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Avtron Model T477W Bonding Meter  

with B14703 Battery Pack Replacement Instructions  

Part Number T477WC15292 

Operating Instructions 

 

 

 

 

Subject to the EAR, ECCN [9E610.a]. 

This information is subject to the export control laws of the United States, specifically including the Export Administration Regulations (EAR),  

15 C.F.R. Part 730 et. seq. Transfer, retransfer, or disclosure of this data by any means to a non-U.S. person (individual or company), whether in the United States or abroad, without any 

required export license or other approval from the U.S. Government is prohibited, including without limitation any diversion to a military end user or use in a military end use application. 

 

 

2-4 

2.7

 

C15478 and C15480 Probe Sets (Optional) 

These probe sets (Figure  2-2) do not have separate current and voltage leads.  Their use may cause meter reading error 

exceeding the allowed tolerance due to the coupling effect.  They should only be used for survey work to establish an 

approximate resistance. 

 

Meter reading error caused by the use of probe sets C15478 and C15480 depends on the probe lead configuration.  In order to 

identify the magnitude of error, tests have been conducted using a wooden surface to simulate air and an aluminum sheet to 

simulate an aircraft structure.  Meter error on wooden surfaces was on the order of 20 digits.  Error measured on the aluminum 

surface ranged from 20 to 240 digits, depending on the size of the cable loop formed.  When using the C15478 and C15480, 

form the smallest possible cable loop diameter (see Figure 2-1). 

 

 

NOTE

 

 

The current and voltage leads are identified by the following GRIP COLOR CODE: 

 

      Black is for positive and negative current. 

      Red is for positive and negative voltage. 

 

(Additionally, on the compass style probes, the blunt spring-loaded tip is voltage, while the pins 

are current.) 

 

On the C15478 and C15480 probe sets sold after November 1989, Avtron Aerospace, Inc. has 

enhanced their design by adding sleeving to the first 40 inches of the cables.  This helps to 

minimize the meter reading error induced by the coupling effect. 

 

The polarity signs imprinted on the clamps of these probes have no meaning. 

 

 

 

2.8

 

C16695 Probe Set (Optional) 

These probes (Figure 2-2) have separate current and voltage leads, and the voltage sensing leads are bound together for nearly 

the full length of the cable, which best minimizes the coupling effect.  The best-rated meter accuracy is obtained with this 

probe set when connected such that the meter reading is 

positive

 only.  This probe set may be used for calibrating the T477W 

Bonding Meter and whenever measurement accuracy is crucial.  Since all the probes are of the pencil type, they are well suited 

for taking accurate measurements on small parts or in cramped space locations. 

 

NOTE

 

 

The black pencil style probes are positive and negative current while the red pencil style probes 

are positive and negative voltage.  Make sure to observe polarity while making a measurement 

such that the voltage and current probes on each side of the bond are of the same 

lead

 color. 

 

 

 

2.9

 

Custom Probe Sets 

T477W probe sets are constructed with extensive use of non-sparking materials such as aluminum, brass, and copper.  This 

design minimizes the possibility of spark ignition if the probes are dropped and happen to strike a surface.  The fabrication of 

custom-made probes is not recommended. 

Summary of Contents for T477W

Page 1: ...AR ECCN 9E610 a This information is subject to the export control laws of the United States specifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfe...

Page 2: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 3: ...lication PROPRIETARY NOTE This document contains information PROPRIETARY to Avtron Aerospace Inc It is furnished solely to provide information sufficient for instruction operation maintenance evaluati...

Page 4: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 5: ...INSTRUCTIONS 2 1 2 1 Initial Operation 2 1 2 2 Battery Charging 2 1 2 3 Probes 2 1 2 4 Minimizing Error Contributed by Probes 2 2 2 5 C22161 Probe Set 2 2 2 6 C15479 Probe Set Optional 2 3 2 7 C15478...

Page 6: ...whether in the United States or abroad without any required export license or other approval from the U S Government is prohibited including without limitation any diversion to a military end user or...

Page 7: ...ed with a set of probes having four wire Kelvin connections In addition a separate power supply is provided for charging the T477W batteries The T477W Bonding Meter is certified by Underwriter Laborat...

Page 8: ...cifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in...

Page 9: ...be charged for 14 16 hours Continuous charging for prolonged periods weeks or months is not recommended Refer to Section VI for further details on battery charging and power sources other than 120 VAC...

Page 10: ...is alternating therefore a small transformer effect coupling exists between the current sourcing and voltage sensing leads This effect is best minimized when the voltage sensing leads are separate fro...

Page 11: ...3 2 6 C15479 Probe Set Optional These probes Figure 2 2 have separate current and voltage leads and the voltage sensing leads are bound together for nearly the full length of the cable which best mini...

Page 12: ...are identified by the following GRIP COLOR CODE Black is for positive and negative current Red is for positive and negative voltage Additionally on the compass style probes the blunt spring loaded ti...

Page 13: ...automatically positioned for each range In order to conserve battery power a built in timer automatically shuts off the display after 52 seconds of operation The display may be illuminated by pressin...

Page 14: ...tors Temperature Capacity is rated for room temperature operation 25o C and is tested for operation at 15 and 60o C Operation above room temperature causes significant reduction in capacity Charge His...

Page 15: ...U S Government is prohibited including without limitation any diversion to a military end user or use in a military end use application 3 1 3 CIRCUIT DESCRIPTION The T477W is designed to measure value...

Page 16: ...specifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether...

Page 17: ...1 Calibration The circuit is composed of solid state devices which have been subjected to extensive testing and therefore few failures are anticipated However periodic testing against a known resista...

Page 18: ...edure There are no user adjustable components If an alignment failure is found during the verification contact Avtron Aerospace Inc to return the unit for repair NOTE Perform the above field calibrati...

Page 19: ...with a broken tamper seal may be honored only after an evaluation of the meter is performed by Avtron 4 5 Preventive Maintenance The T477W is powered by rechargeable nickel cadmium batteries The batte...

Page 20: ...serious One method of testing the battery pack is to load it with 22 ohm 2 watt resistor and measure the terminal voltage It should be 4 volts or 0 2 volts for a fully charged battery A better test to...

Page 21: ...the front panel from the case The battery is the large blue black panel labeled B14703 located in the middle of the bottom circuit board The battery connections are the four terminals labeled 1 2 3 a...

Page 22: ...pecifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether i...

Page 23: ...and must be set to the appropriate range before use Failure to position the switch to the appropriate range may damage the power supply It is recommended that power supplies operated from input power...

Page 24: ...pecifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether i...

Page 25: ...tery may remain on the circuit board with the meter display off 2 Open the case to gain access to battery pack leads as described in steps 1 and 2 in the B14703 Battery Replacement Instructions at the...

Page 26: ...roval from the U S Government is prohibited including without limitation any diversion to a military end user or use in a military end use application 7 2 7 Batteries failing the discharge test may ha...

Page 27: ...locations Battery Packs are shipped in a discharged condition Therefore newly installed batteries must be recharged overnight before use See T477W manual for recharging instructions 8 1 Battery Repla...

Page 28: ...to similar numbered connecting wires that is 1 goes to 1 2 goes to 2 3 goes to 3 and 4 goes to 4 9 Install Battery Pack mounting screws and washers previously removed 10 Reposition printed circuit boa...

Page 29: ...rostatic discharge precautionary procedures The following guidelines are not necessarily all inclusive but rather serve as reminders for good shop practices for the handling repair of ESD sensitive ci...

Page 30: ...ates specifically including the Export Administration Regulations EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whe...

Page 31: ...in this section contains the description quantity required and Avtron part numbers for each listed part The list also includes where appropriate schematic reference designators to facilitate parts ide...

Page 32: ...Set C15479 1 Probe Set C15480 1 Probe Set C16695 1 NOTE Miscellaneous probe set replacement parts available WARNING This information is subject to the export control laws of the United States specifi...

Page 33: ...version to a military end user or use in a military end use application DRAWINGS PROPRIETARY NOTE The wiring diagrams and schematics which follow contain information PROPRIETARY to Avtron Aerospace In...

Page 34: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 35: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 36: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 37: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

Page 38: ...EAR 15 C F R Part 730 et seq Transfer retransfer or disclosure of this data by any means to a non U S person individual or company whether in the United States or abroad without any required export li...

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