Aventics CONTROLAIR THD-2-FM, Service Information

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Page 2
REF QTY DESCRIPTION NEW PART NO. OLD PART NO.
1 2 Bracket, Pipe R431006883 P -066812-00006
2* 2 Strainer, Port See Kit P -066849-00000
3* 2 Gaskets, Port See Kit P -066823-00000
4 6 Screw, 5/16 x 2-1/4 R431002440 P -049902-00048
5 2 Body, Complete R431002869 P -051112-00002
7* 2 Valve, Side See Kit P -055474-00002
15* 4 Ring, Retainer See Kit P -049704-00000
16* 4 Washer See Kit -850242-00000
17* 4 Ring, Snap See Kit P -049882-00059
18* 2 Dog, Cam See Kit P -052835-00000
19 2 Pin, Dog R431002950 P -051856-00000
20 2 Lever, Right R431004872 P -058979-00002
21 4 Roller R431002911 P -051530-00000
22 2 Lever, Left R431004869 P -058978-00002
23 4
Screw, 1/4-28 x 1/2-
Lever
R431001872 P -049590-00000
24 4
Pin, 3/16 Lever-Right,
Left
R431002774 P -050856-00000
25 2 Key R431002378 P -049881-00006
26 2 Key R431002381 P -049881-00013
27 2 Pin, Lever R431002722 P -050686-00007
28 4 Pin, 1/16 x 1/2 R431002541 P -049913-00001
29* 2 Spring, Exhaust Valve See Kit ---
30 2 Spring, Diaphragm --- See Table 2
31 2 Seat, Spring R431000036 -526347-00000
32 2 Housing, Spring, CP R431006822 P -066488-00002
33 8 Nut, 5/16-18 R431002416 P -049901-00001
34* 2
Valve, Inlet & Exhaust
(incl.#35)
See Kit ---
35* 4 Ring, 3/4 OD See Kit ---
36* 2 Follower, Diaphragm See Kit ---
37* 2 Diaphragm See Kit ---
THD-2-FM CONTROLAIR® VALVE
TABLE 1. THD-2-FM PARTS LIST
Please see Figure 2 for Reference numbers.
Complete Part No.
New Old
Pressure
Range
Control Spring
New Old
Cam Housing (complete)
New Old
Valve Portion-Complete
Less Bracket & Screws
New Old
R431000720
(Chrome Grip) P -027121-00101
(Chrome Grip) 10-65 PSI R431003732 P -055442-00000 R431000725 P -027125-00001 R431003847 P -055586-00001
R431000721
(Chrome Grip) P -027121-00109
(Chrome Grip) 30-70- PSI R431006501 P -064822-00000 R431000725 P -027125-00001 R431003851 P -055586-00016
*Repair Kit, Major (CP)-One (1): R431006521 (old no. P -064894-00002) includes R431004005 (old no. P -057136-00000) plus 2 of R431003985
(old no. P -057094-00001) kits. This kit repairs one (1) control portion; 2 kits are required to repair both portions. Includes item number 28.
Major repair kit for one Side Valve: R431003985 (old no. P -057094-00001) (4 required for complete valve). Includes item numbers: 7, 15, 16 & 17.
Minor side valve repair kit: R431003743 (old no. P -055474-00002) (4 required for complete valve). Includes item number 7.
Repair Kit for one control portion: R431004005 (old no. P -057136-00000) (2 required for complete valve). Includes item numbers: 2, 3, 18, 29, 34,
35, 36, 39 & 42.
TABLE 2. VALVE IDENTITY SCHEDULE
REF QTY DESCRIPTION NEW PART NO. OLD PART NO.
38 2 Nut, 9/16-18 R431002424 P -049901-00031
39* 2 Ring, 11/16 “O” See Kit P -049708-00015
40 2
Screw, Spline Hex
Adj.
R431006770 P -066209-00000
42* 2 Seat, Exh. Valve See Kit P -055484-00000
43 1 Housing, Cam CP R431000725 P -027125-00001
44 2 Latch, Body R431002659 P -050509-00000
45 2 Latch, Cam R431002660 P -050520-00000
46 2 Spring, Latch R431000020 -521116-00000
47 2 Ring, Retaining R431002337 P -049857-00019
48 2 Spring R431000158 -85037-00000
49 2 Washer, No. 12 R431001604 P -043856-00001
50 2 Nut, 10-32 R431002556 P -049923-00008
51 2
Shoe & Holder
Ass’y
R431002705 P -050654-00000
52 4 Handle, Right & Left R431000728 P -027128-00000
56 2 Screw, 1/4-20 R431002512 P -049908-00009
57 2 Washer, 1/4 R431002377 P -049880-00001
59 4 Washer, 5/16 R431002540 P -049911-00002
60 4 Nut, 5/16-18 R431002416 P -049901-00001
61 2 Cam R431006252 P -063422-00001
62 2 Shaft, Cam R431000726 P -027126-00000
63 2 Ring, Retaining R431001724 P -049208-00000
64 2 Pin, Brake R431002661 P -050524-00000
65 2 Drum, Brake R431006276 P -063464-00000
67 2 Washer R431006277 P -063465-00000
68 2 Screw, 1/4-20 R431001896 P -049609-00014