AVK 715 Series Installation, Operation And Maintenance Manual Download Page 5

 

 

Page 5 of 12 

Copyright © AVK Holding A/S, original version, rev. 2, 30-Oct-2019

 

4.  Principle of operation 

The valve is an ordinary gate valve with a wedge completely encapsulated in rubber that 
provides the soft seal. However, instead of having a rotating stem providing the vertical 
movement a pneumatic cylinder is fitted. A 5/2 solenoid valve on top of the cylinder controls the 
opening and closing of the valve. 

5.  Health and safety at work 

Make sure all relevant Health and Safety issues and regulations are adhered to prior to and 
during installation or maintenance work carried out on this product. It is the end user's 
responsibility to ensure that safe working practices are followed at all times. 
Whenever AVK’s products are installed, operated or maintained the inherent dangers of 
pressurised liquids and gasses must be addressed. Before work on a valve or other piping 
component is undertaken, that may involve the release of internal pressure, the valve or line 
must be fully isolated, depressurised and drained prior to commencing the work. FAILURE TO 
COMPLY WITH THIS MAY RESULT IN SEVERE INJURY OR DEATH. 
All workers handling the product must be aware of the weight of the components or assemblies 
to be handled and manipulated during installation and maintenance.  
It is essential that staff undertaking these operations are adequately trained and it is the 
responsibility of the end user that only trained and competent staff undertake these duties. 
This manual has been designed to assist, but it cannot replace quality training in the workplace. 
However, the AVK technical staff is always available and ready to answer questions relating to 
specific problems that may not be covered by this manual. 
AVK’s products are designed to be fit for purpose and to a high reliability standard. This 
provides a safe, low risk product when used correctly for the purpose for which it was designed. 
However, this assumes that the equipment is used and maintained in accordance with this 
manual, and the user is advised to study it and to make it available to all staff that may need to 
refer to it. 
AVK cannot be held responsible for incidents arising from incorrect installation, operation or 
maintenance. The responsibility for this rests wholly with the end user. 

6.  Receiving and storage 

6.1 Unloading 

Unloading must be carried out carefully. The load must be put gently to the ground without 
dropping. Lifting by means of a crane or any other lifting device should only be done using the 
flange holes, lifting eyes or appropriate straps. Never suspend the valve in the actuator. 
If a forklift is used it shall have sufficient capacity to lift the required weight and have a valid 
inspection certificate. 
All workers involved in the unloading shall be able to perform their functions. They shall wear 
safety boots, safety vest, safety goggles and hard hat. 
All slings used for the lifting shall be of sufficient strength. A record shall document that they 
have been stored under cool, dry conditions away from sunlight and chemical atmosphere, and 
that they still perform according to their marked strength. 

Summary of Contents for 715 Series

Page 1: ... Manual Original Version AVK Series 715 Pneumatic Actuated Gate Valve DN 65 400 AVK 715 is a series of ductile iron resilient seat gate valves operated by a pneumatic actuator They are designed for applications in clean water waste water or sewage Face to face values are according to EN 558 series 3 BS 14 and 15 ...

Page 2: ...Page 2 of 12 Copyright AVK Holding A S original version rev 2 30 Oct 2019 1 AVK series 715 exploded view ...

Page 3: ...t Ductile iron GJS 500 7 13 Bonnet bolt Stainless steel A2 70 14 O ring NBR 15 Nut stuffing box gland flange Stainless steel 16 Washer Stainless steel 17 Nut actuator stuffing box Stainless steel 18 Washer Stainless steel 19 Gland flange Ductile iron GJS 500 7 20 Gasket NBR 21 Bolt gland flange bonnet Stainless steel 22 Wiper ring NBR 23 Shaft seal NBR 24 Spacer ring in shaft seal PE 25 Stuffing b...

Page 4: ... 5 6 Receiving and storage 5 6 1 Unloading 5 6 2 Inspection and storage 6 7 Installation and commissioning 6 7 1 Installation 6 7 2 Pneumatic actuator cylinder 7 7 3 Pressure test 7 8 Application hazards 7 9 Operation and maintenance 7 9 1 Operation 8 9 2 Maintenance 8 9 3 Replace stuffing box shaft seal 8 9 4 Replace Festo actuator piston seal and O rings 9 10 Decommissioning 9 11 Trouble shootin...

Page 5: ...hese duties This manual has been designed to assist but it cannot replace quality training in the workplace However the AVK technical staff is always available and ready to answer questions relating to specific problems that may not be covered by this manual AVK s products are designed to be fit for purpose and to a high reliability standard This provides a safe low risk product when used correctl...

Page 6: ...otherwise chemically active atmosphere 7 Installation and commissioning WARNING Prior to installation make sure that all pressurized lines involved in the installation are isolated depressurized and drained before starting any work Failure to do so may result in sudden pressure release and subsequent severe injury or death 7 1 Installation There is no preferred flow direction but the stem must not...

Page 7: ...e cylinder It is powered by 24 VDC Fig 3 position indicator wiring diagram 7 3 Pressure test After installation perform a pressure test on the piping system The valve is designed to resist a test pressure of 1 5 x PN 8 Application hazards Do not install closer than 5 pipe diameters from tees bends or other irregularities in the piping system as these can cause disturbing turbulence that can damage...

Page 8: ...crew the bonnet bolts and lift off the complete bonnet assembly including wedge and actuator 3 Unscrew the stem adaptor set screw 9 and unscrew the wedge to stem adapter from the actuator rod 28 4 Unscrew the four nuts 17 holding the actuator and separate the actuator from the bonnet assembly 5 Unscrew the two bolts 26 holding the stuffing box 6 Press the old seal rings out of the stuffing box wit...

Page 9: ...tor from electrical and air supply 3 Remove the four socket head bolts holding the endcap to the cylinder 4 Lift off the cylinder carefully and in a straight line until it is free of the piston 5 Replace O rings and seals 6 Apply fresh grease to seals and O rings 7 Install the cylinder over the piston and end cap 8 Apply locking agent to the threads before fitting the bolts 10 Decommissioning When...

Page 10: ...Valve does not operate Cause Actuator air supply missing or inadequate Cure Check and re establish air supply adjust air pressure to 6 8 bar Symptom Valve does not operate Cause Actuator seals worn or cracked Cure Replace seals and O rings Symptom Actuator stuck Cause Poor quality of compressed air Cure Clean solenoid valve and actuator Install air filters and check the air quality to be acc to IS...

Page 11: ...cted malfunction following spare parts can be kept in stock 1 One set of stuffing box seals ref chapter 9 3 fig 4 consisting of three lip seals 19 a spacer ring 20 a wiper ring 18 a flat gasket 17 and an O ring 25 Ref nos are DN 65 150 715 150 12000 DN 200 715 200 12000 DN 250 300 715 300 12000 2 One set of seals and O rings for the Festo actuator cylinder a DN 65 125 ref no 715 100 15000 DPS 125 ...

Page 12: ... 5 1 2 O ring 194x4 2 3 Lip seal 200x180x14 2 4 Guide ring 200 1 5 O ring 25x2 5 1 6 Grease 2 7 Thread lock 1 d DN 250 300 ref no 715 300 15000 DPS 320 Item Designation Qty 1 Rod seal 40x50x11 5 1 2 O ring 12x2 5 2 3 O ring 10x1 4 4 O ring 250x4 5 2 5 O ring 32x2 5 1 6 O ring 37x2 5 1 7 Lipseal 320x295x19 2 8 Guideband 320 1 9 Grease 2 10 Thread lock 1 ...

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