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Avdel 7412, Instruction Manual

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Avdel 7412 Instruction Manual Download Page 17

15

Note: The complete clutch can be ordered as an assembly part number 08412-00380.

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08412-00208

08412-00206

08412-00205

08412-00246

08412-00248

08412-00203

08412-00243

08281-00405

08410-00266

08550-00402

08412-00252

08430-00230

08446-00448

08446-00403

08446-00402

08414-00209

08410-00203

08410-00205

08410-00250

08410-00207

08410-00245

08410-00246

08410-00247

08410-00244

08412-00234

08415-00236

08410-00242

08412-00231

08550-00405

08550-00411

08550-00406

WASHER

GEAR

BEARING

SPACER

WASHER

SPRING

DRIVEN PLATE

DRIVEN JAW

BALL

PIN

CLUTCH HOUSING

CLUTCH SPRING

CLUTCH SPINDLE

ADJUSTMENT PLATE ASSEMBLY

ADJUSTMENT NUT

'O' RING

RING GEAR

PLANET GEAR SHAFT

PLANET GEAR

PLANET GEAR SPINDLE

BEARING

PLANET GEAR

PLANET GEAR SHAFT

SPACER

FRONT END PLATE

ROTOR CYLINDER

ROTOR BLADE

PIN

CIRCLIP

VALVE COVER

SPRING

  

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2

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1

6

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4

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5

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08550-00412

08550-00404

08550-00407

08441-01002

08434-00202

08550-00423

08550-00408

08550-00414

08550-00409

08433-00221

08550-00413

08550-00422

08430-00209

08520-00215

08412-00236

08550-00421

08412-00237

08550-00420

08550-00416

08550-00419

08550-00410

08550-00417

08524-00205

08524-00204

08412-00242

08524-00203

08412-00241

08410-00209

08430-00703

08410-00248

08410-00208

BUSH

LEVER

VALVE

PIN

'O' RING

FILTER

SILENCING DISC

CIRCLIP

INLET BODY

NIPPLE

SPRING

BACKHEAD

BAIL

'O' RING

SEAL

SPRING

SCREW

RETAINING CLIP

RETAINING PIN

REVERSE VALVE

GASKET

MOTOR HOUSING

BEARING

REAR END PLATE

SLEEVE

ROTOR

BEARING

SPACER

NEEDLE BEARING

SPACER

RETAINING RING

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08410-00249

08410-00206

08410-00251

08410-00252

08410-00204

08550-00403

08410-00256

08410-00263

08446-00412

08410-00264

08430-00223

08410-00268

08430-00221

08412-00244

08412-00249

08412-00250

08412-00251

08412-00245

08412-00247

08412-00217

08412-00219

08412-00220

08412-00209

08412-00207

08412-00253

08415-02121

08446-00414

08551-00402

07900-00354

RING GEAR

NEEDLE BEARING

SPACER

BEARING

PLANET GEAR SPINDLE

COVER

RETAINING RING HALF

RING

THRUST PAD

DRIVE JAW

KEY

BEARING

BALL

DRIVE SHAFT

SHIMS 'A'

SHIMS 'B'

SHIMS 'C'

RIGHT ANGLE HEAD

SHIM

SHAFT

SPRING

SLEEVE

SCREW

NEEDLE BEARING

NAMEPLATE

PIN

CHUCK KEY

PROTECTIVE CAP

TIE ON SAFETY LABEL

1

2

1

1

1

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2

1

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16

1

AS REQUIRED

AS REQUIRED

AS REQUIRED

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NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

NOT SHOWN

ITEM

PART Nº

DESCRIPTION

QTY

SPARES

ITEM

PART Nº

DESCRIPTION

QTY

SPARES

ITEM

PART Nº

DESCRIPTION

QTY

SPARES

07412-00400 PARTS LIST

Summary of Contents for 7412

Page 1: ...Instruction Manual Threaded Insert Power Tool Pass onto user to read and keep for reference 07412 ...

Page 2: ...formation always consult Avdel AIR PRESSURE Minimum Maximum 5 7 bar 70 100 lbf in2 FREE AIR VOLUME REQUIRED 5 5 bar 80 lbf in2 288 litres min 10 ft3 min MOTOR SPEED 75 lb in2 350 RPM CYCLE TIME Approximately 5 seconds NOISE LEVEL 75 dB A WEIGHT Without nose equipment 1 3 kg 2 86 lb VIBRATION Less than 2 5 m s2 8 ft s2 S P E C I F I C A T I O N S F O R 0 7 4 1 2 T O O L ...

Page 3: ...mbly Parts List 14 15 CO N T E N T S 1 S A F E T Y General 2 Specific to 07412 Tool 3 F A U L T D I A G N O S I S N O S E E Q U I P M E N T S E R V I C I N G Air Supply 5 Operating Procedure 6 Clutch Adjustment Accessories 7 P U T T I N G I N T O S E R V I C E General 4 I N T E N T O F U S E Tool Dimensions 4 ...

Page 4: ...PERSONNEL ANY DISMANTLING PROCEDURE SHALL BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES DO NOT DISMANTLE THIS TOOL MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS THE TOOL MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION IN THE U K THE HEALTH AND SAFETY AT WORK ETC ACT 1974 A...

Page 5: ... PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY AND CLEAN FOR BEST POSSIBLE GRIP WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE TRIGGER LEVER TO AVOID INADVERTENT START UP ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS OPERATING PARTICULARLY DURING THE REVERSING SEQUENCE GRIP THE TOOL FIRML...

Page 6: ... 9 to select a complete tool which will be fitted with the correct nose equipment for the threaded insert selected It is also possible to order the base tool only part number 07412 00400 For details of nose equipment see pages 8 and 9 4 IN T E N T O F U S E Dimensions shown in bold are millimetres Other dimensions are in inches 47 12 1 09 28 1 38 35 89 3 5 54 2 13 30 1 19 37 1 44 31 1 22 12 5 318 ...

Page 7: ...g effective pressure rating of 150 of the maximum pressure produced in the system or 10 bar whichever is the highest Air hoses should be oil resistant have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged All air hoses MUST have a minimum bore diameter of 6 4 millimetres or 1 4 inch Read servicing daily details page 10 8 6 4 2 0 10 ...

Page 8: ...rew will screw and collapse the insert To release the tool from the insert press the reverse valve button item 51 page 15 whilst still holding the throttle lever down The drivescrew will reverse out of the insert OPTION 2 Ensure that the correct nose equipment is fitted Connect the tool to the air supply Screw the insert lip first onto the drivescrew of the tool With the insert on the tool locate ...

Page 9: ... will occur and extensive wear on the drivescrew may lead to fracture I M P O R T A N T The air supply to the tool must be disconnected when adjusting the torque of the clutch Slide round the cover of the clutch housing item 68 page 15 until you can see the serrations of the adjustment nut of the clutch item 15 page 15 Using the clutch adjuster key supplied with the tool turn the adjustment nut cl...

Page 10: ...tted to the base tool Insert drive shaft 5 into head of tool Place washer 2 onto drive screw 4 then bearing washer 3 and second washer 2 as shown on illustration below Lubricate as per servicing instructions below Slide nose 1 onto drive screw 4 noting orientation Push this sub assembly onto the drive shaft aligning the hexagon of the drive shaft with the hexagonal hole in the drive screw Screw on...

Page 11: ...5 07412 03803 07412 03804 07412 03805 07412 03306 07412 03304 07412 03805 07412 03306 07412 03304 07412 03304 07412 03804 07412 03804 07412 03805 07412 03805 07412 03803 07412 03804 07412 03306 07412 03304 07412 03306 07412 03306 07412 03304 07412 03304 07412 03804 07412 03804 07420 04106 07410 04803 07420 04708 07420 04106 07410 04306 07420 04304 07420 04106 07410 04306 07420 04304 07420 04304 07...

Page 12: ...itted drain it Check that the nose equipment is correct W E E K L Y Fully dismantle and service nose equipment see intructions page 8 Lubricate the clutch spring with high pressure grease eg Shell Alvania E P I Check the clutch torque setting see procedure in clutch section page 7 Check for air leaks in the air supply hose and fittings 10 SE R V I C I N G T H E T O O L For lubricating internal too...

Page 13: ...ecessary to remove the nose equipment For simple removal instructions see the nose equipment section page 5 8 and 9 For total tool servicing we advise that you proceed with dismantling the sub assemblies in the order shown on pages 11 12 and 13 RIGHT ANGLE HEAD Grip the tool in a vice gripping on the flats of backhead 43 Unscrew the locking cap and remove the nose washers bearing washer drive scre...

Page 14: ...assembly will slide out Return the tool to the vice then unscrew motor housing 53 with plastic sleeve 56 from backhead 43 remove gasket 52 Do not seperate plastic sleeve and motor housing This leaves the backhead assembly the motor assembly and the front and inner gear assembly to be dismantled using a strap wrench if necessary Pull the sides of bail 44 apart to spring it out of its retaining hole...

Page 15: ...sing Front end plate 25 and rear end plate 55 that abut the rotor cylinder 26 are clean and free from burrs and surface marking If necessary lap faces that abut the rotor cylinder on a flat fine grade of abrasive paper Press bearings into front and rear end plates 25 55 Support the bearings in the rear end plate 55 on its inner ring and tap the rotor on its splined end with a soft hammer into the ...

Page 16: ... 79 75 73 76 80 6 7 8 10 72 70 69 67 68 71 74 63 65 66 64 21 61 60 59 58 57 55 53 48 46 62 54 56 51 50 49 44 45 47 52 12 14 15 13 11 9 17 19 18 16 20 21 22 21 25 26 36 34 38 40 41 42 43 24 23 27 28 29 30 31 32 33 35 37 39 5 4 3 81 82 83 2 1 84 85 86 21 ...

Page 17: ...410 08550 00417 08524 00205 08524 00204 08412 00242 08524 00203 08412 00241 08410 00209 08430 00703 08410 00248 08410 00208 BUSH LEVER VALVE PIN O RING FILTER SILENCING DISC CIRCLIP INLET BODY NIPPLE SPRING BACKHEAD BAIL O RING SEAL SPRING SCREW RETAINING CLIP RETAINING PIN REVERSE VALVE GASKET MOTOR HOUSING BEARING REAR END PLATE SLEEVE ROTOR BEARING SPACER NEEDLE BEARING SPACER RETAINING RING 1 ...

Page 18: ...ufficient air pressure volume Adjust air pressure volume Inserts out of grip Select correct insert Lack of lubrication on insert Change batch of inserts Lack of lubrication on drive screw Lubricate drive screw correctly see page 6 Standard Nutserts only Insert thread restricted Change Inserts Drive screw thread worn Replace drive screw Incorrect insert drive screw Replace with correct insert drive...

Page 19: ...type 07412 Serial Nº to which this declaration relates is in conformity with the following standards or other formative documents EN292 part 1 and part 2 ISO 8662 part 1 and part 7 ISO 3744 and PNEUROP test code PN8TC1 ISO PREN792 part 6 following the provisions of the Machine Directive 98 37 EC This box contains a power tool which is in conformity with Machines Directive 98 37 EC The Declaration ...

Page 20: ...ax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81 45 947 1200 Fax 81 45 947 1205 Email info acument co jp SINGAPORE Acument Asia Pacific Pte Ltd 05 03 06 Techlink 31 Kaki Bukit Road 3 Singapore 417818 Tel 65 6840 7431 Fax 65 6840 7409 Email Tlim acument com SOUTH K...

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