Avenger 160 STREET Manual Download Page 30

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* It is strongly recommended to use only recommended grade of oil.

** As applicable to model

*** More frequent cleaning is required while driving in dusty environment.

C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate

Note :

Periodic parts / lubricants as per periodic maintenance & chart are mandatory & the same is

chargeable to customer.

Periodic Maintenance & Lubrication Chart

Summary of Contents for 160 STREET

Page 1: ...otice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto date to do modifications on the vehicle parts or accessories as may be convenient and neces...

Page 2: ...ubrication Wet sump forced Cooling System Air cooled Starting Aid Electric Starter Brakes Front Brake Hydraulic disc brake Rear Brake Mechanical expanding shoe Fuel Tank Capacity Full 13 liters Reserve 3 8 liters Dimensions Length 2186 mm Width 806 mm Height 1070 mm Wheel base 1480 mm Ground clearance 169 mm Tyre Size Front 90 70 17 49P Tubless Rear 130 90 15 66P Tubless Tyre Pressure 2 Front 1 5K...

Page 3: ...BS unit for Front brake is fitted on this vehicle ABS System Information Always maintain a safe distance between you and objects ahead Vehicle speeds should always be reduced during extreme road conditions The braking distance for motorcycle equipped with an anti lock braking system may be longer than for those without it on rough road conditions During these conditions the vehicle should be drive...

Page 4: ...he unique alpha numeric codes to identify your particular vehicle from others of the same model and type Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric 11 Digits Frame Number Location On Side of Steering Tube Alpha Numeric 17 Digits Identification Data ...

Page 5: ...arts Front Fork Fuel Tank Cap Rear Shock Absorber Grab Handle Pillion Back Rest Digital Speedometer Headlamp with DRL Pillion Foot Rest Brake Pedal Brake Disc Visor Number plate Lamp Sensor Disc Front Sensor Disc Rear ...

Page 6: ... this position move the handle bar to Right to release the lock Pull the key out Key A common key is used for Ignition lock Steering lock Fuel tank cap Side cover lock 5 Steering cum Ignition Lock Ignition Lock It is located at right side of the frame below Fuel Tank It has 2 positions The key can be removed from switch only in OFF position Key Function Position Engine off All Electrical circuits ...

Page 7: ... cap insert key in lock Turn it clockwise and lift fuel tank cap To lock Fuel Tank Cap insert key in lock and press fuel tank cap Click sound ensures cap is fully locked Remove key Precaution Dont attach metallic Key chain as it may damage paint plating of petrol tank tank cover Don t put PVC Rexin cover on petrol tank Note In case petrol spills on to tank ensure that tank is cleaned with a clean ...

Page 8: ...tor glows When vehicle speed is more than 5 Km h the ABS indicator goes off if this indicator glows while vehicle is running it means there is problem in ABS unit 7 Turn Signal Indicator LH RH It blinks when Turn signal switch is turned to L R side 8 Neutral Indicator Light When transmission is in neutral the neutral indicator light will glow 9 Fuel Level Indicator It shows approx available fuel i...

Page 9: ...he third digit TRIP icon 0 to 999 9 KM Rolls over to zero after 999 9 Km continue updating Trip ODO shall update simultaneously 8 Trip Meter Reset Press Mode Set button together for more than 2 sec for selecting resetting TRIP Speedometer Setting Mode button 1 Press mode button for less than 2 sec Press mode button for more than 5 sec Mode changes from ODO TRIP ODO TRIP meter reading will reset to...

Page 10: ... can be selected with this switch High Beam Low beam B Turn Signal Switch When the turn signal switch is turned to Left or Right the corresponding turn signals flash on off To stop blinking push the switch in release C Horn Button Press button for sounding horn Control Switches High Low Headlamp Effect of beam Switch Status Pass Switch Low beam Low beam ON Hi beam ON Hi beam Hi beam ON No change A...

Page 11: ...nsity Day Time Running Light Day Time Running light is provided inside headlamp Day Time running light gets ON High intensity when ignition switch turned to ON position After headlight is turned to ON position intensity of DRL LED s will get reduced Igntion Switch ON ON DRL ON High Intensity ON Low Intensity Light Switch OFF ON Head Light OFF ON Note The inside of the lamp lens might fog up after ...

Page 12: ...ment of Side Cover RH Match Side Cover rear bullet D with bracket E located on chassis slide toward front Match Side Cover front bullet with slot F press side cover by other hand for positive engagement of bullet of side panel with tank slot Match Side Cover lock properly Insert the key into the cover lock A turn the key anti clockwise CAUTION Ensure tool kit is inserted properly into compartment ...

Page 13: ...touch with Bajaj dealer get it charged immediately CAUTION Remove cover as described above Otherwise the lugs may break Tool Kit Location Tool kit is located in tool kit compartment Lid is provided inside RH side cover First Aid Kit Location First aid kit is to be stored along with tool kit in the slot provided near battery CAUTION Ensure tool kit is inserted properly into compartment Battery Tool...

Page 14: ...brake vehicle Drive Chain slack of 25 to 35 mm adequately lubricated Function of all lights horn Clutch lever play 2 to 3 mm Smooth steering movement without restriction Both stand return to their fully up position Correct inflation pressure in both tyres Adequate tyre tread depth no cracks cuts Correct rear viewing span adjustment of mirror Before riding motorcycle be sure to check following item...

Page 15: ... choke to OFF position Note When the engine is already warm on 0 hot days Higher than 35 C open the throttle part away instead of using the choke then start the engine CAUTION Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Wait for 15 seconds between each operation of the starter which will facilitate battery to recover NOTE The motorcycle is...

Page 16: ...eaving the clutch engaged except where shifting gears so that the engine braking will help slow down the motorcycle Shift down one gear at a time so that you are in Neutral when you come to a complete stop When stopping always apply both brakes at the same time De clutch as necessary to keep the engine from stalling Never lock the brakes or it will cause the tyres to skid When cornering use brakes...

Page 17: ...ively Do not start moving or rev the engine immediately after starting Run the engine for a minute at idle speed to give the oil a chance to work up into the engine 16 Stopping the Vehicle Close the throttle completely Shift the transmission in to neutral Bring the vehicle to complete stop Turn the ignition switch off Parking the Vehicle Support the motorcycle on a firm level surface with the cent...

Page 18: ...le good driving can contribute a lot to the saving of Fuel Following are a few simple fuel saving tips Good Riding Habits Ride smoothly steadily at an optimum driving speed of 40 to 50 Km h Avoid harsh braking Change the gear judiciously according to the speed load requirement Don t overload the vehicle above the specified payload Use the accelerator judiciously Cut off the engine if you want to s...

Page 19: ...al electronic parts Do not obstruct engine cooling by adding mud protection sheet from front Safe Riding Tips Always wear Helmet while riding Your helmet should conform to appropriate Safety standards T h o r o u g h l y r e a d t h e instructions given in this manual and follow them carefully Avoid unnecessary accessories for the safety of both rider and other motorists Get familiar with and foll...

Page 20: ...l if the oil level is below lower level mark Engine Oil Capacity Refill at servicing 1000 ml During engine overhaul 1100 ml CAUTION It is most important to adhere to recommended grade frequency of oil change for the purpose of long life of critical engine components For details refer periodic maintenance chart Do not reuse drained oil Contact your Dealer for proper disposal of drained engine oil R...

Page 21: ...o an Authorised battery Bajaj dealer for proper disposal When low battery icon pops up on speedometer display it is advised to get in touch with Bajaj dealer get it charged immediately How to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more than 5 sec After 3 successive cranking wait for 15...

Page 22: ...arest puncture repair shop for removing puncture Tyre Pressure Keep appropriate tyre pressure to increase life of the tyre for better fuel consumption Note Incase the motorcycle is fitted with imported tyres compliance to respective indian standard central motor vehicle rules has been ensured Front 21 PSI Rear Solo 21 PSI Rear with Pillion 25 PSI Avenger 160 Street Wheel Puncture Visit nearest kno...

Page 23: ...d parts cleaning Do s Use Colin or dish washing detergent solution for cleaning 1 spoon in bucket Remove foreign substances like insect remains road debris using a soft brush Use microfiber cleaning cloths Ex Muslin cloth for painted parts cleaning Don ts Do not use wax spray products made for normal glossy paint for cleaning Do not use products that are even mildly abrasive such as polishes glaze...

Page 24: ... outer electrode carefully Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos CHAMPION RG4HC 0 8 to 0 9 mm Drive Chain Slackness Chain slackness will have to be adjusted whenever required Std Chain slackness 25 35 mm Marking on chain adjusters should be identically positioned on both sides Periodic Maintenance Information ...

Page 25: ...O ring Chain Lubrication Park vehicle perpendicular to the ground on level surface as mentioned in page no 17 Clean the chain bye using lint free cloth if excessive mud slush found approach Bajaj Service Center for proper cleaning Shake the can vigorously by holding vertically upright till the noise of steel ball inside heard uniformly Hold spray can at the back of rear sprocket with extension tub...

Page 26: ...g Air cleaner element cover O ring 1 2 3 4 5 6 7 Use recommended Molycote grease L CL A R CL A CL A CL R CL CL CL CL CL CL CL CL CL CL R ü ü ü ü ü ü ü SAE 20W50 API SL JASO MA Grade Replace at every 5000kms And top up at every 2500 Kms If required C R R R R R R R R 2nd 3rd 4th 5th 6th 7th 500 750 4500 5000 9500 10000 14500 15000 19500 20000 24500 25000 29500 30000 R R Remarks Foam Paper as applica...

Page 27: ...ms C R C A Fuel pipe C R CL L A 9 11 12 Servicing Kms C CL L A 1st 500 750 C CL L A 2nd 4500 5000 C C A CL L A 3rd 9500 10000 R CL L A 4th 14500 15000 C R C C A CL L A 5th 19500 20000 C CL L A 6th 24500 25000 R C A Engine air breather tube C C C C C C C C CL L A 7th 29500 30000 Remarks Check replace if required Replace if damaged Silencer drain hole cleaning CL CL CL CL CL CL CL Brake lining or pa...

Page 28: ...tie bands clamps tightness C A L T C A L T C A L T C A L T C A L T C A L T C A L T C A L T 19 Ignition switch barrel cleaning Use recommended WD40 or equivalent spray C CL C CL C CL C CL C CL C CL C CL C CL 21 Steering play C A C A C A C A C A C A C A C A 22 Steering stem bearing Cap steering bearing Plastic Main stand side stand pin Check replace if damaged Use HP Lithon RR3 or equivalent grease ...

Page 29: ... 30000 Remarks 24 Replace if damaged 30 Front fork dust seal area inner pipe cleaning CL CL CL CL CL CL CL Applicable for front fork with rubber bellow 31 All fasteners tightness C T C T C T C T C T C T C T C T SAI system Hoses Check functionality leakage or any other damage C R Replace if cut damaged EVAP Y connector drain tube cleaning CL CL CL CL CL CL CL Applicable for product with EVAP system...

Page 30: ...model More frequent cleaning is required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubricate Note Periodic parts lubricants as per periodic maintenance chart are mandatory the same is chargeable to customer Periodic Maintenance Lubrication Chart ...

Page 31: ... rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air pressure in both wheels Do not apply oil on front brake disc to prevent rusting If the front brake disc rusts during storage do not attempt to clean it with soap water The rust will go off automatically duri...

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