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7
R
e
bu
il
da
b
le
D
amper
S
e
t
A
T
4
0
-
1
N
o
te
:
Every
A
8
0
0
and
A
8
00
A
kit
include
s
f
our
f
actor
y
assembled and oil
f
illed
D
2
.
1
Rebuildable D
amper
s
.
D
2
.
1
damper
allows for both dampening adjustment via thicker silicon oil, and consistent performance since the racer can rebuild the
shock.
The f
actor
y
assembled and oil
f
illed
D
2
.
1
Rebuildable D
amper
s come with 500 cst pure silicone oil inside.
T
he build instructions for
D
2
.
1
Rebuildable D
amper
s is on this page.
For disassembling please do all steps in the reverse order.
1
)
Stretch and p
lace
OR
1
8
O
-
rin
g
in the
g
roo
v
e o
f
the
A
T
4
0
-
1
C
up.
2
)
I
nser
t
P
45
S
p
o
n
g
e
P
i
s
to
n
i
n
to
A
T
4
1
-
1
Vane center cavity. Align the outer face of
P
45
Piston with the outer edge of
A
T
4
1
-
1
Vane cavity.
3
)
S
tand
A
T
4
2
-
1
Case
up and
f
ill
~
1
/2 of volume
with t
he desirable
silicone oil.
I
nsert
A
T
4
1
-
1
V
ane
into
A
T
4
2
-
1
C
ase
slowly full way down.
4
)
A
dd more silicone oil
. Oil should co
v
er the
A
T
4
1
-
1
V
ane
completel
y
.
I
t is hi
g
hl
y
recommend that damper be placed into a
v
acuum pump
to remo
v
e air. Otherwise let the damper sit
f
or
30
m
+
to allow air bubbles to escape
.
5
)
W
ith the damper still
v
ertical
(important !)
,
screw
A
T
4
0
-
1
Cup
into the
A
T
4
2
-
1
Case
with a
9
mm soc
k
et wrench until
f
ull
y
threaded.
D
o
not
f
orce the
A
T
4
0
-
1
Cup
-
once ali
g
ned
,
it will screw on easil
y
.
The excessive oil should go out through the gap between
A
T
4
0
-
1
and
A
T
4
1
-
1
V
ane
.
P
lea
s
e
d
on
’
t re
m
o
v
e t
h
i
s
oil
f
ro
m
t
h
e
b
earing ca
v
it
y
o
f
A
T
4
0
-
1
C
u
p on t
h
i
s
s
tage
!
6
)
P
lace
OR
1
55
O
-
rin
g
into
A
T
4
0
-
1
Cup
.
Y
ou can use
a piece of an appropriate tube
t
o pre
ss
o
-
ring
slowly and fully
into ca
v
it
y
.
7
)
P
lace
B
8
5
bearin
g
a
nd
o
ne
S
H
5
X7X
0
.
1
shim
onto
A
T
4
1
-
1
Vane
output sha
f
t
.
Press on and hold
S
H
5X
7
X
0
.
1
shim and
B85
bearing against an upward shift at
SS
3
X
3
screwing.
8
) Clean up oil off the outer surface of damper.
O
R
18
1
)
6
)
C
U
T
A
W
A
Y
VI
E
W
This ca
vit
y should
b
e
fill
e
d b
y oil
b
e
fo
re
o
-ri
ng in
stallation
.
A
T
4
2
-
1
5
)
OR
1
55
B
85
S
H
5
X7X
0
.
1
A
T
4
0
-
1
A
T
4
1
-
1
O
I
L
O
I
L
P
45
P
45
P
45
2
)
3
)
4
)
7
)
Summary of Contents for A800
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