Avdel nG2S 71401 Instruction Manual Download Page 1 | Manualshive

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H y d ro - P n e u m a t i c P o w e r To o l

Genesis

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I n s t r u c t i o n M a n u a l

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Summary of Contents for nG2S 71401

Page 1: ...Hydro Pneumatic Power Tool Genesis Instruction Manual...

Page 2: ......

Page 3: ...Intensifier 71421 02000 s 28 Parts List for 71421 02000 s 29 Priming Oil Details 30 Hyspin VG 32 Oil Safety Data 30 Priming Procedure 31 Fault Diagnosis Symptom Possible Cause and Remedy 32 LIMITED W...

Page 4: ...g to adjust fit or remove a nose assembly 8 Do not operate a tool machine that is directed towards any person s or the operator 9 Always adopt a firm footing or a stable position before operating the...

Page 5: ...e 5 5 bar 10 88 kN Cycle time Approximately 1 second Noise Level 75 dB A Weight Without nose equipment or intensifier 0 88 kg Vibration Less than 2 5 m s2 Intensifier Ratio 44 1 Dimensions in millimet...

Page 6: ...26 If a swivel head is fitted the same base tool must be adapted See details page 15 This single nose assembly will allow placing of non aerospace fasteners by simply selecting the appropriate nose ti...

Page 7: ...ol If using a standard nose assembly the fastener should remain held in by the vacuum system Bring the tool with the fastener to the application so that the protruding fastener enters squarely into th...

Page 8: ...iles assemble Nose Assembly onto the tool piston via the Male T Adaptor item 1 pages 26 27 Not applicable to Type 2 and 3 Nose Assemblies Screw the nose tip into Nose Casing 1 and tighten with spanner...

Page 9: ...8 5 32 3 16 3 16 1 8 5 32 3 16 1 8 5 32 3 16 3 16 3 16 1 8 5 32 3 16 3 16 3 16 1 8 5 32 3 16 1 8 5 32 3 16 4 8 3 3 2 9 4 8 3 3 2 8 3 3 2 8 3 3 3 3 4 1 4 1 3 3 2 8 4 5 2 8 3 3 2 8 4 8 3 3 3 3 3 3 2 8 4...

Page 10: ...2 7 12 7 12 7 12 7 12 7 12 7 71210 16102 71210 16106 71210 16110 71210 16103 71210 16107 71210 16111 71210 16104 71210 16108 71210 16112 71210 16114 71210 16115 71210 16116 71210 16105 71210 16109 712...

Page 11: ...2 27 43 3 Fit Jaw Spreader Housing 9 together with O Ring 10 supplied with Type 2 and 3 Nose Assemblies The Jaw Spreader Housing 9 must be tightened onto Head Piston 27 trapping Vacuum Sleeve 43 fina...

Page 12: ...01 7 SPRING 07500 00418 8 LOCKING RING 07340 00327 9 JAW SPREADER HOUSING 71210 02101 10 O RING 07003 00277 T Y P E 3 N O S E T I P S COMPLETE TOOL PART NUMBER precede with 71401 00 1 In inches then i...

Page 13: ...EXTENSION NON QUICK RELEASE 71210 20300 ADAPTOR 71213 20101 STEM DEFLECTOR 07340 00342 SEALED NUT 71213 02200 STEM DEFLECTOR 71210 20100 Extension 1 3 27 43 07340 00342 STEM DEFLECTOR 71213 20101 ADA...

Page 14: ...07490 04602 07340 00213 07490 04602 07340 00213 07490 04602 07340 00213 07340 00213 07340 00213 07340 00213 07340 00229 07340 00229 07340 00213 07340 00229 07340 00229 07498 04401 07498 04401 07340 00...

Page 15: ...7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 6 35 6 35 7 62 7 62 7 87 7 87 7 87 7 87 5 08 5 08 5 08 6 6 6 6 8 13 8 13 4 75 6 35 7 92 7 87 7 87 7 87 7 87 07346 03000 07346 03100 07346 03100 07346 03200 0734...

Page 16: ...y 5 F Lubricate Rollers 8 and ENSURE that they will freely rotate in the holes of Adaptor 9 If necessary ream the holes G Position Spring Clip 7 over Adaptor 9 past the holes for the rollers and rotat...

Page 17: ...tem on page 16 While nose tips and jaws will vary for each swivel head other components remain constant within each type of head See table below For nose tips and jaws part numbers see pages 9 10 and...

Page 18: ...deflector must be fitted to the tool unless using a swivel head is fitted Ensure that Rotary Valve 48 is correctly adjusted for fastener retention see Operating Procedure page 7 Stem Collector Bottle...

Page 19: ...in the aquatic environment However due to the physical form and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye conta...

Page 20: ...ntled and new components should be used where worn damaged or recommended All O rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or Molykote 111 for hydr...

Page 21: ...Lip Seal 9 onto the insertion rod ensuring correct orientation Locate the guide tube into the head of the tool and push the insertion rod with the seal in place through the guide tube Pull the inserti...

Page 22: ...55m grease Ensure Rotary Valve 48 is assembled in correct orientation to align valve pins with forks on the Trigger Assembly 39 See illustration below Item numbers in bold refer to the General Assemb...

Page 23: ...the step face in Housing 5 Slide Plate Shut Off 3 into the assembled parts 1 2 4 and 5 Retain parts in place using grease Molykote 55m Place O Ring 4 into the recess of Cover Plate 6 retain in positio...

Page 24: ...push out Intensifier Piston Rod 59 together with O Ring 100 Piston Stop 99 Intensifier Air Piston 60 O Ring 61 and Nut 65 Remove Seal Plug 74 with spanner 07900 00717 Insert the 1 4 diameter rod thro...

Page 25: ...Notes 25...

Page 26: ...71401 02000 s Section B B Section A A 48 49 31 B B 1 2 3 11 10 12 5 Assy 6 7 9 28 29 Assy 38 40 Assy 39 43 42 41 18 Assy 27 26 15 16 17 13 14 X 8 21 23 19 Assy 20 Assy 22 25 24 4 30 32 33 34 35 A 36 3...

Page 27: ...1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 LIP SEAL HEAD PISTON O RING HANDLE ASSEMBLY O RING O RING THIN NUT BONDED SEAL GATOR HOSE A...

Page 28: ...al Assembly of Intensifier 71421 02000 s 70 69 68 67 66 65 64 63 62 61 60 57 58 56 55 82 83 75 76 77 76 75 74 72 71 59 73 79 78 VIEW A 99 100 97 97 96 98 95 94 81 80 87 88 89 102 86 85 90 103 91 92 93...

Page 29: ...DOUBLE MALE CONNECTOR SEAL BODY ASSEMBLY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 1 2 1 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 NON RETURN VALVE GASKET MALE HOSE C...

Page 30: ...requires no immediate attention Short term contact requires no immediate attention INGESTION Seek medical attention immediately DO NOT induce vomiting EYES Irrigate immediately with water for several...

Page 31: ...the trigger and hold for 2 seconds before releasing Oil will be drawn into the system from the reservoir Repeat this last step until the oil expelled out of the non return valve is totally clear of ai...

Page 32: ...ssembly Identify and replace 9 10 12 Jaws will not release Build up of dirt inside the nose assembly Service nose assembly 8 broken stem of Jaw housing nose tip or nose casing fastener not properly se...

Page 33: ...Notes 33...

Page 34: ...Notes 34...

Page 35: ...SO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the Machine Directive 89 392 EC as amended by Directive...

Page 36: ...acument com ITALY Avdel Italia S r l Viale Lombardia 51 53 20047 Brugherio MI Tel 39 039 289911 Fax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1...

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