Avtron HS6A Instructions Manual Download Page 14

HS6A 14

Profinet IO “N” 

Profinet IO is typically a master/slave network-the master/scanner 

device gathers data from each (slave) device on the bus.  Avtron 

encoders are Profinet IO slave devices.  Profinet IO commands 

include a subset of Profidrive commands-these commands are also 

supported by Avtron encoders.  Avtron encoders support RT (real 

time) and IRT (isochronous real time) functions. 

Profinet IO may be wired in several different configurations, but 

the best known is a “star” configuration where each device has a 

“home-run” network cable that connects to a central switch or hub.  

To reduce the cabling requirements, Avtron encoders support 

“daisy-chain” configurations.  The master device must be at one end 

of the bus or connected to a hub or switch.  The input signal from 

the master or switch is repeated by each encoder to its output port 

(labelled “Port 2”), which can in turn be connected to an input Port 

1 of another encoder.  No external or switched termination resistors 

are required for Profinet IO.  Power is carried to the device via a 

separate set of wires.  A maximum of (7) encoders can be daisy-

chained together to a single EtherNet/IP master/scanner or switch 

port.

Preferred cable:  Nidec Avtron recommends structured Ethernet 

wiring systems, available from a broad range of vendors as well as 

Avtron.  

For more details on Profinet, consult the Profibus Users Association 

(PI):

http://www.profibus.com/

Number of 

Nodes

1-7

Units

Max. Overall 

Cable Length*

330 

[100]

ft 

[m]

*Using Ethernet standard cable, CAT6 or CAT5e required

Setting Station/Node, Baud Rate, Duplex

NOTE:  There is no hardware method to set the Station/Node number 

(IP address) for Avtron EtherNet/IP address.

Setting IP Address via STEP7 (Siemens) software:

Begin with a factory-default encoder.  Make a physical Ethernet 

connection between a PC and the encoder.  Run the STEP7 

software.  Under menu item PLC->Ethernet->Edit Ethernet Mode-

>Browse.  STEP7 will produce a list of all encoders via MAC-

address.  Optional:  use the flash LED button to cause the LED 

to flash to verify communication with the encoder.  Select menu 

item Use IP Parameters, enter the IP address then->Assign IP 

Configuration.  Enter the device name.  Any IP address from 0.0.0.0 

to 223.255.255.255 (excluding 127.x.x.x) is permitted.

Cycle power.

The encoder should now operate at the assigned IP address, 

which can be validated using the ping command from the PC.  The 

assigned name can be used throughout STEP7 software to address 

the encoder.

Note that if more than one encoder is to be used on the same 

Profinet IO network, each encoder must be assigned a unique name, 

and individual encoders must be connected one-by-one to assign 

names using STEP7 software during setup.

Ethernet baud rate and duplex are auto-detected by the encoder, no 

settings are required. 100mBit and 10mBit are supported, Gigabit 

Ethernet is not supported at the encoder level but may be utilized at 

the switch backbone level.  Consult Nidec Avtron if manual forcing of 

duplex is required.

Measuring Position, Speed, and Acceleration

Avtron encoders support three modes of operation:

Standard

Profile (Profidrive) 4.0 (supports DP-V2 commands)

Profile (Profidrive) 4.1 (supports DP-V2 commands)

Profile 4.0 and 4.1 require a special GSDML file, contact factory.

To read position and speed into your device (acceleration 

measurement is not supported directly):  

Following the instructions for your master/scanner module for 

the Profinet IO network, load the encoder GSDML file into your 

configuration.  Assign it to the correct IP address node number.  

Store the configuration to the scanner module.

All of the position data and other parameters will be read by 

the scanner module and placed in registers identified in the 

configuration package.

Cyclic Data

ID 

(dec)

Function

Type

Notes

3

Master 

heartbeat

UINT

4

Slave 

heartbeat

UINT

6

Velocity

INT

 

8

Velocity

DINT

9

Ctl Word 

UINT

bit 11=preset/zero

bit 12=capture position

bit 13=enable cyclic xmit

bit 14=disable error xmit

bit 15=clear errors

10

Status

UINT

Bit 12=ack capture position

Bit 13=ack cyclic xmit req

Bit 14=ack disable error

Bit 15=encoder error

11

Position 1*

DINT

12

Position 2*

DINT

If encoder error (bit 15, 

ID10), error message output 

to Position 2 instead of 

position.

39

Position 3

DINTx2 right-aligned

19

Vel. Update

EUINT

0=1sec, 1=0.1s, 2=0.01s, 

3=RPM

29

Status

BYTE

2A

Units per 

span

UDINT

read only, set w/0x10

2B

# Spans

UINT

# revolutions

33

Offset

DINT

Poffset

64

Device Type DINT

0x22 = Encoder

65

Rollover

DINT

0=off, 1=on, 2=auto

66

Vel’cty Filter DINT

0=low pass, 1=mid, 2=off

* Depending on the mode of operation selected, the position data is 

aligned differently, but always presented little-Endian (right most bit 

is least significant):

Standard Profile:  data is right-justified:  Single-turn data/data within 

Summary of Contents for HS6A

Page 1: ...tion into a safety system CAUTION Be careful not to damage clamping fingers of hollow shaft during handling Do not tighten clamping collar before installation onto motor shaft WARNING Installation should be performed only by qualified personnel Safety precautions must be taken to ensure machinery cannot rotate and all sources of power are removed during installation INSTALLATION Refer to the back ...

Page 2: ...emove power before wiring Interconnecting cables specified in the wire selection chart are based on typical applications Refer to the system drawing for specific cable requirements where applicable Physical properties of cable such as abrasion temperature tensile strength solvents etc are dictated by the specific application and communications bus Do not use unshielded cable Ground one end only of...

Page 3: ...s PCAN View Ensure the device is set to the proper baud rate connection cap or for units with no connection cap via software Ensure the device is set to the proper node address connection cap or for units with no connection cap via software The encoder will power up in the pre operational mode The message it will issue is ID 0x07nn 0x00 If you cannot see this message try power cycling the device N...

Page 4: ...Line Driver Specs See table G Connectors See connector options on page 1 H Accuracy 0 04 deg 2 6 arc min 12 bit units 0 02 deg 1 3 arc min 16 bit units MECHANICAL A Shaft Inertia 0 00003lb in sec2 30 g cm2 dyn B Acceleration 6000 RPM Sec Max C Speed 6000 RPM Max EOS model std seals 3000 RPM Max 12mm thru shaft model 12000 RPM Max w o seals not recommended D Weight 1 2 2 7 lbs 550 1200g E Vibration...

Page 5: ... encoder will power up in the pre operational mode The message it will issue is ID 0x07nn 0x00 nn node number typically 0x01 for units with connection cap including hardware node and baud rate selection software commands will not change node 0x20 is the factory default for units with software selectable addressing software commands can change node number Setting Node Number To set the node number ...

Page 6: ...x620 0x22 0x00 0x23 0x00 0x55 0xAA 0xAA 0x55 No reset is triggered Cycle power after saving changes to parameters Other Parameters Contact Nidec Avtron for additional parameters diagnostic registers cam and programmable limit switch functionality and other advanced features CANOPEN TROUBLESHOOTING For CANOpen disconnect the power connection then ensure there are no short circuits between any of th...

Page 7: ... cycled before the values are stored the encoder will default to the values previously stored in EEPROM Setting Node Number To set the node number on units with a connection cap Set the address using the two rotating switches The node number can be between 0 63 The node address X10 switch 10 X1 switch value To set the node MAC ID number on units without a connection cap write attribute 6Fh byte ma...

Page 8: ... cabling system and that no termination resistors are in placed or activated in the middle of the system Remove the connections to the master controller and all devices or power down all devices Measure the resistance between the communication wires Example DeviceNet measure between CAN_L and CAN_H The value should be 1 2 of the termination resistor value on the network For DeviceNet this value sh...

Page 9: ...ian lowest bit right most bit Single turn data data within 1 turn is provided in the least significant bits Multiturn data is provided directly above the single turn data bitwise Example 12 turns x 13 bits turn encoder lowest 13 bits position within one turn next 12 bits up to bit 25 represent turns position data The position data is provided at parameter 0x6004 Setting Zero Position for Multiturn...

Page 10: ...ors encoder operational LS DA 1 Status Flashing Green Active inbound communication LS DA 2 Status Green Output connected to next encoder LS DA 2 Flashing Green Active communication to next encoder Error Red Ethernet Error or invalid node address Status 1 Flash Pre Operational Mode 1 2 Flashes Pre Operational Mode 2 3 Flashes Ready to operate Blinking Stopped ...

Page 11: ... position data Setting Zero Position for Multiturn Encoders and Single turn Encoders NOTE Do not attempt to use zero preset function while the encoder is rotating Doing so will produce unpredictable results To set zero position raise the voltage level of the Preset input to V supply of the encoder for at least 0 1sec The encoder will set the outputs to zero Setting Direction of Rotation for Count ...

Page 12: ...ition Speed and Acceleration To read position into your device acceleration and speed measurement is not supported For multiturn single turn encoders position data provided as 4 bytes 32 bits Format is little endian lowest bit right most bit Single turn data data within 1 turn is provided in the least significant bits Multiturn data is provided in adjacent 32 bit words Example 12 turns x 13 bits t...

Page 13: ...ted to each cable Use hubs or switches to connect multiple Modbus TCP encoders to the master device A software snoop or sniffer program can also be used to packet analyze the communication If the position is changing as the encoder moves but is reported incorrectly the Initial Value parameter may have been loaded into the encoder at the wrong physical position of the machine Drive the machine to t...

Page 14: ...now operate at the assigned IP address which can be validated using the ping command from the PC The assigned name can be used throughout STEP7 software to address the encoder Note that if more than one encoder is to be used on the same Profinet IO network each encoder must be assigned a unique name and individual encoders must be connected one by one to assign names using STEP7 software during se...

Page 15: ...ncoder use the parameters supplied in the GSDML file to set the appropriate mode Store the resulting configuration into the scanner module Storing Saving Encoder Parameters to EEPROM To store the current encoder operating parameters into non volatile memory Other Parameters Contact Nidec Avtron for additional parameters diagnostic registers cam and programmable limit switch functionality and other...

Page 16: ...placed in registers identified in the configuration package Profibus DP Diagnostic LEDs LED Status Meaning STATUS ERROR Green Off Power Ok Status OK STATUS ERROR Green Red No Configuration Data Received STATUS ERROR Green Flashing Red Encoder Bus Address Set Incorrectly STATUS ERROR Flashing Green Red Parameters Received With Incorrect Length STATUS ERROR Flashing Green Off Commissioning Mode Acti...

Page 17: ...is required Measuring Position Speed and Acceleration To read position and speed into your device acceleration measurement is not supported Following the instructions for your master scanner module for the EtherNet IP network load the encoder EDS file into your configuration Assign it to the correct IP address node number Store the configuration to the scanner module All of the position data and o...

Page 18: ...munication A software snoop or sniffer program can also be used to packet analyze the communication If the position is changing as the encoder moves but is reported incorrectly the Preset parameter may have been loaded into the encoder at the wrong physical position of the machine Drive the machine to the home preset position and cycle power to see if the position is correctly reloaded EtherNet IP...

Page 19: ...d Upon the Set Zero signal returning to logic zero falling edge the encoder count value will be set to zero Set Direction input 10K resistance For input logic zero or no connection the encoder will count UP for CCW rotation as viewed from the rear end of the encoder For input logic 1 10V Vs the encoder will count DOWN for CCW rotation as viewed from the rear of the encoder SSI TROUBLESHOOTING For ...

Page 20: ...ost L GND 0V BROWN 3 NC PINK NC BLUE NC GRAY CAN_H Rightmost H CAN_L Rightmost L CAN_GND Rightmost G Double up Double up REF SIGNAL CAN_GND V CAN_H CAN_L GND 0V Optional Daisy Chain CAN_H CAN_L CAN_GND V GND 0V CANOpen Bus C HS6A WIRING DIAGRAMS NOTE CAN cable required with individual and overall shields Obey pairing as shown Term Strip Switches Pinouts Bus in Bus out ...

Page 21: ...eftmost H CAN_L BLUE 3 Leftmost L NC NC NC CAN_H Rightmost H CAN_L Rightmost L Double up Double up REF SIGNAL V V GND CAN_H CAN_L Optional Daisy Chain CAN_H CAN_L GND V DeviceNet Bus D HS6A WIRING DIAGRAMS NOTE CAN cable required with individual and overall shields Obey pairing as shown Switches Pinouts Term Strip Bus in Bus out ...

Page 22: ...bey pairing as shown optional overall shield may be used for high noise environments NOTE For encoder switch connections use the crossover pinout shown for encoder PC or encoder PLC direct wiring use a Straight through connection Tx Tx Rx Rx Rx Rx Communication Bus K N R POWERLINK Profinet IO EtherNet IP Pinout Pinouts for Ethernet Port 2 Port 1 Power Switches HS6A WIRING DIAGRAMS Master Scanner o...

Page 23: ... YELLOW BROWN 16 BIT 15 WHITE YELLOW 15 BIT 14 BROWN GREEN 14 BIT 13 WHITE GREEN 13 BIT 12 BLUE RED 12 BIT 11 GREY PINK 11 BIT 10 VIOLET 10 BIT 9 BLACK 9 BIT 8 RED 8 BIT 7 BLUE 7 BIT 6 PINK 6 BIT 5 GREY 5 BIT 4 YELLOW 4 BIT 3 GREEN 3 BIT 2 BROWN 2 BIT 1 LSB WHITE 1 NOTE Cable with overall shield required Communication Bus P Parallel Pinout REF SIGNAL SIGNAL GND Vs DIRECTION LATCH PRESET BIT 25 MSB...

Page 24: ...hown optional overall shield may be used for high noise environments Communication Bus M Modbus TCP Pinout HS6A WIRING DIAGRAMS Master Scanner or Switch Power Supply NOTE For encoder switch connections use the crossover pinout shown for encoder PC or encoder PLC direct wiring use a Straight through connection Tx Tx Rx Rx Rx Rx 1 4 2 3 5 2 3 1 4 Pinouts for Ethernet Port 1 Power ...

Page 25: ... B Bus A out 5 pin female 2 Rightmost A Bus B out 4 Rightmost B REF SIGNAL GND OV Vs Bus A out Bus B out Bus A in Bus B in NOTE Profibus cabling required Obey pairing as shown If termination resistor R is enabled on bus out terminals are disabled Communication Bus P Profibus Pinout HS6A WIRING DIAGRAMS Power Supply Bus In Bus Out Pinouts for Profibus Power Bus out Bus in ...

Page 26: ...INK 4 6 SET ZERO BLUE 9 7 SET DIRECTION RED 8 8 NC 5 NC 6 NC 7 NC 10 REF SIGNAL GND Vs CLK CLK DAT DAT SET ZERO SET DIRECTION NC NC NC NC NOTE Twisted pair cable required with overall shield individual pair shielding recommended Obey pairing as shown Communication Bus S SSI Pinout HS6A WIRING DIAGRAMS Pinouts for SSI Option F M23 12 Option E M12 8 ...

Page 27: ...HS6A 27 HS6A SSI S 12mm Bore P End Thru Shaft Universal Mounting U Connector M12 8 E ...

Page 28: ...HS6A 28 HS6A SSI S 15mm Bore R End of Shaft Mounting E Connector M23 12 F ...

Page 29: ...2 1230 FAX 1 216 642 6037 www avtronencoders com HS6A Profibus DP P 15mm Bore R End of Shaft Mounting E Connector M12x3 C DIMENSIONS IN INCHES MILLIMETERS ALL DIMENSIONS ARE APPROXIMATE Features and specifications subject to change without notice Avtron standard warranty applies All dimensions are in millimeters approx ...

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