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Aventics CERAM GX Series, Manual

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Aventics CERAM GX Series Manual Download Page 12

 

 
        

 

Pneumatic Directional Control Valves 

AVENTICS Corporation 

15

 

Ceram™ Valves, ISO 5599-1 Sizes 1-4 

Double air pilot , 5/3, closed center and exhaust open center 

5 Port / 3 Position 
Double Air Pilot - Closed Center 
Double Air Pilot - Exhaust Open Center 
Subbase Mounted (ISO Standard 5599/1)

 

Choose valve first, then matching subbase or manifold components. 

Double Air Pilot - Closed Center

 

Double Air Pilot - Exhaust Open Center

 

  

  

  

  

Valve 

Single 

  

Subbase 

ISO 

Valve 

Valve 

Flow 

Weight 

Subbase 

Port 

Weight 

Size 

Part Number 

Model Number 

Cv (Nl/min) 

lbs. (kg) 

(Side Ported) 

Size 

lbs. (kg) 

1 

R432006352 

GT-010020-03535 

 1.1 (1100) 

1.22 (0.55) 

R432015524 

1/4"-18 

0.76 (0.34) 

R432015488 

3/8"-18 

2 

R432006047 

GS-020020-03535 

2.4 (2400) 

2.77 (1.26) 

R432031845 

3/8"-18 

1.25 (0.57) 

R432015307 

1/2"-14 

3 

R432006173 

GS-030020-03535 

4.3 (4300) 

3.37 (1.53) 

R432015308 

1/2"-14 

1.85 (0.84) 

R432015309 

3/4"-14 

4 

R432006276 

GS-040020-03535 

7.5 (7500) 

3.80 (1.72) 

R432015310 

1"- 11-1/2 

2.75 (1.25) 

  

  

  

  

Valve 

Single 

  

Subbase 

ISO 

Valve 

Valve 

Flow 

Weight 

Subbase 

Port 

Weight 

Size 

Part Number 

Model Number 

Cv (Nl/min) 

lbs. (kg) 

(Side Ported) 

Size 

lbs. (kg) 

   1 

R432006345 

GT-010010-03535 

 1.1 (1100) 

1.22 (0.55) 

R432015524 

1/4"-18 

0.76 (0.34) 

R432015488 

3/8"-18 

2  

R432006040 

GS-020010-03535 

2.4 (2400) 

2.77 (1.26) 

R432031845 

3/8"-18 

1.25 (0.57) 

R432015307 

1/2"-14 

R432006167 

GS-030010-03535 

4.3 (4300) 

3.37 (1.53) 

R432015308 

1/2"-14 

1.85 (0.84) 

R432015309 

3/4"-14 

4 

R432006272 

GS-040010-03535 

7.5 (7500) 

3.80 (1.72) 

R432015310 

1"- 11-1/2 

2.75 (1.25) 

3  

Dimensions 

Size  

A  

B 

C 

E 

IN 

mm 

IN 

mm 

IN 

mm 

IN 

mm 

IN 

mm 

1  5.12 130.0 1.57 40.0 1.89 48.0  .31  8.0  1.52 38.5 
2  5.82 147.8 2.03 51.6 2.30 58.4  .39  10.0 1.57 40.0 
3  7.54 191.5 2.71 68.9 2.59 65.8  .41  10.4 1.62 41.3 
4  8.62 218.9 3.09 78.5 2.89 73.4  .41  10.4 1.62 41.3 

D 

 

SHOP ONLINE at www.airlinehyd.com

800-999-7378

Summary of Contents for CERAM GX Series

Page 1: ...CERAM ISO 5599 1 VALVES PNEUMATIC DIRECTIONAL CONTROL SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 2: ...great in a more normal application Ceram valves save air and money The tight shut off with Ceram valves eliminates costly loss of air that is common in other designs Compressed air that you pay for Overcomes design limitations of other valves Lapped spool valves normally have a small gap between spool and sleeve that is prone to oil and dirt accumulation resulting in sticking and the waste of air ...

Page 3: ...dels Locking Non Locking sizes 1 4 3 and 4 Oct 92 later Non Locking sizes 3 4 Prior to Oct 92 Ceram Valves ISO 5599 1 Sizes 1 4 Specifications and features ELECTRICAL DATA ISO Valve Size Standard Voltages All coils are rated for continuous duty Power Consumption Inrush Holding 1 and 2 3 and 4 Oct 92 and later 24 VAC 50 60 Hz 110 VAC 50 Hz 120 VAC 60 Hz 220 VAC 50 Hz 240 VAC 60 Hz 6 4 VA 3 7 VA 12 ...

Page 4: ... or 3 Position ANSI 5 pin Mini Dbl Sol Sgl Conn 24 VDC 09 2 or 3 Position ANSI 4 pin Micro Dbl Sol Sgl Conn 24 VDC 10 2 or 3 Position ANSI 5 pin MiniConnection 24 VDC 11 2 Position Low Temp Operator 120 VAC 50 60 Hz 13 2 Position Low Temp Operator 24 VDC 14 2 Position 240 VAC 50 60 Hz Low Temp 15 2 or 3 Position 12 VAC 50 60 Hz 16 2 or 3 Position 480 VAC 50 60 Hz or 253 VDC 17 2 or 3 Position 36 V...

Page 5: ... 220V 50Hz 240V 60Hz R432006240 GS 030061 02740 3 12 VDC R432006242 GS 030061 03640 R432015308 1 2 14 24 VDC R432006243 GS 030061 03940 4 3 4300 4 18 1 90 R432015309 3 4 14 1 85 0 84 24 VAC R432030344 GS 030061 06140 without coil R432002457 GS 030061 00040 110V 50Hz 120V 60Hz R432006321 GS 040061 02440 220V 50Hz 240V 60Hz R432006323 GS 040061 02740 4 12 VDC R432006325 GS 040061 03640 7 5 7500 4 61...

Page 6: ...0V 60Hz R432006125 GS 020061 02451 220V 50Hz 240V 60Hz R432006127 GS 020061 02751 2 12 VDC R432006129 GS 020061 03651 R432031845 3 8 18 24 VDC R432006131 GS 020061 03951 2 4 2400 3 70 1 68 R432015307 1 2 14 1 25 0 57 24 VAC R432006137 GS 020061 06151 without coil R432002448 GS 020061 00051 110V 50Hz 120V 60Hz R432006239 GS 030061 02451 220V 50Hz 240V 60Hz R432006241 GS 030061 02751 3 12 VDC R43203...

Page 7: ... GS 020062 02727 2 12 VDC R432030350 GS 020062 03636 R432031845 3 8 18 24 VDC R432006158 GS 020062 03939 2 4 2400 4 75 2 15 R432015307 1 2 14 1 25 0 57 24 VAC R432006162 GS 020062 06161 without coil R432002449 GS 020062 00000 110V 50Hz 120V 60Hz R432006265 GS 030062 02424 220V 50Hz 240V 60Hz R432006266 GS 030062 02727 3 12 VDC R432030342 GS 030062 03636 R432015308 1 2 14 24 VDC R432006267 GS 03006...

Page 8: ...85 0 84 R432015309 3 4 14 4 R432006297 GS 040050 03340 7 5 7500 3 80 1 72 R432015310 1 11 1 2 2 75 1 25 2 Single Air Pilot Air Spring Return Valve Single Subbase ISO Valve Valve Flow Weight Subbase Port Weight Size Part Number Model Number Cv Nl min lbs kg Side Ported Size lbs kg 1 R432006394 GT 010050 03351 1 1 1100 1 22 0 55 R432015524 1 4 18 0 76 0 34 R432015488 3 8 18 2 R432006086 GS 020050 03...

Page 9: ...0 1 22 0 55 R432015524 1 4 18 0 76 0 34 R432015488 3 8 18 2 R432006084 GS 020050 03333 2 4 2400 2 77 1 26 R432031845 3 8 18 1 25 0 57 R432015307 1 2 14 3 R432006203 GS 030050 03333 4 3 4300 3 37 1 53 R432015308 1 2 14 1 85 0 84 R432015309 3 4 14 4 R432006296 GS 040050 03333 7 5 7500 3 80 1 72 R432015310 1 11 1 2 2 75 1 25 Dimensions Size A B C E IN mm IN mm IN mm IN mm IN mm 1 5 12 130 0 1 57 40 0...

Page 10: ...0Hz R432006077 GS 020042 02929 2 12 VDC R432006078 GS 020042 03838 R432031845 3 8 18 24 VDC R432006079 GS 020042 04141 2 4 2400 4 75 2 15 R432015307 1 2 14 1 25 0 57 24 VAC R432006082 GS 020042 06262 without coil R432002443 GS 020042 00000 110V 50Hz 120V 60Hz R432006196 GS 030042 02626 220V 50Hz 240V 60Hz R432006197 GS 030042 02929 3 12 VDC R432006198 GS 030042 03838 R432015308 1 2 14 24 VDC R4320...

Page 11: ...240V 60Hz R432006059 GS 020032 02929 2 12 VDC R432030023 GS 020032 03838 R432031845 3 8 18 24 VDC R432006060 GS 020032 04141 2 4 2400 4 75 2 15 R432015307 1 2 14 1 25 0 57 24 VAC R432006063 GS 020032 06262 without coil R432002442 GS 020032 00000 110V 50Hz 120V 60Hz R432006184 GS 030032 02626 220V 50Hz 240V 60Hz R432006185 GS 030032 02929 3 12 VDC R432006186 GS 030032 03838 R432015308 1 2 14 24 VDC...

Page 12: ...20 03535 4 3 4300 3 37 1 53 R432015308 1 2 14 1 85 0 84 R432015309 3 4 14 4 R432006276 GS 040020 03535 7 5 7500 3 80 1 72 R432015310 1 11 1 2 2 75 1 25 Valve Single Subbase ISO Valve Valve Flow Weight Subbase Port Weight Size Part Number Model Number Cv Nl min lbs kg Side Ported Size lbs kg 1 R432006345 GT 010010 03535 1 1 1100 1 22 0 55 R432015524 1 4 18 0 76 0 34 R432015488 3 8 18 2 R432006040 G...

Page 13: ...mber Description R432002470 SIZE 1 EP OC DS LESS COILS GT 010012 00000 R432002471 SIZE 1 EP CC DS LESS COILS GT 010022 00000 R432002474 SIZE 1 EP SS LESS COIL GT 010051 00040 R432002475 SIZE 1 EP SS LESS COIL GT 010051 00051 R432002476 SIZE 1 EP DS LESS COILS GT 010052 00000 R432002440 SIZE 2 EP OC DS LESS COILS GS 020012 00000 R432002441 SIZE 2 EP CC DS LESS COILS GS 020022 00000 R432002444 SIZE ...

Page 14: ...over www aventics com us ceram Electrical connector cable must be ordered separately from the valve One connector cable assembly is required for each solenoid See Solenoid Connectors page for selection Size A B C E IN mm IN mm IN mm IN mm IN mm 1 5 12 130 0 1 57 40 0 1 89 48 0 31 8 0 1 52 38 5 2 5 82 147 8 2 03 51 6 2 30 58 4 39 10 0 1 57 40 0 3 7 54 191 5 2 71 68 9 2 59 65 8 41 10 4 1 62 41 3 4 8...

Page 15: ... CERAM SZ2 EP SS 24VDC 4 PIN MICRO R432038365 GS 020051 00240 CERAM SZ2 IP SS 24VDC 4 PIN MICRO R432038366 GS 020061 00240 CERAM SZ2 IP DS 24VDC 4 PIN MICRO R432038367 GS 020062 00202 CERAM SZ3 EP SS 24VDC 4 PIN MICRO R432038368 GS 030051 00240 CERAM SZ3 IP SS 24VDC 4 PIN MICRO R432038369 GS 030061 00240 CERAM SZ3 IP DS 24VDC 4 PIN R432038370 GS 030062 00202 CERAM SZ4 IP SS 24VDC 4 PIN MICRO R4320...

Page 16: ...n the model code GT 010061 02424 would become GT 010061 00707 Reference Model Code Identification page for complete listing For online model code to part number crossover www aventics com us ceram Voltage Model Code Number of Pins Suffix 120 VAC 50 60 Hz 07 5 mini 24 VDC 08 5 mini 24 VDC 09 4 micro Dimensions shown above are for Size 1 valve for other sizes add dimensions below to Size 1 valve bod...

Page 17: ...nformation Ordering example Model GT 010061 03940 standard valve same valve with intrinsically safe operator would be GT 010061 09040 Reference Model Code Identification page for complete listing For online model code to part number crossover www aventics com us ceram Reference Model Code Identification page for model code information For online model code to part number crossover www aventics com...

Page 18: ...005 24VAC 50 60Hz R432011990 P 048835 00006 Coil Only Description Part Number Old Part No Size 1 2 Quick Release Vlv Kit inc 2 QRV assemblies R432008632 P 026487 00001 Size 1 2 Sol Plunger Kit inc armature assembly R432015687 P 069541 00000 Solenoid Nut Kit Size 1 4 R432008975 P 028462 00000 Size 1 Return Spring R432008995 P 028645 00000 Size 2 Return Spring R434000717 Size 1 Sol Air Pit Piston Ki...

Page 19: ...6353 Port Size 3 8 shown 1825503143 Port Size 1 4 BSPP R432036352 Port Size 3 8 BSPP Includes gaskets and all hardware Includes 1 disc for multiple pressure zone End and Bottom Ported Manifolds 1 4 NPT and 3 8 NPT delivery ports Size A 1 B 1 C 1 D 1 E F G H J K L M N P Q R S T U 1 1 4 3 8 3 8 none 23 18 15 5 30 20 37 5 60 6 10 5 25 45 18 25 13 3 14 7 15 Size V W X Y Z AA AB AC AD AE AF AG AH AJ AK...

Page 20: ...60 psi R432009190 Port 1 3 30 psi SIZE 1 ACCESSORIES Sandwich Flow Controls Meter Out Ports 5 3 Our flow controls sandwich between the valve and subbase eliminating the need for addition piping and external controls for both working ports Adjustment is with a knob on each side thread along with our two stage needle design ensures excellent control Kit includes flow control 1 gasket 1 and screws 4 ...

Page 21: ...liary pressure supply blocked from manifold base port 1 channel R432015768 auxiliary pressure supply open to valve AND mani fold base port 1 channel 1 4 18 NPT INLET Dimensions Height 1 19 30 2mm Maximum Overall Length 3 45 87 6mm NOTICE Dual Accessory Bolt Kit Order Bolt Kit R432015950 to mount Sandwich Auxiliary Pressure Block R432015767 with a Sandwich Flow Control R432015347 SIZE 1 Blanking Pl...

Page 22: ... gaskets and all hardware Includes 1 disc for multiple pressure zone NOTE Not intended for use with Air Pilot valves For manifolds for Air Pilot Valves see page 33 Part No R432036356 Port Size 1 2 NPT R432031845 Port Size 3 8 NPT shown 1825503146 Port Size 3 8 BSPP R432036355 Port Size 1 2 BSPP ISO SIZE 2 SUBBASES ISO SIZE 2 MANIFOLDS Manifold Station Segment Part No R432037642 1 2 NPTF side 1 2 N...

Page 23: ...tions within a manifold where a particular pressure is required for one or more valves Our regulator controls inlet pressure through to each cylinder port or delivery port pressures independently A relieving type the knob will also lock into a given position Kit includes regulator 1 gasket 1 and screws 4 Port Regulation Part Number 10 120 psi 1 R422103092 2 R422103093 Dimensions Height 2 00 50 9mm...

Page 24: ...R432015769 Part No R432015770 Allows 3 or more pressures to be applied to the same manifold assembly See manifold assembly page R432015769 auxiliary press Supply blocked from manifold base port 1 channel R432015770 auxiliary press Supply open to valve AND manifold base port 1 channel NOTICE Dual Accessory Bolt Kit Order Bolt Kit R432000880 to mount Sandwich Auxiliary Pressure Block R432015769 with...

Page 25: ... 32 53 100 88 37 80 38 36 24 5 20 5 88 Size V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN AP 3 183 164 7 99 72 73 30 5 28 22 96 22 46 3 25 1 11 2 6 8 6 8 15 8 22 5 6 3 9 3 Silencers 1 2 NPT Silencer Part No R432011952 3 4 NPT Silencer Part No R432012059 Manifold Station Segment Part No R432037644 3 4 NPTF side 3 4 NPTF bottom R432037643 3 4 BSPP side 3 4 BSPP bottom Left End Plate Part No R4320...

Page 26: ...der port or delivery port pressures independently A relieving type the knob will also lock into a given position Kit includes regulator 1 gasket 1 and screws 4 Port Regulation Part Number 10 120 psi 1 R422103096 2 R422103097 Dimensions Height 2 76 70mm Max Overall Length 11 37 288 8mm Optional design w o gauge 1 8 NPT gauge port R432009194 Port 1 5 60 psi R432009195 Port 1 3 30 psi Part No R422103...

Page 27: ... 30 3 23 2 17 2 28 1 18 2 20 59 47 2 13 1 10 2 05 5 59 31 35 mm 215 160 82 55 58 30 56 15 12 54 28 52 142 8 9 Includes gaskets and all hardware ISO SIZE 4 MANIFOLDS Manifold Station Segment Part No R432039362 3 4 NPTF bottom 8985041422 3 4 BSPP bottom End Plate Kit Part No R432039363 1 NPTF 8985041442 1 BSPP SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 28: ...t 1 and screws 4 Dimensions Height 0 94 Maximum Overall Length 7 75 Width 3 00 Part No R432009004 Single Subbase side ported 1 NPT ports TOP VIEW DIM A B C D E F G H J IN 7 32 3 15 2 44 71 26 6 77 2 28 1 97 4 17 mm 186 0 80 0 62 0 18 0 6 5 172 0 58 0 50 0 106 0 DIM K M N P R S T IN 1 97 4 57 1 85 1 10 3 15 1 58 33 mm 50 0 116 0 47 0 28 0 80 0 40 0 8 5 Metric manifolds and subbases are available fr...

Page 29: ...n segment kit comes complete with pipe plugs to block unused delivery ports fastening hardware and a gasket The gasket is placed between each station segment The standard sealing gasket A GASKET PART NUMBER R432008985 including has windows open for ports 1 3 5 END PLATE KITS R432015316 Consists of two end plates complete with pipe plugs to block unused supple and exhaust ports fastening hardware a...

Page 30: ... R432015318 Manifold Station Segment Part Number R432015319 End Plates Includes both ends Air Pilot Valve Manifolds Size 1 3 AVENTICS END PORTED MANIFOLDS STATION SEGMENT Each station segment kit comes complete with hardware seals and a sealing plate The sealing plate is placed between each segment to ensure sealing between the Buna N gaskets The standard sealing plate PLATE A included has windows...

Page 31: ...PT Delivery Ports Part No R432015492 End Plates includes both ends DIM NUMBER OF VALVES 2 3 4 5 6 7 8 IN mm IN mm IN mm IN mm IN mm IN mm IN mm 8 10 205 7 10 90 276 9 13 70 348 0 16 50 419 1 19 30 490 2 22 10 561 3 24 90 632 5 B 6 38 162 1 9 18 233 2 11 98 304 3 14 78 375 4 17 58 446 5 20 38 517 7 23 18 588 8 A Air Pilot Valve Manifolds Size 1 3 SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 32: ...d Air Connection Nominal diameter Application Display range Operating pressure Scale value Part No Size Location R 1 8 Bottom 50 mm 0 10 bar 0 12 bar 0 12 bar 0 2 bar 8901703200 1 G 1 8 Back 40 mm 0 8 bar 0 10 bar 0 10 bar 0 2 bar R412003857 2 1 8 NPT Back 1 58 0 150 psi 0 200 psi 0 200 psi 5 psi R412010064 2 Figure SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Page 33: ...s required if the supply pressure is below the minimum pilot pressure of 29 psi 2 position valves 44 psi for 3 position models or if the customer is using vacuum for supply pressure SIZE 1 GT SERIES VALVE EXTERNAL PILOT CONVERSION SIZE 2 GS SERIES VALVE EXTERNAL PILOT CONVERSION For external pilot conversion remove gasket from valve body as shown in Figure 1 and 2 Flip gasket end to end so that Ta...

Page 34: ...ted by the symbol of the operator chosen As you can see by the diagram below each outside operator gasket can be rotated in one of four positions details A B C or D Also shown is the common pilot gasket which can be rotated in two positions details E F This gasket should always be in the E position except for double solenoid external pilot with a common pilot Port 12 or 14 must be used for the com...

Page 35: ...rom the subbase and remove the bottom gasket as shown in Figure 1 and 2 Flip the gasket end to end so the internal pilot hole will be covered by the gasket as shown in Figure 3 remove tab B as shown in Figure 3 Remount valve to base Dual Pressure Valve Conversion Instructions Sizes 3 4 Convert to external pilot according to instructions on previous page then follow instructions at top right of thi...

Page 36: ...n Lighted STRAIN RELIEF CONNECTORS Lighted 8941004702 Old Part No H 894100 04702 Part No Old Part No R432013878 P 067854 00000 110 VAC R432013879 P 067855 00000 230 VAC R432013880 P 067857 00000 12 VDC R432013881 P 067858 00000 24 VDC R432008426 P 026079 00000 24 VAC Solenoid Connectors for Series 840 Series 579 Series TC Valves ONLY Form C 15MM VOLTAGE lighted version PART NO OLD PART NO 110 VAC ...

Page 37: ...should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major repair as a result of the one million cycles one year or routine inspection the device must be disassembled cleaned ins...

Page 38: ...data specified only serve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not re lease the user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging Pages from SC 200 2016 04 online ve...

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