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AWH TANKO JM100, Operating & Installation Instructions Manual, Page: 1 / 104

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AWH TANKO JM100 Operating & Installation Instructions Manual Download Page 1

 

A member of Neumo Ehrenberg Group 

 

 

 

 

OPERATING / INSTALLATION INSTRUCTIONS 

(Translation) 

 
 

 

 

Container cleaning Device 

Jet Cleaner TANKO

®

JM100/500/800 

 

 

Armaturenwerk Hötensleben GmbH 
Schulstr. 5-6 
39393 Hötensleben, Germany 

Telephone:  +49 39405 92-0 
Fax: 

+49 39405 92-111 

E-mail: 

[email protected]

 

Homepage: 

http://www.awh.eu

 

ID no.: 664BAJM0000EN 

–

 2016/12 Rev. 1 

 

Summary of Contents for TANKO JM100

Page 1: ...ONS Translation Container cleaning Device Jet Cleaner TANKO JM100 500 800 Armaturenwerk H tensleben GmbH Schulstr 5 6 39393 H tensleben Germany Telephone 49 39405 92 0 Fax 49 39405 92 111 E mail info...

Page 2: ...the partly completed machinery will be assembled or to his authorized representative If any discrepancies arise in the translated text the original operating instructions German are to be consulted f...

Page 3: ...ating Company 8 2 4 Requirements for Personnel 10 2 4 1 Personal Protective Equipment 12 2 5 Identification Marking 13 2 5 1 Type Designation 13 2 5 2 Type Plate 13 3 Construction and Function 14 3 1...

Page 4: ...7 3 1 Removing the Device 50 7 4 Maintenance 52 7 4 1 Maintenance Intervals 53 7 4 2 Tools and Tightening Torque Values 57 7 4 3 Disassembling the Device 59 7 4 4 Assembling the Device 64 7 4 5 Notes...

Page 5: ...2 1 Installation dimensions of the JM100 device 31 Figure 5 2 2 Interfaces of the JM100 device 32 Figure 5 2 3 Installation dimensions of the JM500 device 33 Figure 5 2 4 Interfaces of the JM500 devi...

Page 6: ...e work 55 Table 7 4 3 JM800 inspection and maintenance work 57 Table 7 5 1 JM100 tightening torque values 72 Table 7 5 2 JM100 parts list standard 73 Table 7 5 3 JM100 standard configuration 74 Table...

Page 7: ...and beverage industry or biofuel plants DN DIN Nennweite DIN nominal width DIN Deutsches Institut f r Normung e V is a national standards organization in the Federal Republic of Germany The standards...

Page 8: ...s wrench size TRBS Technische Regeln f r Betriebssicherheit German technical rules for operational reliability and safety these rules put the Betriebssicherheitsverordnung BetrSichV into concrete term...

Page 9: ...enheit h Unit of measure for time t hour kg Unit of measure for mass m kilograms Conversion 1 kg 2 20462 lb Latin libra pound l min Unit of measure for volume flow rate V liters per minute Conversion...

Page 10: ...Jet Cleaner TANKO JM VIII Translation of the original Operating Installation Instructions 2016 12 Contents...

Page 11: ...ing regulations in regard of the prevention of accidents and in regard of environmental protection in the country of use must also be observed The instructions must be kept at the location of use of t...

Page 12: ...ns of a hazard with a medium level of risk Failure to observe it can lead to death or severe physical injury Measure s to prevent the danger CAUTION This warning warns of a hazard with a low level of...

Page 13: ...a special meaning Important significant information is shown with additional bold type in italics or CAPITAL LETTERS for emphasis of individual words or phrases 1 1 3 Pictograms and Symbols The follo...

Page 14: ...ill lose its EC conformity and the operating authorization Use of spare parts that do not meet the specified technical requirements Improperly performed repairs Disasters the effects of foreign object...

Page 15: ...nderstood these instructions The safety systems and safety notes described in these instructions must be adhered to WARNING Failure to comply with these instructions incorrectly performed installation...

Page 16: ...vice are NOT permitted WARNING Danger from the incorrect use of materials agents The materials agents to be used for the intended operation of the device are procured and utilized by the operating com...

Page 17: ...lation only Installation on a hose is PROHIBITED Use a suitable filter system in the supply line for the cleaning agent Operate the container only within the approved parameters e g pressure and tempe...

Page 18: ...any damage arising from the use of non original parts or non original accessory parts Standard parts can be obtained from specialist dealers Section 7 5 Spare Parts and Customer Service includes a li...

Page 19: ...d and understood the instructions Furthermore he must provide personnel with training at regular intervals with certification and inform them about the hazards The user must provide sufficient workpla...

Page 20: ...in accordance with them The respective authorizations for personnel must be clearly defined The following qualifications are designated in the instructions for various fields of activity Expert Specia...

Page 21: ...nd final qualification in electrical engineering e g electrician electronics engineer or mechatronics technician Several years of vocational experience in the field of electrical engineering Cleaning...

Page 22: ...surfaces Protective gloves Wear protective gloves to protect your hands against friction grazes getting pricked or deep cuts and for protection against coming into contact with hot surfaces or chemic...

Page 23: ...th slide bearing 5 Number of nozzle carriers 1 6 Number of nozzles 3 2 5 2 Type Plate The information only applies to devices with types indicated on the title page of these instructions The marking i...

Page 24: ...llation Instructions 2016 12 3 Construction and Function 3 Construction and Function 3 1 Construction 3 1 1 JM100 Construction The container cleaning device comprises the following main components 1 A...

Page 25: ...2 JM500 Construction The container cleaning device comprises the following main components 1 AU actuator unit 2 AU cleaning head Figure 3 1 2 Overview of JM500 3 1 3 JM800 Construction The container c...

Page 26: ...d the cleaning head The different number of teeth on the bevel gears causes the nozzle position to shift with each revolution of the cleaning head A cycle is complete when the nozzles are back in thei...

Page 27: ...in the nozzle position with each revolution and thus the initiation of a 360 spray angle JM100 cleaning times The speed of the cleaning head varies depending on the volume flow rate which is determine...

Page 28: ...17 causes an offset in the nozzle position with each revolution and thus the initiation of a 360 spray angle JM500 cleaning times The speed of the cleaning head varies depending on the volume flow ra...

Page 29: ...eous rotational movement of the nozzle carrier around the axle of the nozzle carrier is triggered by the gearing of the bevel gears 18 21 The different number of teeth in the bevel gear wheels causes...

Page 30: ...zles optional 4 2x2 4 2x2 3 1x3 2 1x2 Nozzle bore 3 2 3 7 4 3 mm 6 5 8 0 9 5 mm 8 0 9 5 mm Jet movement 360 orbital 360 orbital 360 orbital Actuator type Hydraulic with cleaning agent Hydraulic with c...

Page 31: ...bar 44 145 psi TANKO JM100 G22 2x 2 nozzles 3 7 mm TANKO JM100 G22 2x 2 nozzles 4 3 mm Figure 3 3 1 Diagram Flow JM100 G22 3 10 bar 44 145 psi JM100 Variants 10 20 bar 145 290 psi TANKO JM100 G22 2x...

Page 32: ...ion JM500 Variants 3 5 13 bar 51 189 psi TANKO JM500 G22 2x 2 nozzles 6 5 mm TANKO JM500 G22 2x 2 nozzles 8 0 mm TANKO JM500 G22 2x 2 nozzles 9 5 mm Figure 3 3 3 Chart JM500 G22 flow JM800 Variants 5...

Page 33: ...f application and use for the cleaning device it is NOT possible for AWH to recommend specific cleaning agents for the operating company The operating company holds sole responsibility for the type of...

Page 34: ...cause exothermic reactions with the materials of the cleaning agent the container of the plant e g chlorine and chlorine ions substances containing salt no resistance to seawater medium concentrated t...

Page 35: ...ing nozzles and which can be dangerous during handling Unintended rotation of the nozzles could cause fingers to become jammed in the area of the bevel gear wheels or between housing and nozzles This...

Page 36: ...aged separately and enclosed with the delivery The packaging should protect the device up until the time of installation against transport damage corrosion and other damage Therefore do not remove the...

Page 37: ...ing storage conditions Store the device in the original packaging wherever possible Store the device in a clean and dry place e g enclosed dust free room Store the device in constant environmental con...

Page 38: ...he container to a common potential The grounding must always be implemented before commissioning the device WARNING Risk of falling when working at heights When carrying out assembly disassembly work...

Page 39: ...vice and container CAUTION Risk from protruding sharp edges on the device Depending on the design the device may have protruding sharp edges which can be dangerous when handling it There is a risk of...

Page 40: ...l a filter upstream of the media connection MC in the supply line for the cleaning agent see section 3 4 Cleaning Agents Only fixed pipe installation is permitted Do not install with a hose Installati...

Page 41: ...ation Instructions 2016 12 31 90 5 2 1 Interfaces 5 2 1 1 JM100 Installation Dimensions and Interfaces Front view Top view min of the installation opening Top view Figure 5 2 1 Installation dimensions...

Page 42: ...Supply Media connection MC connection of the downpipe DP to the device B Device Container Process connection PC connection of the downpipe DP to the container C Space for Movement Installation Space C...

Page 43: ...lation Instructions 2016 12 33 90 5 2 1 2 JM500 Installation Dimensions and Interfaces Front view Top view min of the installation opening Top view Figure 5 2 3 Installation dimensions of the JM500 de...

Page 44: ...connection of the downpipe DP to the container C Space for Movement Installation Space Cleaning head with nozzles space for orbital nozzle movement and outlet of cleaning agent Figure 5 2 4 Interface...

Page 45: ...sition This installation position means that the device can drain automatically 2 Different installation position from the standard A different installation position to the standard position means tha...

Page 46: ...ity may be compromised During installation make sure and check that there is no dirt or foreign objects in the device e g small particles sealing material NOTE No torque may be initiated into the devi...

Page 47: ...media connection MC 2 Screw the female thread in the connection cover 01 to the male thread on the connection line for the media supply NOTE There is a risk of damage to the thread if the tightening t...

Page 48: ...ozzles must NOT collide 1 Check the following before inserting the device into the container The minimum dimension for the installation opening see section 3 3 Technical Data Presence of interfering c...

Page 49: ...amage Material damage as a result of an excessively strong cleaning jet Maintain sufficient distance from surrounding components during operation so the force of the cleaning jet does not cause vibrat...

Page 50: ...orrect mechanical installation of the device on in the container The safe and reliable functioning of the device 6 1 Safety Notes for Commissioning Before the device is commissioned the operating comp...

Page 51: ...rd assessments CAUTION Risk of hearing damage as a result of an increased noise level The device emits a sound pressure level of LpA 70 dB A When the device is operated in a container the sound level...

Page 52: ...n empty and depressurized WARNING Persons in the container A person may be struck by the jets from the cleaning head There is a risk of death or severe physical injuries DO NOT start cleaning operatio...

Page 53: ...upply of cleaning agent to prevent it from switching off suddenly unexpectedly or without authorization NOTE Risk of breakage due to material overload Pressure surges when switching the cleaning agent...

Page 54: ...th or severe physical injuries Permit only authorized specialist personnel who are qualified and trained for the operation to operate the cleaning device Keep unauthorized persons away from the workin...

Page 55: ...ollowing additional instructions WARNING Persons in the container A person may be struck by the jets from the cleaning head There is a risk of death or severe physical injuries DO NOT start cleaning o...

Page 56: ...ntervals must be shortened accordingly During normal operation of the device you must make sure that the mixture of supplied cleaning agent and detached substances can flow freely from the container N...

Page 57: ...re physical injuries Allow only qualified electricians to perform work on the electrical system Before starting work observe the working steps of the switch off procedure see section 7 2 Switch off Pr...

Page 58: ...ificantly as a result of the cleaning fluid or the heat transfer from the container Contact with the device can cause burns on the skin There is a risk of death or severe physical injuries There is a...

Page 59: ...hut off valve or ball cock 2 Check that the supply of cleaning agent is stopped and there is no media pressure on the device 3 Safeguard the supply of cleaning agent to protect it from sudden unforese...

Page 60: ...ining time Use personal protective equipment e g protective gloves safety shoes safety goggles CAUTION Risk of a fault as a result of soiling foreign objects or damage to the device There is a risk of...

Page 61: ...talled removed Lever action can cause a torque to be transferred via the nozzle carrier to the bevel gear wheels The threaded connections of the bevel gear wheels could become loose When setting the d...

Page 62: ...ith cleaning head out of the container through the installation opening with the utmost care NOTE Installation opening Stationary device Before removal align the position of the nozzles if necessary b...

Page 63: ...e instructions are reached Maintenance Intervals and Methods Shorten the maintenance intervals by 30 in the event of Deviation from the preferred installation position of the device see section 5 2 2...

Page 64: ...plemented using a threaded connection Vibrations from operation could under certain circumstances cause the connection to become loose You must therefore regularly check to see if they are firmly in p...

Page 65: ...der certain circumstances cause the connection to become loose You must therefore regularly check to see if they are firmly in place m S F B Check plain bearing to make sure it is fully functional and...

Page 66: ...ess connection PC B Plain bearing on rotor shaft C Plain bearing on rotor shaft D Housing bevel gear connection E Nozzle carrier nozzles connection F Plain bearing on axis for nozzle carrier G Nozzle...

Page 67: ...A thread is used to connect the bevel gear wheel to the nozzle carrier Check the secure placement and functionality of the bevel gear wheel rotation and the wear on the teeth m S F Table 7 4 3 JM800...

Page 68: ...153 000 0 JM500 JM800 Special Tool Assembly disassembly for rotor Art no 664 MWJ 832 000 0 ZB pin type socket wrench Art no 664 MWJ 831 011 0 Hand lever Art no 664 MWJ 832 011 0 SG pin type socket wr...

Page 69: ...g plastic or light metal for clamping Use only suitable tools which do not damage the surface For assembly work adhere to the specified tightening torque values see section 7 5 Spare Parts and Custom...

Page 70: ...ing 02 CAN NOT fall down e g by holding it with one hand Loosen the rotor star wheel 11 with the assembly disassembly tool for rotor star wheel and unscrew it from the rotor shaft 10 Remark The rotor...

Page 71: ...nozzle carrier 14 The device is now completely disassembled The individual parts can now be checked for soiling or damage and cleaned as necessary e g in an ultrasound bath Damaged parts and wear part...

Page 72: ...ew it from the housing 02 10 Remove sliding disks 03 and 04 and the bearing bush 13 from the housing 02 11 Remove the housing 02 from the vise 2 Disassembly Cleaning Head Assembly Unit 1 Clamp the cle...

Page 73: ...housing 02 9 Clamp the base of the housing 03 backwards into the vise Remark The bevel gear wheel 18 faces upwards 10 Use a face wrench to screw the bevel gear wheel for housing 18 from the base of t...

Page 74: ...age during assembly disassembly work use an adjustable wrench with parallel smooth clamping jaws Apply the clamping jaws of the adjustable wrench or pliers wrench to the flats without play so that the...

Page 75: ...rew 18 in the axle for nozzle carriers 13 10 Check to see if the bevel gear wheel with nozzle carrier 14 is rotating freely on the axle for nozzle carriers 13 2 Assembly Actuator Unit Assembly Unit 1...

Page 76: ...weezers to place the first layer of balls around the locating pin on the running surface Depending on the version 22 stainless steel balls 06 alternating 11 stainless steel balls 06 and 11 Nylon balls...

Page 77: ...a face wrench 6 Remove the screwed parts from the vise 7 Unscrew the connection cover 01 from the housing 02 once again 8 Clamp the shaft axle connection 15 with preassembled parts 05 06 07 08 09 17 1...

Page 78: ...22 and tighten it with a face wrench 6 Check to see if the nozzle carrier 22 on the axle for nozzle carriers 20 is rotating freely 7 Remove the screwed parts from the vise 8 Clamp the shaft axle conne...

Page 79: ...12 Place sliding disks 05 06 05 in sequence in the recess of the inflow disk 14 13 Screw the slide cap 17 onto the rotor shaft 15 and tighten with a socket wrench 14 Screw and tighten hexagonal nut 24...

Page 80: ...of incorrect cleaning agent or sharp objects can damage the device The functional safety and reliability of the device may be compromised The cleaning agents must be approved for all materials of the...

Page 81: ...ging materials in an environmentally friendly manner and turn them in for recycling 7 5 Spare Parts and Customer Service Spare Parts and Wear Parts Subject to technical modifications in the interest o...

Page 82: ...Figure 7 5 1 Internal construction of the JM100 G22 Tightening torque values for screw connections Item Item Item Item Thread Tightening Torque Nm lbft 01 02 M45 x 1 5 82 64 43 10 11 M16 x 1 5 35 25...

Page 83: ...10 020 668 100 000 210 050 1 4404 AISI 316L 1 4571 AISI 316Ti 08 1 Medium plug bypass see Table 7 5 3 see Table 7 5 3 1 4404 AISI 316L X 08 2 Motor plug see Table 7 5 3 see Table 7 5 3 1 4404 AISI 316...

Page 84: ...0M 020 668 160 4HG Z0M 020 668 160 3HG Z0P 020 668 160 4HG Z0P 020 Quantity 06 Nozzle NB 3 2 mm 668 100 000 20K 020 4 NB 3 7 mm 668 100 000 20M 020 4 4 NB 4 3 mm 668 100 000 20P 020 4 4 08 1 Medium pl...

Page 85: ...construction of the JM500 G22 Tightening torque values for screw connections Item Item Thread Tightening Torque Nm lbft 01 02 M65 x 1 5 135 99 49 02 14 M56 x 1 5 130 95 81 08 18 M22 x 1 5 105 77 38 10...

Page 86: ...zzle see Table 7 5 6 see Table 7 5 6 1 4404 AISI 316L 09 4 Jet concentrator 15 4 x 0 5 15 4 668 500 000 210 050 1 4571 AISI 316Ti 10 Plug see Table 7 5 6 see Table 7 5 6 1 4404 AISI 316L 11 Inflow dis...

Page 87: ...Z0U 020 668 560 4NG Z0U 020 668 560 3NG Z0V 020 668 560 4NG Z0V 020 Quantity 08 Nozzle NB 6 5 mm 668 500 000 20S 020 4 NB 8 0 mm 668 500 000 20U 020 4 NB 9 5 mm 668 500 000 20V 020 4 10 Plug Bypass d...

Page 88: ...ction of the JM800 G13 Tightening torque values for screw connections Item Item Item Item Thread Tightening Torque Nm lbft 01 02 02 03 M85 x 1 5 150 110 55 03 18 21 22 M56 x 1 5 130 95 81 16 15 M20 x...

Page 89: ...10 1 Sliding disk 42 8 x 34 4 6 668 800 000 160 0N0 PEEK PTFE X 11 Nozzle see Table 7 5 9 see Table 7 5 9 1 4404 AISI 316L 12 6 Jet concentrator 15 4 x 0 5 15 4 668 500 000 210 050 1 4571 AISI 316Ti...

Page 90: ...Z0U 020 668 830 4NG Z0U 020 668 830 3NG Z0V 020 668 830 4NG Z0V 020 Quantity 11 Nozzle NB 8 0 mm 668 500 000 20U 020 3 NB 9 5 mm 668 500 000 20V 020 3 14 Inflow disk 6 x 30 NB 9 5 668 806 000 30V 220...

Page 91: ...uring the cleaning process Before starting work observe the working steps of the switch off procedure see section 7 2 Switch off Procedure Before opening the container observe the cooling and draining...

Page 92: ...s Due to high media pressure recoil Increase the distance to surrounding components Filter or nozzles blocked Clean the filter or nozzles Effectiveness of cleaning is inadequate Nozzles soiled or bloc...

Page 93: ...Switching off with the EMERGENCY STOP in case of emergency is designed to disconnect the entire machine from the supply voltage without delay in order to eradicate the risks caused by electrical volt...

Page 94: ...witch off procedure see section 7 2 Switch off Procedure Use protective work clothing protective gloves and safety goggles when carrying out the tasks In case of any uncertainty or doubt contact AWH R...

Page 95: ...necessary contact a specialist company to arrange for disposal Comply with locally applicable health safety disposal and environmental protection regulations NOTE Risk of environmental damage as a res...

Page 96: ...tion 82 Functional check Trial run with the device 42 47 53 G General Function Description 16 H How to Act in Case of an Emergency 83 I Identification Marking 13 Installation 28 30 Installation openin...

Page 97: ...ivery 25 Spare Parts and Customer Service 71 Spare parts and wear parts Spare parts 6 8 71 Spare Parts Replacement Parts and Accessories 8 Storage 27 Switch off Procedure 49 Switch on Procedure 43 T T...

Page 98: ...Jet Cleaner TANKO JM 88 90 Translation of the original Operating Installation Instructions 2016 12 Appendices Appendices Appendix 1 Declaration Translation 89...

Page 99: ...5 16 1 6 1 7 1 1 7 3 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 The specific technical documents were compiled in accordance with directive 2006 42 EC Annex VII Part B The supplied version of the device is consist...

Page 100: ...Jet Cleaner TANKO JM 90 90 Translation of the original Operating Installation Instructions 2016 12 Appendices...

Page 101: ...Jet Cleaner TANKO JM A member of Neumo Ehrenberg Group Notizen...

Page 102: ...Jet Cleaner TANKO JM A member of Neumo Ehrenberg Group...

Page 103: ...Jet Cleaner TANKO JM A member of Neumo Ehrenberg Group...

Page 104: ...A member of Neumo Ehrenberg Group Armaturenwerk H tensleben GmbH Schulstr 5 6 39393 H tensleben Germany Phone 49 39405 92 0 Fax 49 39405 92 111 E Mail info awh eu Homepage http www awh eu...

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