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Aventics PILOTAIR D Series, Service Information

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Aventics PILOTAIR D Series Service Information Download Page 23

 

 

REPAIR KITS LIST 

NEW 1/4” 

PART NO. 

OLD 1/4" 

PART NO. 

NEW 1/2” 

PART NO. 

  OLD 1/2" 

PART NO. 

— 

PD-020000-K0022

 

R431008056  PD-040000-00022

 

FOOT PEDAL OPERATING KIT, Complete, Less 

Spring (Includes items 1 thru 11)

 

R431007765 

PD-020000-K0023

 

R431008057  PD-040000-00023

 

FOOT PEDAL OPERATING KIT, Complete with 

FULL Return Spring (Includes items 1 thru 12)

 

DESCRIPTION

 

 

1

 

PIN, Cotter (2 req'd)

 

7

 

LINK (2 req'd)

 

2

 

PIN, Rod End

 

8

 

SLEEVE, Retainer

 

3

 

NUT, Mounting Adapter (4 req'd)

 

9

 

STOP and SPRING RETAINER

 

4

 

ADAPTER, Mounting (See Note)

 

10

 

PIN, Rod End

 

5

 

PIN, Cotter

 

11

 

PEDAL (See Note)

 

6

 

PIN, Rod End

 

12

 

SPRING

 

*This operator is to be used only on a valve with another operator.

 

  

Note:  Pedal (11) and Adapter (4) have been redesigned.  To replace old Pedal or old Adapter both Pedal (11) 

and Adapter (4) must be used.

 

FOOT PEDAL OPERATOR 

Page 23 

Summary of Contents for PILOTAIR D Series

Page 1: ...n operation or repair of these devices Installation Do not attempt to install operate or repair these devices without proper training in the technique of working on pneumatic systems and devices or under trained supervision Compressed air systems contain high levels of stored energy Do not attempt to connect disconnect or repair these products when a system is under pressure Always exhaust the pre...

Page 2: ...ions three and four way valves have one or more passages open Moving the stem to other end position closes the passages that were open and then opens the passages that were closed The mid position results in one of three conditions all ports lapped supply connected to delivery or supply connected to exhaust The valve portion of a D PILOTAIR Valve in addition to its stem has two end sections a body...

Page 3: ...al cam pilot cylinder and solenoid operators must have full return springs However these operators without springs or with centering springs may be used when there is another operator on the other end of the valve Normally a D PILOTAIR Valve has one operator though in some applications it has two one on each end of the valve Two operators are used when stem movement in each direction is to be cont...

Page 4: ...OPERATION Diagrammatic Views Page 4 ...

Page 5: ...Page 5 ...

Page 6: ...31002582 P 049985 00009 4 Way Tapped Lapped R431007928 PD 020042 00000 Major Kit R431001051 5 req d P 030304 00000 R431002733 P 050722 00000 Major or Minor Kit Major or Minor Kit R431002733 P 050719 00000 R431002583 P 049985 00011 4 Way Open Delivery to Exhaust R431007956 PD 020043 00000 R431001051 3 req d P 030304 00000 R431002733 P 050722 00000 R431002733 P 050719 00000 R431002582 P 049985 00009...

Page 7: ...2686 P 050613 00000 R431002579 P 049985 00003 4 Way Tapped Lapped R431008307 PD 040042 00000 Major Kit R431001052 P 030305 00000 R431002687 P 050614 00000 Major or Minor Kit Major or Minor Kit R431002686 P 050613 00000 R431002580 P 049985 00005 4 Way Open Delivery to Exhaust R431008344 PD 040043 00000 R431001052 P 030305 00000 R431002687 P 050614 00000 R431002686 P 050613 00000 R431002579 P 049985...

Page 8: ... 00000 Kit Major Repair F PD4 44 Valve R431006515 P 064879 00000 Kit Major Repair F PD2 45 Valve R431007322 P 068542 00000 Kit Major Repair F PD4 45 Valve R431007354 P 068828 00000 Kit Major Repair F PD2 46 Valve R431007362 P 068836 00000 Kit Major Repair F PD4 46 Valve The above major kits contain the minor repair kit plus a stainless steel spool With the above kits and parts the elastomer seals ...

Page 9: ...2 3 Tapped Lapped D R431002734 P 050723 00000 PD2 41 R431002669 P 050569 00000 PD4 41 4 Open Lapped E R431002736 P 050725 00000 PD2 42 R431002681 P 050579 00000 PD4 42 4 Tapped Lapped F R431002955 P 051958 00000 PD2 43 R431002944 P 051838 00000 PD4 43 4 Open Ex To Del G R431002970 P 052081 00000 PD2 45 R431002945 P 051839 00000 PD4 45 4 Open Sup To Del H R431002957 P 052028 00000 PD2 46 R431002973...

Page 10: ...Page 10 ...

Page 11: ... 00000 R431008216 PD 040032 00000 B Four way open exhaust closed center R431007895 PD 020041 00000 R431008254 PD 040041 00000 C Four way tapped exhaust closed center R431007928 PD 020042 00000 R431008307 PD 040042 00000 B Four way open exhaust exhaust center R431007956 PD 020043 00000 R431008344 PD 0400 43 00000 C Four way tapped exhaust exhaust center R431007972 PD 020044 00000 R431007972 PD 0200...

Page 12: ...rn Solenoid 12V DC Full Return Spring Solenoid 12V DC with Centering Spring 1 4 1 2 1 5 72 73 74 Solenoid 90V DC No Spring Return Solenoid 90V DC Full Return Spring Solenoid 90V DC with Centering Spring 1 4 1 2 1 5 75 76 77 Solenoid 40V DC No Spring Return Solenoid 40V DC Full Return Spring Solenoid 40V DC with Centering Spring 1 4 1 2 1 5 78 79 80 Solenoid 6V DC No Spring Return Solenoid 6V DC Fu...

Page 13: ...Tapped Exhaust R431008015 PD 020400 00000 R431008400 PD 040400 00000 C Four way Open Exhaust R431008016 PD 020500 00000 R431008406 PD 040500 00000 D Four way Open Exhaust R431008022 PD 020600 00000 R431008420 PD 040600 00000 G Four way Tapped Exhaust R431008030 PD 020700 00000 R431008030 PD 040700 00000 H Four way Tapped Exhaust R431008032 PD 020800 00000 R431008437 PD 040800 00000 Conversion Kits...

Page 14: ...g Includes items 1 thru 13 LEVER OPERATING KIT Complete with CENTERING Spring Includes items 1 thru 11 plus 13 14 15 1 PIN Cotter 9 ROLL PIN 2 PIN Rod End 10 LEVER 3 NUT Mounting Adapter 4 req d 11 BALL Lever 4 ADAPTER Mounting 12 STOP and SPRING RETAINER 5 PIN Cotter 13 SPRING 6 PIN Rod End 14 STOP 7 LINK 2 req d 15 RETAINER Spring 8 SLEEVE Retainer When this is the only operator on a valve CENTE...

Page 15: ...R431008040 PD 040000 00006 BUTTON OPERATING KIT Complete with CENTERING Spring Includes items 1 thru 4 plus 6 7 8 1 BUTTON Push See Note 5 STOP and SPRING RETAINER 1a SHAFT 6 SPRING 2 ROLL PIN 7 STOP 3 NUT Mounting Adapter 4 req d 8 RETAINER Spring 4 ADAPTER Mounting When this is the only operator on a valve CENTERING Spring Kit Example Kit 00054 must be used on the other end When used with anothe...

Page 16: ...D 040000 00089 BUTTON OPERATOR KIT Complete with CENTERING Spring Includes items 2 thru 4 plus 6 7 8 REPAIR KITS LIST 1a SHAFT 5 STOP and SPRING RETAINER 2 ROLL PIN 6 SPRING 3 BUTTON Push See Note 7 RETAINER Spring 3a MOUNTING ADAPTER 8 STOP 4 MOUNTING FLANGE 9 4 NUTS When this is the only operator on a valve CENTERING Spring Kit Example Kit 00054 must be used on the other end When used with anoth...

Page 17: ... Use this operator only with another operator having CENTERING Spring NEW 1 4 PART NO OLD 1 4 PART NO NEW 1 2 PART NO OLD 1 2 PART NO R431007753 PD 020000 K0007 R431008041 PD 040000 00007 CAM OPERATING KIT Complete Less Spring Includes items 1 thru 14 R431007754 PD 020000 K0008 R431008109 PD 040000 K0008 CAM OPERATING KIT Complete with FULL Return Spring Includes items 1 thru 15 R431007755 PD 0200...

Page 18: ...h FULL Return Spring Includes items 1 thru 7 R431007758 PD 020000 K0012 R431008113 PD 040000 K0012 PILOT CYLINDER OPERATING KIT Complete with CENTERING Spring Includes items 1 thru 5 plus 7 8 9 1 NUT Mounting Adapter 4 req d 6 STOP and SPRING RETAINER 2 CYLINDER Pilot Includes choke plug 7 SPRING 3 RING Packing 8 STOP 4 ROLL PIN 9 RETAINER 5 PISTON This operator is to be used only on a valve with ...

Page 19: ... K0021 R431008121 PD 040000 K0021 LOW PRESSURE PILOT CYLINDER OPERATOR KIT Complete with CENTERING Spring Includes items 15 thru 24 plus 26 27 28 REPAIR KITS LIST 14 SPRING Piston 22 PIN Cotter 15 COVER Pilot Cylinder 23 RING 13 16 O D O 16 SCREW 4 req d 24 BODY Pilot Cylinder 17 WASHER 4 req d 25 STOP and SPRING RETAINER 18 RING 3 1 8 O D O 26 SPRING 19 PISTON 27 RETAINER Spring 20 RING 3 O D O 2...

Page 20: ...ess Spring Includes items 1 thru 7 R431007693 PD 020000 00017 R431008051 PD 040000 00017 SOLENOID OPERATING KIT 230V 60Hz Complete with FULL Return Spring Includes items 1 thru 8 R431007694 PD 020000 00018 R431008052 PD 040000 00018 SOLENOID OPERATING KIT 230V 60Hz Complete with CENTERING Spring Incl items 1 thru 6 plus 8 9 10 REPAIR KITS LIST 1 SOLENOID 115V 60 cycle 6 RING Packing 1 SOLENOID 230...

Page 21: ...61920 00007 2C 6 K24 3 9 6VDC UNKNOWN P 058061 00011 R431009117 P 061920 00011 2C 4 K24 1 53 12 60 cycle R431002787 P 058061 00021 UNKNOWN P 061920 00021 2C 25 K24 1675 125 VDC R431002788 P 058061 00023 UNKNOWN P 061920 00023 2CE 19 K24 2216 140 VDC R431002789 P 058061 00028 R431005920 P 061920 00028 2C 22 K24 6140 240 VDC UNKNOWN P 058061 00030 UNKNOWN P 061920 00030 2C 18 K24 1438 115 VDC R43100...

Page 22: ...ax pressure 150 psi exhaust orifice 1 16 NEMA 4 4 24 polyethylene leads 5 Potted coil with silicone leads coil not listed 6 200 psi max 24 polyethylene less nameplate special spring housing chromated 7 200 psi max 24 polyethylene special spring housing chromated 8 Silicone or polyethylene leads 50 F BUNA Seats 9 Potted terminal 100 psi max pressure 10 watts supply valve P50860 not included 10 Cons...

Page 23: ...Return Spring Includes items 1 thru 12 DESCRIPTION 1 PIN Cotter 2 req d 7 LINK 2 req d 2 PIN Rod End 8 SLEEVE Retainer 3 NUT Mounting Adapter 4 req d 9 STOP and SPRING RETAINER 4 ADAPTER Mounting See Note 10 PIN Rod End 5 PIN Cotter 11 PEDAL See Note 6 PIN Rod End 12 SPRING This operator is to be used only on a valve with another operator Note Pedal 11 and Adapter 4 have been redesigned To replace...

Page 24: ...IT Complete with CENTERING Spring Includes items 1 thru 13 DESCRIPTION 1 PIN Cotter 8 SLEEVE Retainer 2 PIN Rod End 9 ROLL PIN 3 NUT Mounting Adapter 4 req d 10 TREADLE 4 ADAPTER Mounting 11 STOP 5 PIN Cotter 12 RETAINER Spring 6 PIN Rod End 13 SPRING 7 LINK 2 req d When this is the only operator on a valve CENTERING Spring Kit Example Kit 00054 must be used on the other end When used with another...

Page 25: ...ING KIT 2 position Complete R431007781 PD 020000 K0091 PD 040000 K0091 DETENT OPERATING KIT 3 position Complete NEW 1 2 PART NO R431008137 R431008138 1 BODY 2 position 4 ROLL PIN 1 BODY 3 position 5 BALL Detent 2 req d 2 PISTON Detent 6 NUT Mounting Adapter 4 req d 3 SPRING Detent 2 req d 7 STOP and SPRING RETAINER Page 25 DETENT KIT ...

Page 26: ...R431007770 PD 020000 K0055 R431008128 PD 040000 K0055 SPRING RETURN KIT Complete for FULL Return Includes items 1 2 3 5 7 and 8 R431007782 PD 020000 K0098 R431008139 PD 040000 K0098 END COVER KIT Complete Includes items 1 plus 7 DESCRIPTION 1 CAGE Spring 5 SPRING 2 ROLL PIN 6 RETAINER Spring 3 SLEEVE Retainer 7 NUT Mounting Adapter 4 req d 4 STOP 8 STOP and SPRING RETAINER SPRING RETURN KIT Page 2...

Page 27: ... periods should be scheduled in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in sys tem operating performance and leakage test once a year Where devices require a major repair a...

Page 28: ...urlington Ontario CANADA L7L 6G4 www aventics com ca info ca aventics com SM 700 7501 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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