V1.0
INSTALLATION & SERVICE MANUAL
AV-OL-KT-I1
Obstruction Lighting Kit
ICAO - I-1
Page 1: ...V1 0 INSTALLATION SERVICE MANUAL AV OL KT I1 Obstruction Lighting Kit ICAO I 1 ...
Page 2: ...2 Version No Description Date Reviewed Approved Design 1 0 AV OL KT I1 Manual Launch November 2019 P Naidu W Evans M Sugars ...
Page 3: ... 5 0 Safety Information 10 6 0 Operation and Setup 11 6 1 System Overview 11 6 2 LI Dual Light Fixture 11 6 3 T1 Controller 13 7 0 Unpacking Installation Wiring and Setup 14 7 1 Unpacking 14 7 2 Installation 14 7 2 1 Tools Required 15 7 2 2 Location 15 7 2 3 Cabling Requirements 16 7 2 4 Factory Configuration 16 7 2 4 Installation Recommendation 16 7 3 Testing Procedure 21 8 0 Maintenance and Serv...
Page 4: ...plying with the requirements of ISO 9001 2015 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your lighting kit and be able to maximise its operating function Please remember to complete the Avlite warranty registration card accompanying your product Acronyms and Abbreviations The following abbreviations will be used...
Page 5: ...ments in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts including...
Page 6: ...ation for I 1 The LED optics offer an energy efficient and cost effective lighting solution The I 1 Obstruction Light Solution is available in two input power configurations a universal AC 100 264VAC or DC 12 48VDC solar compatible and comes with Star2M monitoring via GSM or SATCOM as options With a range of available brackets and cables utility and telecommunication companies electrical contracto...
Page 7: ...est products and information available at www avlite com 7 Note Mounting hardware not included 1 x Control Unit 1 x LI Dual Obstruction Light Dual AV OL LI D 10 3in 259 2mm 5 3in 133mm 8 5in 216mm 12 75in 323 9mm 13 5in 342 9mm 10in 254mm 12in 304 8mm 6 66in 169 1mm ...
Page 8: ...trol Avlite offers remote Star2M monitoring via GSM or SATCOM Operators can remotely monitor the status of their installation from a compatible device The system can also be configured to send out SMS text messages or e mail alerts to designated operators should alarm conditions be triggered such as low voltage or light failure Please contact Avlite for operational information for the Monitoring C...
Page 9: ... lbs kg LI Dual 8 5 216 10 3 259 2 5 3 133 2 53 1 15 Control Unit 13 5 343 12 305 6 66 169 16 7 3 Mounting LI Dual inch pipe thread Control Unit Wall mounted mounting accessories available Certifications and Compliance CE EN61000 6 3 2007 EN61000 6 1 2007 FCC 47 CFR Part 15 subpart B Quality Assurance ISO9001 2015 Protection Rating Junction and Control Box IP65 NEMA4X Lights IP68 ICAO Low Intensit...
Page 10: ...ight Make sure any nearby obstacles do not impede the lights beam pattern When installing comply with all local electrical code s Mains power should always be disconnected when work is being done in close proximity to electrical fittings and electrical work should only be done by a licensed electrician Operate the light only within the indicated electrical ratings and product usage instructions To...
Page 11: ... between day and night mode via an integrated Photocell When powered up the LI Dual light fixture constantly checks day night status using its internal Photocell which then averages the light measurement for 30 seconds The Dual light fixture incorporates internal diagnostic checking and an alarm contact for remote monitoring The alarm relay is energized in normal operation and is released if there...
Page 12: ...ITY FULL HALF DUPLEX SW2 ON 1 2 ON 1 2 ON 1 2 TERMINATE VE VE VE VE GND Tx Rx RS 422 ALARM Relay TxD RxD GND TxD RxD GND RS 232 INTENSITY FULL HALF DUPLEX SW2 ON 1 2 ON 1 2 ON 1 2 Tx Rx RS 422 VE VE VE VE GND TERMINATE VDC 0V GND COMM NO NC VDC 0V GND COMM NO NC POWER ALARM Light Intensity Operation Mode Setting The fixture will be supplied with the ICAO compliant optic By default the ICAO complia...
Page 13: ...es with a safety interlock which prevents access to the controller while the system is powered on The Controller is available in two input power configurations a universal AC 100 264 VAC or DC 12 48 VDC and comes with remote monitoring via Star2M with either GSM or Satcom telemetry types as options The Control unit comes with an alarm contact for remote monitoring of the Dual Light Fixture which r...
Page 14: ...e PCU when the control panel power switch is toggled to the PWR position This may result in damage to the power sources WARNING DO NOT connect directly to the DC output of a generator or any other unregulated power source Connecting to an unregulated source may result in damage WARNING Do not stare into light emitting diode LED beams CAUTION LED lights contain glass components Do Not Drop Always f...
Page 15: ...ements for obstruction lights Tools Needed not supplied Flush Cutter Tongue Groove Pliers Silicone Sealant Cable Jacket Trimmer optional Utility Knife Electrical Tape Insulated Terminal Crimper Wire Strippers 10AWG to 18AWG Range 2 5mm Hex Key 2 0mm Flat Blade Precision Screwdriver 2 Phillips Screwdriver Junction Boxes 2 owner supplied or optional purchase Light Mounting Brackets 4 optional purcha...
Page 16: ...t fixture with both light heads preassembled 7 2 5 Installation Recommendation Note The sequence of steps can be adjusted for site requirements 1 Wire and test the system on ground level Conduct a basic functional check to ensure that the lights turn on as expected Refer to Section 7 3 Testing Procedure Reference Point Cable Dual Obstruction Light Control Unit Power Data Cable 2 5mm2 3 Conductor ...
Page 17: ...ld be plenty of clearance around all sides to allow direct access when the door of the control unit is completely open a Attach the required mounting hardware to the top and bottom of the Control Unit b Mount the Control Unit with the previously attached mounting hardware to the tower or installation structure using the mounting tabs Secure using the required mounting fixtures Note Mounting hardwa...
Page 18: ...NPT thread a Mount dual assembly to 3 4 NPT thread fitting or use optional mounting hardware b Open enclosure by removing the locking pin c Connect wires for interfacing cable into provided junction points as shown in section 6 2 AV OL KT I1 Obstuction Lighting Kit Note Dual light head is preassembled ...
Page 19: ...es Wiring Instructions Power and Data Cable Connect the red positive conductor from the dual light fixture to the 24VDC terminal block in the Control Unit Connect the black negative conductor from the dual light fixture to the 24VDC terminal block in the Control Unit Connect the green alarm conductor from the dual light fixture to the Alarm terminal block in the Control Unit ...
Page 20: ...incoming power conductors to the appropriate terminals L1 and L2 on the power switch in the Control Box The grounding conductor will be connected to the green yellow GND terminal block adjacent to the power switch DC Installation Connect the positive conductor to terminal 1 on terminal block 1 Connect the negative conductor to terminal 3 on terminal block 1 ...
Page 21: ...rence the Product or Configuration Code called out in the Product Configuration and Options section of the corresponding product data sheet Note Avlite recommends that all testing be done during the day 1 Power the system on 2 Check that no circuit breakers have tripped 3 Cover each light fixture in the LI Dual obstruction light and ensure they turn on 4 Uncover each light fixture in the LI Dual o...
Page 22: ...ng functions properly use an alternate power source to check the light Replace light if necessary Incorrect Power supply specifications Ensure that the Power supply has the right polarity and voltage range Malfunctioning internal Photocell Cover the photocell and ensure that the light turns ON Cable to Control Unit Check Control Unit to LI Dual Obstruction light cable connections at both ends Insp...
Page 23: ...AV OL KT I1 Obstruction Light Kit Installation Service Manual Latest products and information available at www avlite com 23 Notes ...
Page 24: ...vailable Avlite Systems Australia 61 0 3 5977 6128 Avlite Asia Pte Ltd Singapore 65 6908 2917 Avlite USA LLC USA 1 603 737 1311 We believe technology improves navigationTM avlite com info avlite com Airfield Heliport Obstruction ...
