Avdel 73432-02000 Instruction Manual Download Page 1

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Instruction Manual

Original Instruction

AV™15 Installation Tool – 73432-02000

Hydro-Electric Power Tool

Summary of Contents for 73432-02000

Page 1: ...Instruction Manual Original Instruction AV 15 Installation Tool 73432 02000 Hydro Electric Power Tool ...

Page 2: ... conditions This Limited Warranty is contingent upon 1 the product being installed maintained and operated in accordance with product literature and instructions and 2 confirmation by Avdel of such defect upon inspection and testing Avdel makes the foregoing limited warranty for a period of one hundred and eighty 180 days following Avdel s delivery of the product to the direct purchaser from Avdel...

Page 3: ...e strands and lead to premature hose failure 11 Do not lift the placing tool by the hoses Always use the placing tool handle 12 Do not pull or move the hydraulic pump unit using the hoses Always use the pump unit handle or roll cage 13 The operating pressure shall not exceed 550bar 8 000 PSI 14 Care shall be taken to ensure that spent pintails are not allowed to create a hazard 15 The flexible pin...

Page 4: ...AULIC POWER UNITS MAY NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES ENSURE THAT THERE IS ADEQUATE CLEARANCE FOR THE TOOL OPERATOR S HANDS BEFORE PROCEEDING DO NOT ABUSE THE TOOL BY DROPPING OR USING IT AS A HAMMER KEEP DIRT AND FOREIGN MATTER OUT OF THE HYDRAULIC SYSTEM OF THE TOOL AS THIS WILL CAUSE THE TOOL AND PUMP UNIT TO MALFUNCTION ...

Page 5: ...3 mm 07900 00905 INFALOK 1 2 73432 03200 107 mm 43 mm 07900 00919 73433 03200 107 mm 43 mm 07900 00919 Nose assembly with jaw release Refer to the illustration on page 6 for the identification of the nose assembly dimensions A and B The safety instructions must be followed at all times Placing Tool Specification SPECIFICATION METRIC IMPERIAL Force Pull at stated pull pressure 80 0 kN 17984 7 lbf P...

Page 6: ...ol is fitted with two Hydraulic Hoses and an electrical Control Cable 0 6m in length Additional hydraulic hose and cable extension lengths are available to order separately as required Refer to the table below for the available hose assembly lengths and associated part numbers HYDRAULIC HOSE ASSEMBLY PART NUMBER HOSE LENGTH 07008 00448 5 Metre 07008 00449 10 Metre 07008 00450 15 Metre ...

Page 7: ...lacing tool piston will continue to move towards the rear of the tool until it reaches the end of its stroke The pressure in the pull side will then increase until a preset High Pressure value is achieved at the pump At this point the solenoid valve will automatically de energise and reverse the flow of pressurised oil to the return side of the placing tool In either case pressurised oil will now ...

Page 8: ...e LCD screen on the pump unit will display AVDEL During the boot sequence the pump control system identifies any trigger operation as a potential malfunction and prevents the motor from starting The LCD screen will display BUTTON FAULT in this instance Reset by switching off the power supply for 10 seconds Ensure that the placing tool is positioned below the pump reservoir tanks Depress and releas...

Page 9: ...Check work and remove excessive gap Gap is the space between components of the Joint Gap is excessive if not enough pintail sticks through the collar for the nose assembly jaws to grab onto Put Infalok fastener into hole Slide Infalok collar over pin The beveled end of the collar must be towards the nose assembly and tool Push nose assembly onto pin until the nose assembly anvil stops against the ...

Page 10: ...mbly especially the jaws as described in the relevant nose assembly datasheet Check for oil leaks in placing tool hoses and quick couplers Annually or every 250k operations Every 250 000 cycles the tool should be completely dismantled and new components should be used where worn damaged or as recommended All O rings back up rings and seals should be renewed and lubricated with MolyKote 111 grease ...

Page 11: ...ve the Pin 41 from the Collet Adapter 40 Unscrew and remove the Collet Adapter 40 from the Piston 1 Remove the Deflector 3 from the End Cap 17 Clamp the tool handle in a vice with soft jaws so that the tool is pointing nose down Insert the dowel pins on the End Cap Assembly Tool into the three holes in the End Cap 17 Using a 24 mm A F spanner unscrew and remove the End Cap 17 from the Body 2 Using...

Page 12: ...and from the front until it is free from the recess within Body The Front Seal Gland can then be removed from the back end of the Body Take care not to damage the bore within the Body when doing so Using a small flat screwdriver remove O Ring 23 and Spiral Back up Ring 34 from the external groove on the Front Seal Gland 15 and discard When removing the seals take care not to damage the surface of ...

Page 13: ...ased from the pull side Piston 1 when inserting the Piston Insert the assembled Piston 1 into the rear of the Body 2 and through the assembled Front Seal Gland 15 Push the Piston into the fully forward position until it stops against the Front Seal Gland Hydraulic oil will be expelled from the Hydraulic Hose Pull 19 Remove the spare Quick Coupler Female from the Quick Coupler Male 10 on the Hydrau...

Page 14: ...of Body 2 Pull the Handle Gator over the Protective Sleeve 37 Hydraulic Hoses 18 and 19 and remove Cut the Cable Tie 35 and slide back the Protective Sleeve 37 to expose the fittings on the Hydraulic Hoses 18 and 19 The Hydraulic Hoses can be removed form the Body 2 using 12mm and 14mm spanners The Quick Couplers 10 and 11 can be removed from the Hydraulic Hoses 18 and 19 using 18mm and 24mm spann...

Page 15: ...15 General Assembly of Installation Tool 73432 02000 3 4 2 5 40 7 8 12 1 9 10 11 13 14 ...

Page 16: ...16 General Assembly of Installation Tool 73432 02000 21 22 34 23 24 25 26 27 39 28 29 30 36 31 21 35 37 38 DETAIL B DETAIL C DETAIL D DETAIL E 42 DETAIL F 41 15 1 17 E D 18 19 16 B C F 20 ...

Page 17: ...ND CAP 1 18 07005 10119 HYDRAULIC HOSE RETURN 1 19 07005 10117 HYDRAULIC HOSE PULL 1 20 73430 02024 CLAMP INSERT 1 21 07003 00460 O RING 2 22 07003 00446 WIPER SEAL 1 23 07003 00459 O RING 1 24 73432 02009 FRONT BEARING RING 1 25 07003 00445 ROD SEAL 1 26 07003 00449 PISTON SEAL 1 27 07003 00450 ANTI EXTRUSION RING 2 28 07003 00447 ROD SEAL 1 29 73432 02010 REAR BEARING RING 1 30 07003 00462 O RIN...

Page 18: ...a major medical emergency Injuries may not appear serious at first but within a few hours tissue becomes swollen discoloured and extremely painful with extensive subcutaneous necrosis Surgical exploration should be undertaken without delay Thorough and extensive debridement of the wound and underlying tissue is necessary to minimize tissue loss and prevent or limit permanent damage Note that high ...

Page 19: ...umber is shown in the Service Kit page 10 FIRST AID SKIN No first aid should be needed INGESTION No first aid should be needed EYES No first aid should be needed INHALATION No first aid should be needed FIRE FLASH POINT Above 101 1 C closed cup Explosive Properties No Suitable Extinguishing Media Carbon Dioxide Foam Dry Powder or fine water spray Water can be used to cool fire exposed containers E...

Page 20: ...oil leak Inspect placing tool replace worn or damaged components 11 14 Hose Assembly external oil leak Inspect Hose Assembly ensure hose connections are tight and or replace damaged hose connectors 14 Pump internal external oil leak Refer to pump instruction manual Placing tool operates erratically Low or erratic hydraulic pressure supply Refer to pump instruction manual Worn or damaged hydraulic ...

Page 21: ...omponents 11 14 Pump internal external oil leak Refer to pump instruction manual Pull grooves on fastener pintail stripped during installation Operator not pushing nose completely onto fastener pintail before operating tool Instruct operator in correct installation method 9 Incorrect fastener length grip length Worn or damaged jaw segments Use correct fastener Check and replace jaw set refer to no...

Page 22: ...22 Notes ...

Page 23: ...on relates is in conformity with the following standards EN ISO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 Following the provisions of the Machine Directive 2006 42 EC A K Seewraj Technology Manager Welwyn Garden City date of issue A This box contains a power tool which is in conformity with Machines Directive 2006 42 EC The Dec...

Page 24: ...oligono Industrial Prado Overa Ctra de Toledo km 7 8 28919 Leganés Madrid Tel 34 91 3416767 Fax 34 91 3416740 ventas infastech com TAIWAN Infastech Tri Star Limited No 269 7 Baodong Rd Guanmiao Dist Tainan City Taiwan R O C 71841 Tel 886 6 596 5798 ext 201 Fax 886 6 596 5758 info tw infastech com THAILAND Infastech Thai Co Ltd 64 132 Moo 4 Tambon Pluakdaeng Amphur Pluakdaeng Rayong 21140 Thailand ...

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