedures ..................................................................................................................................................... 18
Maintenance ....................................................................................................................................................................... 20
Preventative Maintenance ................................................................................................................................................ 20
Servicing the Primary Filter/Water Separator ................................................................................................................... 20
Servicing the Fine Filter(s) ............................................................................................................................................... 21
Replacement Filter Chart ................................................................................................................................................. 21