AvMap EGT probe Warning And Installation Manual Download Page 3

5. Installation

IMPORTANT: 

For  a  correct  installation  and  temperature  readings,  consult  the  EngiBOX  User  & 

Installation  manual,  paragraph  2.2  Connections  &  Wiring,  available  at  avionics.avmap.it.

IMPORTANT:

 First install the thermocouple sensor on the engine (STEP 1). After the thermocouple 

sensor is installed on the engine, proceed to connect the thermocouple sensor bare wires to the 

EngiBOX (STEP 2).

STEP 1: Installation on Rotax 2 stroke and 4 stroke carbureted engines

IMPORTANT:

 Grease the connection threads with Loctite ANTI-SEIZE type material to ensure 

trouble free removal and protect against rust, corrosion, seizing and galling.

The engine exhaust gas temperature is monitored by means of thermocouple sensors on the 

engines exhaust manifold.

Check if the connection thread M8x1 for attachment of the thermocouple sensor is already provided 

in the exhaust bend. 

Case

Action

Connection thread M8x1 is 

provided in the exhaust bends

Connect the thermocouple sensor to the connection thread M8x1 

of the desired exhaust bend by screwing it in and fasten it tight.

Connection thread M8x1 is 

NOT

 provided in the exhaust 

bends

Install the M8x1 weld boss, that is delivered in this package 

together with the thermocouple sensor, on the exhaust bend. 

Consult the Rotax installation manual and the aircraft 

manufacturer that installed the engine on the aircraft for 

identifying the correct position on the exhaust bend for exhaust 

gas temperature readings. 

After  identifying  the  correct  position  make  a  12mm  (0.47”) 

diameter hole in the exhaust bend and insert the M8x1 weld boss 

in the exhaust bend 12 mm (0.47”) diameter hole and attach the 

M8x1 weld boss to the exhaust bend by welding it. 

Connect the thermocouple sensor to the  M8x1 weld boss by 

screwing it in and fasten it tight.

NOTE: 

On Rotax 914 engine series the connection thread M8x1 for attachment of the thermocouple 

sensor are already provided in the 4 exhaust bends. On the other Rotax engine series the presence 

of exhaust manifold and connection threads may vary per engine and aircraft model.

STEP 2: Connection to the EngiBOX

The  EngiBOX  can  connect  to  the  thermocouple  sensor  in  order  to  monitor  the  exhaust  gas 

temperature of the engine.

The AvMap EGT probe comes with 2 bare wires:

1. 

Red wire = +/+

2. 

Green wire = -/-

Connect the red wire to the respective EngiBOX terminal input +/+ TEMP  

Connect the green wire to the respective EngiBOX terminal input -/- TEMP 

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