AVK 869 Series Installation, Operation And Maintenance Manual Download Page 1

 

 

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Copyright © AVK Holding A/S, original version, rev. 1, 8-July-2021

 

Installation, Operation and Maintenance Manual -
Original Version 

AVK Series 869 Diaphragm Operated Control Valve 
Pressure Sustaining/Relief Valve 

AVK diaphragm operated control valves for pressure sustaining/relief applications 
automatically maintain a minimum inlet pressure, regardless of changes in flow rate or 
outlet pressure.  
The main control valve is pilot operated, capable of precise setting and easy 
adjustment of wanted inlet pressure sustaining, back pressure or hydraulic un-loading 
applications. 

 

 

Diaphragm Operated Pressure Sustaining/Relief Valve 

 

 

Summary of Contents for 869 Series

Page 1: ...alve AVK diaphragm operated control valves for pressure sustaining relief applications automatically maintain a minimum inlet pressure regardless of changes in flow rate or outlet pressure The main control valve is pilot operated capable of precise setting and easy adjustment of wanted inlet pressure sustaining back pressure or hydraulic un loading applications Diaphragm Operated Pressure Sustaini...

Page 2: ...Page 2 of 12 Copyright AVK Holding A S original version rev 1 8 July 2021 1 AVK series 869 PSV exploded view DN50FB 350RB DIAPHRAGM CONTROL VALVE EXPLODED VIEW ...

Page 3: ...Page 3 of 12 Copyright AVK Holding A S original version rev 1 8 July 2021 DN350FB 600FB DIAPHRAGM CONTROL VALVE EXPLODED VIEW ...

Page 4: ...aphragm EPDM 14 Washer Bronze 15 Disc Seal EPDM 16 Seat Stainless Steel 17 O Ring EPDM 18 Ball Valve Stainless Steel 19 Elbow Stainless Steel 20 Nut Stainless Steel 21 Adaptor Stainless Steel 22 Tee Stainless Steel 23 Pilot Stainless Steel 24 Needle Valve Stainless Steel 25 Adaptor Stainless Steel 26 Plug Stainless Steel 27 O Ring EPDM 28 Adaptor Stainless Steel 29 Adaptor Stainless Steel 30 Adapt...

Page 5: ...less Steel 15 Diaphragm Support Ductile Iron 16 Disc retainer Ductile Iron 17 Regulating Plug Stainless Steel 18 Adaptor Stainless Steel 19 Ball Valve Stainless Steel 20 Elbow Stainless Steel 21 Plug Stainless Steel 22 Gasket EPDM 23 Bolt Stainless Steel 24 Adaptor Stainless Steel 25 Pipe Stainless Steel 26 Needle Valve Stainless Steel 27 PSV Pilot Stainless Steel 28 Adaptor Stainless Steel 29 Ada...

Page 6: ...peration 7 5 Health and safety at work 8 6 Receiving and storage 8 7 Installation and commissioning 9 7 1 Installation 9 7 2 Commissioning 10 7 2 1 Commissioning of the PSV 10 8 Application hazards 10 9 Operation and Maintenance 11 9 1 Operation 11 9 2 Maintenance 11 9 3 Repair of valve 11 9 3 1 Replace the pilot valve 11 9 3 2 Replace the filter 11 10 Trouble shooting 12 11 Recommended spare part...

Page 7: ... The main control valve is pilot operated capable of precise setting and easy adjustment of wanted inlet pressure sustaining back pressure or hydraulic un loading applications Description Condition Upstream Pressure 𝑃1 within area A 𝑃1 𝐴 Valve outlet Pressure 𝑃2 within area B 𝑃2 𝐵 Control Chamber Pressure 𝑃3 within area C 𝑃3 𝐶 Spring Force of main valve 𝐹spring Opening Operation 𝑃1 𝐴 𝑃2 𝐵 𝑃3 𝐶 𝐹sp...

Page 8: ...or which it was designed However this assumes that the equipment is used and maintained in accordance with this manual and the user is advised to study it and to make it available to all staff that may need to refer to it AVK cannot be held responsible for incidents arising from incorrect installation operation or maintenance The responsibility for this rests wholly with the end user 6 Receiving a...

Page 9: ...s the disc hinge pins must be horizontal This is achieved when the valve is installed with the top stopper cover uppermost Check the mating flange facings both valve and pipe work flanges for correct gasket contact face surface finish and condition If a condition is found which might cause leakage do not attempt to assemble until the condition has been corrected Check the gasket material For flang...

Page 10: ...n anticlockwise until it open fully Open partially system downstream isolation valve E slowly Open ball valve 2 turn slowly clockwise PSV pilot regulator 3 until desired upstream pressure is achieved Push PSV regulator 3 to lock open slowly system downstream isolation valve E until it open fully valve is now set 1 Upstream ball valve 2 Downstream ball valve 3 PSV regulator 4 Needle valve 5 Plug 6 ...

Page 11: ...ong as the valve operates satisfying If the valve ceases to function the internals can be inspected by disassembling the pilot valve and removal of the bonnet and if necessary the valve should be removed from the line WARNING Prior to any maintenance work that requires disassembly make sure that the pressurized line involved is isolated depressurized and drained before starting any disassembly Fai...

Page 12: ...t is AVK policy therefore to use only materials of the highest quality manufactured to our own designs and thoroughly checked and tested in accordance with our internal Quality Assurance system that is approved to ISO 9001 2000 It is absolutely essential therefore that in order to guarantee the highest level of safety and performance only genuine AVK spare parts are used AVK can accept no responsi...

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