Avdel 07500 Instruction Manual Download Page 13

S

 E R V I C I N G   T H E   T O O L

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner.

I M P O R T A N T

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

D A I L Y

Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the
tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air
supply and the tool lubricated every two to three hours.

Check for air leaks. If damaged, hoses and couplings should be replaced by new items.

If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting air hose to
tool. If a filter is fitted, drain it.

Check that the nose equipment is correct.

Ensure deflector 

52

 is fitted to the tool.

Check that the stroke of the tool meets the minimum specification (inside front page). It is the distance travelled by the chuck collet
with nose equipment fitted, measured before trigger is pressed and when trigger is fully depressed.

W E E K L Y

Check for oil leaks and air leaks on air supply hose and fittings.

Dismantle and clean the nose assembly, with special attention to the jaws (lubricate with Moly Lithium grease EP 3573 before
refitting).

Lubricate the cam faces and bearing faces on the collar splitters with Moly Lithium grease EP 3753.

Grease can be ordered as a single item, the part number is shown in the service kit below.

11

FIRE

FLASH POINT: Above 220

°

C.

Not classified as flammable.
Suitable extinguishing media: CO

2

, Halon or water spray

if applied by an experienced operator.

HANDLING

Use barrier cream or oil resistant gloves

STORAGE

Away from heat and oxidising agent.

FIRST AID

SKIN: As the grease is completely water resistant it is best
removed with an approved emulsifying skin cleaner.

INGESTION: Make the individual drink 30ml Milk of
Magnesia, preferably in a cup of milk.

EYES: Irritant but not harmful. Irrigate with water and
seek medical attention.

ENVIRONMENT

Scrape up for burning or disposal on approved site.

M O L Y   L I T H I U M   G R E A S E   E P   3 7 5 3    

S A F E T Y   D A T A

Summary of Contents for 07500

Page 1: ...al Technologies Company 0Instruction Manual Pass onto user to read and keep for reference Hydro Pneumatic Power Tool 07500 Instruction Manual Hydro Pneumatic Power Tool Pass onto user to read and keep...

Page 2: ...dB A WEIGHT Without nose equipment 3 85 kg 8 47 lb VIBRATION Less than 2 5 m s2 8 ft s2 AIR PRESSURE Minimum Maximum 5 5 7 bar 80 100 lbf in2 FREE AIR VOLUME REQUIRED 5 5 bar 80 lbf in2 5 7 litres 20...

Page 3: ...rocedure 18 19 FAULT DIAGNOSIS Fault Diagnosis Table 20 1 Priming Oil Details 18 Priming Procedure 18 19 Selection Fitting Servicing Components 8 10 Air Supply 5 Operating Procedure 5 Accessories 6 7...

Page 4: ...s ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION 2 SA F E T Y 2 This instruction manual must be read with particular attention to the following saf...

Page 5: ...IC OIL SHOULD BE AVOIDED TO MINIMIZE THE POSSIBILITY OF RASHES CARE SHOULD BE TAKEN TO WASH THOROUGHLY 3 3 In addition to the general safety rules opposite the following specific safety points must al...

Page 6: ...5 6 Dimensions shown in bold are millimetres Other dimensions are in inches 4 143 5 6 The hydro pneumatic 07500 type tool is designed to place Avdelok Pins and collars at high speed making it ideal fo...

Page 7: ...ushing itself off the collar and ejecting the pin tail at the rear 5 5 PU T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5 4 bar...

Page 8: ...R SPLITIER 07500 06800 07500 06900 MAXLOK COLLAR SPIIITER 07500 05900 6 6 A C C E S S O R I E S These are the accessories available for the 07500 00200 tool Three of which are to make the connection w...

Page 9: ...er refers to items included in the Avdel service kit For complete list see page 11 7 7 refers to items included in the Avdel service kit For complete list see page 11 To fit collar splitters first dis...

Page 10: ...over the chuck collet Slide nose retaining nut over anvil 1 and screw onto front of tool 8 FITTING INSTRUCTIONS Nose assemblies must be assembled before fitting Offset nose assemblies are always supp...

Page 11: ...der to dismantling refers to items included in the Avdel service kit For complete list see page 11 9 9 refers to items included in the Avdel service kit For complete list see page 11 To fit Offset Hea...

Page 12: ...5 07500 00313 07500 02208 1 1 1 1 1 1 1 1 1 1 1 1 10 2 3 1011 ill i 11111 iii __ 11 it I III 9 Till lam 8 4 7 6 5 10 NOSE ASSEMBLY COMPONENTS 10 1 GUIDE TUBE 07500 02209 1 2 EXTERNAL CIRCLIP 07004 000...

Page 13: ...burning or disposal on approved site Away from heat and oxidising agent 11 SE R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or e...

Page 14: ...d nose assemblies follow a similar procedure refer to nose equipment section pages 8 11 12 Every 500 000 cycles the tool should be completely dismantled and new components should be used where worn da...

Page 15: ...er to dismantling refers to items included in the Avdel service kit For complete list see page 11 13 13 refers to items included in the Avdel service kit For complete list see page 11 TRIGGER AND VALV...

Page 16: ...ervicing Priming is ALWAYS necessary after the tool has been dismantled and prior to operating 14 AIR PISTON ASSEMBLY Ensure oil is drained from the tool Remove air cylinder 68 as described earlier Us...

Page 17: ...15 15...

Page 18: ...0 84 85 86 87 24 53 4 54 55 56 57 25 26 22 D 4 Ii 37 27 83 82 16 16 GENERAL ASSEMBLY OF BASE TOOL 07500 00200 38 39 49 71 48 47 46 70 69 68 50 72 73 74 51 75 76 52 77 A A B 78 79 6 7 8 9 10 11 80 81 1...

Page 19: ...VER 1 43 07500 00704 RETAINING PLATE 1 87 07500 01903 FOAM SILENCER 1 44 07500 00703 AIR BLEED INSERT 1 17 17 ITEM PART N DESCRIPTION QTY SPARES 45 07003 00087 SEAL 1 1 46 07002 00017 NUT 1 1 47 07500...

Page 20: ...issues from the rear bleed hole Replace and tighten rear bleed screw 84 18 ENVIRONMENT WASTE DISPOSAL Through authorised contractor to a licensed site May be incinerated Used product may be sent for r...

Page 21: ...ls to attain full stroke or will not place bolts after this procedure use the following procudure 19 19 Top up priming pump and operate until resistance is felt Remove priming pump Tighten front bleed...

Page 22: ...lows and fails to actuate Exhaust silencer dirty 0 Clean silencer o Air in oil 0 Reprime tool see page 18 20 20 FA U L T D I A G N O S I S F A U L T D I A G N O S I S T A B L E SYMPTOM POSSIBLE CAUSE...

Page 23: ...strated within this publication are subject to patent design or copyright protection in many countries Products mentioned and or illustrated within this publication are subject to patent design or cop...

Page 24: ...l infoAvdel USA acument com Avdel UK Limited 2007 Manual No Issue Change Note No 07900 00391 B 07 325 www avdel global com Manual No Issue Change Note No 07900 00391 B 07 325 Avdel UK Limited 2007 AUS...

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