
10
For all servicing we recommend the use of the service kit below (part number 07900-03400) supplied in its own plastic case.
M A I N T E N A N C E
Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or
recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
I M P O R T A N T
Safety Instructions appear on pages 2 & 3.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Item
numbers in bold
refer to the general assembly and parts list page 12 and 13.
Before proceeding with dismantling, empty the oil from the tool by removing handle plug
4
and bonded seal
5
. Empty oil into a suitable
container.
Prior to dismantling the tool it is necessary to remove the nose assembly. For simple removal instructions see the nose assemblies section, page 8.
For total tool servicing we advise that you proceed with dismantling of sub-assemblies in the order shown opposite.
ITEM PART Nº
DESCRIPTION
Nº OFF
SERVICE KIT
ITEM PART Nº
DESCRIPTION
Nº OFF
SERVICE KIT
(Continued)
07900-00001
SPRING COMPRESSOR
1
07900-00002
SPANNER FOR HEAD PISTON
1
07900-00004
CIRCLIP PLIERS
1
07900-00005
PLUG
1
07900-00006
'O' RING ASSEMBLING TOOL
1
07900-00008
7
/
16
" x
1
/
2
" SPANNER
1
07900-00009
3
/
32
" SPANNER
1
07900-00010
PIN PUNCH
1
07900-00012
9
/
16
" x
5
/
8
" SPANNER
1
07900-00013
1
/
8
" ALLEN KEY
1
07900-00015
5
/
8
" x
11
/
16
" SPANNER
1
07900-00018
PISTON EXTRACTOR
1
07900-00427
SLIDING OFFSET HANDLE
1
07900-00087
SOCKET ASSEMBLY
1
07900-00092
3
/
4
" x
7
/
8
" SPANNER
1
07992-00020
80g TIN MOLYLITHIUM GREASE EP 3753
1
07900-00151
'T' HANDLE EXTENSION
1
07900-00192
PRIMING PUMP
1
07900-00078
5
/
32
"
ALLEN KEY
1
07900-00203
TORQUE WRENCH
1
07900-00401
ADAPTOR
1
07340-00306
NOSE CASING
1
07900-00421
13
/
16
"
SPANNER
1
07900-00422
3
/
4
"
SPANNER
1
07900-00638
PRIMING SPACER
1